Patent Grant
8230693
This invention relates to interior panels for air conditioners and air conditioners with an interior panel and particularly relates to an interior panel of the type having a couple of juxtaposed air inlet and air outlet and an air conditioner therewith.
For example, known ceiling-mounted air conditioners include the type that each of both long-side lateral ends of a rectangular interior panel has a couple of air inlet and air outlet juxtaposed to each other (see, for example, Patent Document 1). The interior panel of the air conditioner of this type is formed to bring a rectangular frame and a flat center plate into flush with each other. Four elongated openings are disposed between the frame and the center plate, two in each of both long-side lateral ends of the interior panel. Out of these openings, two located towards the center of the panel are air inlets and two located towards the outside of the panel are air outlets.
However, since in the known air conditioner each of both long-side lateral ends of the interior panel has two openings (an air inlet and an air outlet), the openings impair the simplicity of design despite that the room-side surfaces of the frame and the center plate are flush with each other to provide a sense of unity.
Furthermore, it is conceivable that the air conditioner includes opening covers covering each of air inlets and air outlets when it is stopped. In this case, however, there may be needed a complicated mechanism or complicated behavior for opening and closing the openings.
The present invention has been made in view of the foregoing points and, therefore, an object of the present invention is to give a simple appearance design to an interior panel for an air conditioner of the type having a couple of juxtaposed air inlet and air outlet and concurrently eliminate the need for a complicated mechanism or behavior for implementing the design.
A first aspect of the invention is directed to an interior panel (10) of an air conditioner (1) in which the surface of the interior panel (10) has a couple of juxtaposed air inlet (11) and air outlet (12).
Furthermore, as a feature of this aspect of the invention, the interior panel (10) is provided with: an opening cover (15) covering the couple of air inlet (11) and air outlet (12) together; and an opening/closing mechanism (30) for opening and closing the couple of air inlet (11) and air outlet (12) by changing the position of the opening cover (15) within a region including the couple of air inlet (11) and air outlet (12).
In the first aspect of the invention, when the air conditioner (1) is stopped, the opening cover (15) covers both the air inlet (11) and the air outlet (12) juxtaposed to each other in the surface of the interior panel (10). At this time, the surface of the interior panel (10) becomes flat. Furthermore, in this aspect of the invention, the couple of air inlet (11) and air outlet (12) can be opened and closed simply by changing the position of the opening cover (15) within the region including the couple of air inlet (11) and air outlet (12).
A second aspect of the invention is the interior panel of the air conditioner (1) according to the first aspect of the invention, wherein the opening/closing mechanism (30) is a mechanism for turning the opening cover (15) about a central axis (O) located between the couple of air inlet (11) and air outlet (12).
In the second aspect of the invention, when the air conditioner (1) is in operation, the couple of air inlet (11) and air outlet (12) can be opened by turning the opening cover (15), which has covered the couple of air inlet (11) and air outlet (12) during shutdown of the air conditioner (1), about the central axis (O) between the couple of air inlet (11) and air outlet (12).
A third aspect of the invention is the interior panel of the air conditioner (1) according to the second aspect of the invention, wherein the interior panel is provided with a fixed member (18) disposed inwardly of the panel surface, and the opening/closing mechanism (30) includes a drive motor (31) fixed to the fixed member (18), a drive gear (32) fixed to the drive motor (31), and a driven gear (34) mounted to the opening cover (15) and mated with the drive gear (32).
In the third aspect of the invention, the rotation of the drive gear (32) is transmitted to the driven gear (34) by activating the drive motor (31). Furthermore, when the driven gear (34) is rotated, the opening cover (15) turns. During the time, the rotation of the drive motor (31) is controlled forward or backward, whereby the opening cover (15) can be opened or closed.
A fourth aspect of the invention is the interior panel of the air conditioner (1) according to the third aspect of the invention, wherein the surface of the interior panel has a plurality of couples of juxtaposed air inlet (11) and air outlet (12) openings formed at different points and provided with their respective opening covers (15), and the opening/closing mechanism (30) includes a power transmission mechanism (35) for transmitting power of one said drive motor (31) to a plurality of said opening covers (15). The term “a plurality of said opening covers (15)” here may be all the opening covers (15) in the air conditioner or may be some of all the opening covers (15). For example, all the opening covers (15) in the air conditioner may be driven by a single drive motor (31). Alternatively, if the air conditioner includes four opening covers (15) and two drive motors (31), the four opening covers (15) may be driven two by each drive motor (31). In other words, in this aspect of the invention, the number of drive motors (31) in the air conditioner is not limited to one and may be two or more so long as each drive motor (31) drives a plurality of opening covers (15).
In the fourth aspect of the invention, when one drive motor (31) is activated, a plurality of opening covers (15) associated with the drive motor (31) can be concurrently opened or closed to set them into an open position during operation or a closed position during shutdown.
A fifth aspect of the invention is the interior panel of the air conditioner (1) according to the second aspect of the invention, wherein the opening cover (15) is configured to serve as a partition member between the couple of air inlet (11) and air outlet (12) when the opening cover (15) is open.
In the fifth aspect of the invention, when the opening cover (15) is opened, it functions as a partition member between the couple of air inlet (11) and air outlet (12). In other words, the couple of air inlet (11) and air outlet (12) are not separated from each other until the opening cover (15) is opened.
A sixth aspect of the invention is the interior panel of the air conditioner (1) according to the second aspect of the invention, wherein the interior panel is provided with a sliding mechanism (27) that, with the opening cover (15) open, slides the opening cover (15) in a direction orthogonal to the panel surface so that the distal end of the opening cover (15) is substantially flush with the panel surface.
In the sixth aspect of the invention, when the air conditioner (1) is in operation, the opening cover (15) can be accommodated in an open position within the casing (20) without extending beyond the panel surface.
A seventh aspect of the invention is the interior panel of the air conditioner (1) according to the second aspect of the invention, wherein the opening/closing mechanism (30) is configured to allow the opening cover (15) to turn within a predetermined range of angles with respect to a closed position of the opening cover (15).
In the seventh aspect of the invention, the opening cover (15) need not turn to the angle orthogonal to the panel surface. The angle θ to which the opening cover (15) turns is, for example, 30° or more. The angle θ may be about 45° at maximum or about 60° at maximum.
An eighth aspect of the invention is the interior panel of the air conditioner (1) according to any one of the first to seventh aspects of the invention, wherein one pair of opposed ends of the panel surface of substantially quadrangular shape have their respective couples of juxtaposed air inlet (11) and air outlet (12) openings.
In the eighth aspect of the invention, when the opening cover (15) is opened, a couple of juxtaposed air inlet (11) and air outlet (12) appear in each of the one pair of opposed ends of the panel surface of substantially quadrangular shape. Therefore, air intake and air supply can be easily carried out in a two-directional air supply type air conditioner (1).
A ninth aspect of the invention is the interior panel of the air conditioner (1) according to any one of the first to seventh aspects of the invention, wherein two pairs of opposed ends of the panel surface of substantially quadrangular shape have their respective couples of juxtaposed air inlet (11) and air outlet (12) openings.
In the ninth aspect of the invention, when the opening cover (15) is opened, a couple of juxtaposed air inlet (11) and air outlet (12) appear in each of the two pairs of opposed ends of the panel surface of substantially quadrangular shape. Therefore, air intake and air supply can be easily carried out in a four-directional air supply type air conditioner (1).
A tenth aspect of the invention is the interior panel of the air conditioner (1) according to any one of the first to ninth aspects of the invention, wherein the air outlet (12) is provided with a wind direction control flap (40) for controlling the angle of air supply with respect to the panel surface, and the wind direction control flap (40) is split into a plurality of sections along the longitudinal direction of the air outlet (12).
In the tenth aspect of the invention, when the opening cover (15) is open, the air supply direction can be finely controlled by individually controlling the directions of the plurality of sections of the wind direction control flap (40) disposed in the air outlet (12).
An eleventh aspect of the invention is directed to an air conditioner (1) in which an interior panel (10) is fitted to an opening of a casing (20), and has a feature that the interior panel (10) comprises the interior panel (10) according to any one of the first to tenth aspects of the invention.
In the eleventh aspect of the invention, when the air conditioner (1) with the interior panel (10) is stopped, the opening cover (15) covers both the air inlet (11) and the air outlet (12) juxtaposed to each other in the surface of the interior panel (10). At this time, the surface of the interior panel (10) becomes flat. Furthermore, the couple of air inlet (11) and air outlet (12) can be opened and closed simply by changing the position of the opening cover (15) within the region including the couple of air inlet (11) and air outlet (12). Particularly, if the opening/closing mechanism (30) is a mechanism for turning the opening cover (15) about a central axis (O) located between the couple of air inlet (11) and air outlet (12), when the air conditioner (1) is in operation, the air inlet (11) and the air outlet (12) can be easily opened by turning the opening cover (15), which has covered the couple of air inlet (11) and air outlet (12) during shutdown of the air conditioner (1), about the central axis (O) between the couple of air inlet (11) and air outlet (12).
According to the present invention, the couple of air inlet (11) and air outlet (12) can be opened and closed simply by changing the position of the opening cover (15) within the region including the couple of air inlet (11) and air outlet (12). This prevents the need for a complicated mechanism or complicated behavior for opening and closing the openings (i.e., the air inlet (11) and the air outlet (12)). Furthermore, since during shutdown of the air conditioner (1) the opening cover (15) covers the couple of air inlet (11) and air outlet (12) juxtaposed to each other in the surface of the interior panel (10) and the surface of the interior panel (10) becomes flat, the interior panel (10) can have a simple appearance design.
According to the second aspect of the invention, when the air conditioner (1) is in operation, the couple of air inlet (11) and air outlet (12) can be opened by turning the opening cover (15), which has covered the couple of air inlet (11) and air outlet (12) during shutdown of the air conditioner (1), about the central axis (O) between the couple of air inlet (11) and air outlet (12). Therefore, the air inlet (11) and the air outlet (12) can be opened and closed with a particularly simple mechanism and behavior. Furthermore, in the second aspect of the invention, the opening cover (15) serves as a partition plate between the couple of air inlet (11) and air outlet (12). Therefore, if the opening cover (15) is set substantially orthogonally to the ceiling in preparation for heating operation, such as of a ceiling-mounted air conditioner (1) or a ceiling pendant air conditioner (1), this prevents the occurrence of a short circuit that warm air blown out through the air outlet (12) is directly taken through the air inlet (11) into the air conditioner (1). Furthermore, according to this aspect of the invention, since a turning of the opening cover (15) is all that is needed to open and close the air inlet (11) and the air outlet (12), the number of moving parts and the amount of movement are both small, which offers the advantage of less sense of discomfort in design also during operation.
According to the third aspect of the invention, by activating the drive motor (31) forward or backward, the rotation of the drive gear (32) can be transmitted through the driven gear (34) to the opening cover (15) to open or close the opening cover (15). In this manner, according to this aspect of the invention, the opening cover (15) can be opened and closed with a very simple structure and a simple behavior.
According to the fourth aspect of the invention, since there are opening covers (15) at a plurality of points of the panel surface and the power transmission mechanism (35) of the opening/closing mechanism (30) is configured to transmit power of one drive motor (31) to a plurality of opening covers (15), the opening covers (15) at a plurality of points can be concurrently opened and closed by activating the one drive motor (31). According to this aspect of the invention, a single motor suffices to operate all the opening covers (15) (or the number of drive motors (31) can be smaller than the number of opening covers (15)), which further simplifies the mechanism. Furthermore, with the use of two drive motors (31), each motor can be downsized as compared with the use of a single drive motor.
According to the fifth aspect of the invention, since the couple of air inlet (11) and air outlet (12) are not separated from each other until the opening cover (15) is opened, the structure of the casing (20) can be simplified. Furthermore, since there is no need for a special member for separating the air inlet (11) from the air outlet (12), this provides reduced cost and reduced weight as compared with the provision of such a special member.
According to the sixth aspect of the invention, since the interior panel is provided with a sliding mechanism (27) that, with the opening cover (15) open, slides the opening cover (15) in a direction orthogonal to the panel surface so that the distal end of the opening cover (15) is substantially flush with the panel surface, the opening cover (15) can be accommodated within the casing (20) without extending beyond the panel surface during operation of the air conditioner (1). Therefore, the air conditioner (1) can have a simple design not only when it is stopped but also when it is in operation. Furthermore, even if the inside surface of the opening cover (15) is filled with brush fibers or subjected to any other measure for dew condensation prevention, this does not impair the design because the opening cover (15) does not extend beyond the panel surface.
According to the seventh aspect of the invention, the opening cover (15) need not turn to the angle orthogonal to the panel surface. The angle θ to which the opening cover (15) turns is, for example, 30° or more. Thus, the ceiling can be prevented from being stained. The angle θ may be about 45° at maximum or about 60° at maximum. Since, thus, the opening/closing mechanism (30) is configured to allow the opening cover (15) to turn from the closed position within a predetermined range of angles, the user can select a desired angle of air supply.
According to the eighth aspect of the invention, since a couple of juxtaposed air inlet (11) and air outlet (12) appear in each of one pair of opposed ends of the panel surface of substantially quadrangular shape by opening the opening cover (15), air intake and air supply can be easily carried out in a two-directional air supply type air conditioner (1). Therefore, also in this aspect of the invention, the structure and behavior can be prevented from being complicated.
According to the ninth aspect of the invention, a couple of juxtaposed air inlet (11) and air outlet (12) appear in each of two pairs of opposed ends of the panel surface of substantially quadrangular shape by opening the opening cover (15), air intake and air supply can be easily carried out in a four-directional air supply type air conditioner (1). Therefore, also in this aspect of the invention, the structure and behavior can be prevented from being complicated.
According to the tenth aspect of the invention, since the wind direction control flap (40) disposed in the air outlet (12) is split into a plurality of sections along the longitudinal direction of the air outlet (12), the air supply direction can be finely controlled, with the opening cover (15) open, by individually controlling the directions of the plurality of sections of the wind direction control flap (40) disposed in the air outlet (12).
According to the eleventh aspect of the invention, like the first to tenth aspects of the invention, the couple of air inlet (11) and air outlet (12) can be opened and closed simply by changing the position of the opening cover (15) within the region including the couple of air inlet (11) and air outlet (12). This prevents the need for a complicated mechanism or complicated behavior for opening and closing the openings (i.e., the air inlet (11) and the air outlet (12)). Furthermore, since during shutdown of the air conditioner (1) the opening cover (15) covers the couple of air inlet (11) and air outlet (12) juxtaposed to each other in the surface of the interior panel (10) and the surface of the interior panel (10) becomes flat, the interior panel (10) of the air conditioner (1) can have a simple appearance design.
Furthermore, if the air conditioner (1) is configured so that when the air conditioner (1) is in operation, the opening cover (15), which has covered the couple of air inlet (11) and air outlet (12) during shutdown of the air conditioner (1), is turned about the central axis (O) between the couple of air inlet (11) and air outlet (12), the air inlet (11) and the air outlet (12) can be opened and closed with a particularly simple mechanism and behavior.
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1 air conditioner
10 interior panel
11 air inlet
12 air outlet
15 opening cover
18 fixed member
20 casing
30 opening/closing mechanism
31 drive motor
32 drive gear
34 driven gear
35 power transmission mechanism
40 wind direction control flap
Embodiments of the present invention will be described below in detail with reference to the drawings.
<<Embodiment 1 of the Invention>>
A description is given of Embodiment 1 of the invention.
The interior panel (10) is formed generally in a rectangular shape and, as shown in
Both the lateral ends of the interior panel (10) have their respective opening covers (15) each covering the associated couple of air inlet (11) and air outlet (12) together. Each opening cover (15) is configured to be changeable in position between an open position shown in
The casing (20) is a rectangular box-shaped member placed above the ceiling (not shown) and its bottom is open. The interior panel (10) is configured to be fitted to the bottom opening of the casing (20) from the room side.
Each opening cover (15) is configured to turn about a central axis (O) located between the associated couple of air inlet (11) and air outlet (12). As shown in
The casing (20) is provided with an opening/closing mechanism (30) for opening and closing the couples of air inlet (11) and air outlet (12) openings by turning their respective opening covers (15) about the associated connecting pins (17) as central axes (O). The opening/closing mechanism (30) includes a drive motor (31) fixed to a fixed member (18) (see
Each air outlet (12) is provided with a wind direction control flap (40) (horizontal flap) for controlling the angle of air supply with respect to the panel surface. The wind direction control flap (40) is disposed to be capable of controlling its pivotal shaft (41) to change the angle. The wind direction control flap (40) is connected to a wind direction control motor (42). By controlling the wind direction control motor (42), the control on the air supply direction by the wind direction control flap (40) can be implemented.
In the casing (20), a centrifugal fan (22) is placed above the center plate (14a) of the interior panel (10). An indoor heat exchanger (23) is disposed to either side of the centrifugal fan (22) (towards each air outlet (12)). These indoor heat exchangers (23) are connected via refrigerant pipes to a compressor and an outdoor heat exchanger that are provided in an unshown outdoor unit, and allow refrigerant to flow therethrough. During cooling of the room, the refrigerant takes heat from air passing through the indoor heat exchangers (23) to cool the air. On the other hand, during heating of the room, the refrigerant releases heat to air passing through the indoor heat exchangers (23) to heat the air. In these manners, cooled or heated air is supplied through the air outlets (12) to the room. Furthermore, a drain pan (24) is disposed below each indoor heat exchanger (23) and a bell mouth (25) is disposed between the centrifugal fan (22) and each air inlet (11).
—Operational Behavior—
When the air conditioner (1) is stopped, the outdoor unit and the centrifugal fan (22) stop and the opening covers (15) are closed as shown in
On the other hand, when the air conditioner (1) is in operation, the outdoor unit and the centrifugal fan (22) are driven and the drive motor (31) of the opening/closing mechanism (30) rotates, whereby the opening covers (15) are open as shown in
Thus, in the casing (20) of the air conditioner (1), room air is taken through the air inlets (11) and then bell mouths (25) into the centrifugal fan (22), is then blown out of the centrifugal fan (22), then passes through the indoor heat exchangers (23) and is thereby cooled or heated. Thereafter, the cooled or heated air is controlled in air supply direction by the wind direction control flaps (40) and then supplied to the room.
—Effects of Embodiment 1—
According to the air conditioner (1) of this embodiment, when the air conditioner (1) is stopped, two openings (i.e., an air inlet (11) and an air outlet (12)) in each of both long-side lateral ends of the interior panel (10) are covered with one opening cover (15), whereby the frame (13), the center plate (14a) and the opening covers (15) of the interior panel (10) are flush with one another. Therefore, the air inlets (11) and the air outlets (12) at both the lateral ends of the interior panel (10) do not impair the simplicity of the interior panel (10), which makes the entire interior panel (10) flat to provide a high-impact design. In addition, the air conditioner (1) in use has less sense of discomfort in design. Furthermore, the air inlets (11) and the air outlets (12) appear, during operation of the air conditioner (1), with a simple behavior (single action) of turning the opening covers (15) about the connecting pins (17) as central axes (O) and the opening/closing mechanism (30) for opening and closing the opening covers (15) has a simple structure. Therefore, there is no need to provide a complicated mechanism.
Furthermore, in blowing out air right below such as during heating operation, each opening cover (15) serves as a partition wall between the associated couple of air inlet (11) and air outlet (12), which prevents a short circuit that the air conditioner (1) directly takes in the air blown out.
—Modifications of Embodiment 1—
(Modification 1)
The rest of the configuration is the same as in the example of
Also in this example of
(Modification 2)
Modification 2 shown in
(Modification 3)
Modification 3 shown in
The outside end of each bell mouth (25) (the left end thereof in the figure) extends downward but is not continued to the support member (21a). The outside end (25a) is constituted as a stopper against the turning of the opening cover (15).
Also in this configuration, when each opening cover (15) is open as shown in the broken lines, it serves as a partition member between the associated couple of air inlet (11) and air outlet (12). In other words, each couple of air inlet (11) and air outlet (12) are separated from each other by opening the associated opening cover (15).
(Modification 4)
Modification 4 shown in
According to this configuration, when the opening covers (15) are open, they can be accommodated within the casing (20) without extending downward beyond the panel surface. Therefore, the air conditioner (1) can have a simpler design not only when it is stopped but also when it is in operation. Furthermore, even if the inside surfaces of the opening covers (15) are filled with brush fibers or subjected to any other measure for dew condensation prevention, this does not impair the design because the opening covers (15) do not extend beyond the panel surface.
(Modification 5)
Although the above embodiments describe examples in which the opening covers (15) turn to the angle orthogonal to the panel surface, the angle θ to which the opening covers (15) turn is, for example, 30° or more as shown in the broken lines in
Since, thus, the opening/closing mechanism (30) is configured to allow the opening covers (15) to turn from the closed position within a predetermined range of angles, the user can select a desired angle of air supply.
<<Embodiment 2 of the Invention>>
A description is given of Embodiment 2 of the invention.
Furthermore, the interior panel (10) includes no frame (13) but includes a center plate (14a) and four corner plates (14b) constituting a rectangular flat surface together with the center plate (14a) and the opening covers (15) when the opening covers (15) are closed. Each of the air outlets (12) appearing with the long-side opening covers (15) open is provided with two wind direction control flaps (40). On the other hand, each of the air outlets (12) appearing with the short-side opening covers (15) open is provided with a single wind direction control flap (40).
Also in Embodiment 2, when the air conditioner (1) is stopped, the entire interior panel (10) can be made flat and the structure and behavior can be prevented from being complicated.
—Modifications of Embodiment 2—
(Modification 1)
Although a general wall-mounted air conditioner (1) includes a cross-flow fan in the casing (20), this embodiment instead includes a centrifugal fan (22) as in Embodiments 1 and 2 to allow air supply from upper and lower ends of the casing (20).
(Modification 2)
<<Other Embodiments>>
The above embodiments may have the following configurations.
Although in the above embodiments at least one pair or two pairs of opposed ends of the interior panel (10) have their respective couples of juxtaposed air inlet (11) and air outlet (12) openings, the pair of opposed ends thereof may not necessarily have their respective couples of air inlet (11) and air outlet (12) openings. For example, there may be provided a single couple of air inlet (11) and air outlet (21) openings at a single point of the interior panel (10) or three couples of air inlet (11) and air outlet (21) openings one at each of three points of the interior panel (10).
Furthermore, the shape of the interior panel (10) is not limited to quadrangle, such as rectangle, and may be any other shape. In such cases, the air inlet (11) and the air outlet (12) can be arranged at any point of the interior panel (10) so long as they are juxtaposed to each other.
Furthermore, although the above embodiments employ as the opening/closing mechanism a mechanism of turning each opening cover (15) about a central axis (O) between the associated couple of juxtaposed air inlet (11) and air outlet (12), any other opening/closing mechanism may be employed so long as it changes the position of the opening cover (15) within a region including the couple of juxtaposed air inlet (11) and air outlet (12).
The above embodiments are merely preferred embodiments in nature and are not intended to limit the scope, applications and use of the invention.
Industrial Applicability
As can be seen from the above description, the present invention is useful for an interior panel (10) for an air conditioner (1) of the type having a couple of juxtaposed air inlet (11) and air outlet (12) and useful for the air conditioner (1) therewith.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2005-327875 | Nov 2005 | JP | national |
| 2006-066399 | Mar 2006 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2006/321153 | 10/24/2006 | WO | 00 | 4/21/2008 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2007/055098 | 5/18/2007 | WO | A |
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| Number | Date | Country | |
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| 20090241576 A1 | Oct 2009 | US |
