1. The Field of the Invention
The present invention relates to barriers, and more particularly, portable, reusable, control barrier systems for use in controlling pedestrian and automobile traffic.
2. The Relevant Technology
Control barriers are used in a variety of situations. For example, control barriers can be selectively positioned at special events or construction sites to help direct pedestrian and automobile traffic in a desired direction. Alternatively, control barriers can be put up to help limit access to select areas. In yet other embodiments, control barriers can be put up to define an entertainment stage or the boundaries of a playing field. For example, control barriers can be used to define the boundaries of a soccer field or an ice skating rink.
Conventional control barriers have long comprised individual sawhorse type barriers or collapsible V-shape barricades. Such barriers, however, have limited use since they are generally lightweight and are thus easily tipped over or moved. This can be a problem when large crowds are encountered or when the barriers are being used on a playing field where they might get bumped. Furthermore, such barriers are typically not connected and often have spaces or gaps extending therethrough. As such, it is possible for individuals to either slip between or through the barriers.
Other barriers comprise various gates or walls which are constructed. Such barriers, however, require extensive time to assemble and disassemble. In yet other alternative embodiments, concrete barriers have been used. Although concrete barriers are not easily tipped over, such barriers are extremely heavy. As such, they are difficult to move and place in desired locations. Often, special equipment such as fork lifts or cranes are required. Furthermore, concrete barriers can be both difficult and expensive to move over large distances and require a large area to store. Concrete barriers can also be dangerous in that they are rigid and non-forgiving when impacted by a person.
In one attempt to overcome some of the above problems, plastic barriers have been made. The plastic barriers are hollow and can be filled with water for stabilizing. Although an improvement, existing plastic barriers also have several limitations. For example, plastic barriers are typically large and bulky. As a result, they are not easily stacked and require large areas to store and transport.
Often it is desirable for displays to be mounted onto the control barriers. Current barrier designs allow only a limited type of display to be used. Typically, the only type of display that can be used is one that can be mounted directly to the face of the barrier. Because of the size of current barriers, this amounts to a display at about ground level. While this may be sufficient in some situations, more flexibility may be desired in others.
When using barricades for traffic control, often it is desired to use many different types of displays at different heights. For instance, a sign on a rigid pole, such as a stop or yield sign may be desired that is eight or more feet above the ground so that it can be seen by motorists. Other types of desired displays may include reflective signs, flashing lights, etc. at lower heights. These disparate types of displays may even be desired to be mounted on the same barrier so they can be in the same relative location. Still other types of displays that are wider than current barriers may also be desired. Current barriers cannot accommodate all of these sign configurations concurrently.
Various embodiments of the present invention will now be discussed with reference to the appended drawings. It is appreciated that these drawings depict only typical embodiments of the invention and are therefore not to be considered limiting of its scope.
Depicted in
Front wall 50 and back wall 100 are depicted as being substantially rectangular. In alternative embodiments front wall 50 and back wall 100 can have alternative geometrical shapes such as a square or can be curved to form a corner. In the embodiment depicted, sidewalls 40 and 42 are substantially trapezoidal being wider at the bottom then at the top. As a result, front wall 50 and back wall 100 are closer to each other where front wall 50 and back wall 100 each intersect top wall 20 than where front wall 50 and back wall 100 each intersect floor 120. Specifically, front wall 50 intersects with floor 120 at an inside angle θ1 of about 90°. In alternative embodiments, angle θ1 can be in a range between about 60° to about 90° with about 80° to about 90° being more preferred. Other angles can also be used. Back wall 100 intersects with floor 120 at an angle θ2 in a range between about 60° to about 80° with about 70° to about 80° being more preferred and about 75° being most preferred. Other angles can also be used. Thus, in other embodiments front wall 50 and back wall 100 can be disposed in parallel planes, can each slope in intersecting planes, or one wall can be vertical while the other wall slopes relative thereto.
In some embodiments, a recess 48 is formed at an upper end of housing 12. Recess 48 is depicted centrally formed on top wall 20 and front wall 50 and is sized to accommodate a standard barrier light 144. As depicted in
In the embodiment shown, recess 48 extends through front wall 50. In alternative embodiments, it is appreciated that recess 48 can be formed as a pocket that is recessed only into top wall 20 but does not extend through front wall 50. Other configurations can also be used.
Light fixture 144 can be secured within recess 48 using any conventional methods such as screws, bolts, clips, Velcro or other known fastening methods. In the embodiment depicted, a hole 41 extends through partition wall 38. A bolt 43 having an enlarged head can be selectively passed through hole 41 so as to engage housing 46, thereby securing barrier light 144 with recess 48 (
As depicted in
In one embodiment of the present invention, means are provided for filling internal chamber 30 with ballast. By way of example and not by limitation, as depicted in
Returning to
Barrier 10 can be configured such that when internal chamber 30 is absent a ballast, sidewalls 40 and 42 are substantially planar or bow inwardly. Barrier 10 can also be configured such that as internal chamber 30 is filled with a ballast, sidewalls 40 and 42 bow outwardly. As will be discussed below in greater detail, the bowing of sidewalls 40 and 42 can be used to help interlock adjacent barriers. Of course, the extent which sidewalls 40 and 42 can bow outwardly depends in part on the weight and amount of ballast that is positioned within barrier 10.
If desired, to help maximize the bowing of sidewalls 40 and 42 as barrier 10 is filled with ballast, sidewalls 40 and 42 can be formed substantially flat and uniform. In this configuration, the rigidity of sidewalls 40 and 42 is minimized, thereby maximizing bowing. Further details concerning such bowing can be found in the '285 patent. In alternative embodiments, sidewalls 40 and 42 need not be designed to bow and can be formed with reinforcing structures that help limit bowing.
Barrier 10 can also be configured to prevent substantial bowing in one or more of the walls. In one embodiment of the present invention, means are provided for substantially preventing the bowing of front wall 50 and back wall 100 when internal chamber 30 is filled with a ballast. By preventing the bowing of front wall 50 and back wall 100, deformation to any displays mounted thereon is minimized. As depicted in
In alternative embodiments, it is appreciated that pockets 82 and the corresponding reinforcing walls 86 can have a variety of alternative geometrical configurations. For example, pockets 82 and reinforcing walls 86 can be circular, square, irregular, or other polygonal configuration. Pockets 82 can also be randomly or uniformly spaced over front wall 50 and back wall 100. In yet other embodiments, reinforcing walls 86 can smoothly transition into pocket floor 84. For example, pockets 82 can have a semi-spherical configuration. In yet other embodiments, pockets 82 can be replaced with reinforcing ribs or projections that outwardly project from top surface 80 of front wall 50 and back wall 100. Slots 52 and channels 62, discussed below, will also help to substantially prevent bowing of front wall 50 and back wall 100.
Barrier 10 is typically made of a resiliently deformable polymeric material having strong, semi-rigid, and energy absorbing properties. Such materials include linear or cross-linked plastics which will deform under pressure but will not fail in a brittle manner. Examples of conventional polymeric materials include polyethylene (including High Density Polyethelene [HDPE]), polyvinylchloride, nylon, polycarbonate, and polypropylene. Additives such as dyes, pigments, and reinforcements, such as fibers, can also be added to the material. Florescent dies can be added to help barriers 10 glow at night for better direction of traffic. In one embodiment, it is preferred that barrier 10 be made from a recyclable plastic such as polyethylene or HDPE. This enables old or broken barriers to be ground down and recycled into new barriers.
Barrier 10 is typically made by blow molding. Of course, other molding processes, such as rotational molding, injection molding or die molding, can also be used. Independent of the method used, it is generally desirable that barrier 10 have a substantially uniform thickness T, as shown in
In one embodiment of the present invention, barrier 10 includes one or more slots 52 recessed on front wall 50. As depicted in
A retention channel 62 can be securely fastened within each slot 52. As depicted in
Retention channel 62 is securely attached to front wall 50 within slot 52 with top wall 64, back wall 68, and bottom wall 66 of channel 62 each biased against or disposed adjacent to top wall 54, back wall 58, and bottom wall 56 of slot 52, respectively. In this manner, opening 73 of the “c” formed by retention channel 62 is facing out and away from slot 52, and retention channel 62 is recessed within slot 52. Attachment can occur by using screws, bolts, adhesives, friction fit, Velcro or any other known attachment technique. Channels 62 can also be implanted during the molding of barrier 10.
In one embodiment depicted in
One or more slots 102 can be recessed within back wall 100 in a similar manner and orientation to that described above with regard to front wall 50. A retention channel 106 can be secured within each slot 102. Slots 102 and channels 106 are substantially identical to slots 52 and channels 62, respectively. Thus, identical structural elements between slots 52 and 102 and between channels 62 and 106 are identified by like reference characters.
Many types of displays can be mounted on barrier 10 using slots 52 and channels 62 located on front wall 50, and/or slots 102 and channels 106 located on back wall 100. For example, as depicted in
As depicted in
Depicted in
In one embodiment of the present invention, means are provided for connecting together a pair of discrete barriers 10 such that the strength of the connection therebetween increases as the pair of barriers 10 are filled with ballast. By way of example and not by limitation, slots 124 and 126 are recessed on floor 120 adjacent to sidewalls 40 and 42, respectively. Depicted in
Recessed within floor 120 adjacent to sidewall 40 is slot 124. Slot 124 is substantially identical to slot 126. In some embodiments, as depicted in
Slots 124, 125, and 126 are configured to receive a corresponding connector 160. As depicted in
Depicted in
As depicted in
Sidewall 40 of a second barrier 10B is then biased against sidewall 42 of first barrier 10A so that leg 182 of connector 160 is received within slot 124 of second barrier 10B. If desired, another bolt 188 can then be used to mechanically secure connector 160 to second barrier 10B. In this configuration, each of barriers 10A and 10B are connected together. As barriers 10A and 10B are filled with ballast, sidewalls 40 and 42 outwardly bow against each other. Separation of barriers 10A and 10B, however, is prevented as a result of connector 160. Specifically, legs 180 and 182 of connector 160 bias against corresponding outside walls 136 to prevent separation of barriers 10A and 10B. The use of bolts 188 can also help to prevent separation. As a result of the outward bowing of sidewalls 40 and 42, a tension is placed on connector 160 and the frictional engagement between barrier 10A and 10B is increased. These forces increase the strength of the connection between barriers 10A and 10B. In alternative embodiments, substantially the same effect can be achieved by filling one of the barriers with ballast.
The present invention also includes means for mechanically mating a pair of barriers together for transport and/or storage. As depicted in
As depicted in
To more securely attach stacked barriers 10A and 10B together, connectors can be used. In one embodiment, connectors 160, which are used to attach barriers 10 together in consecutive order as described above with regard to
As depicted in
Barriers 10A and 10B and connectors 160 are configured so that when assembled as depicted in
If desired, a tie down port, such as is described in the '285 patent, can be used to enable structures to be tied to barrier 10 by passing a rope, strap or other type of cord through the tie-down port. As also described in the '285 patent, to minimize the potential for barrier 10 to be tipped over, such as in crowded events, a plate can be attached thereto. More information about using a tie-down port or plate can be found in the '285 patent.
As mentioned above, fork lift channels 122 can extend through either or both front wall 50 and back wall 100 and along floor 120. In some embodiments, as depicted in
As mentioned above, additional features which can be incorporated into the present invention are disclosed in the '285 patent.
Many advantages are realized by the different embodiments and features disclosed herein. Using slots and retention channels disclosed herein provides increased structural rigidity to the front and back walls. It also allows many different types of displays, poles, supports and other features to be easily attached to the barrier, thereby providing enhanced use and greater versatility to the barrier.
The use of connectors to secure barriers together when the barriers are mated for storage or transport ensures that the barriers stay mated. This makes it easier for the barriers to be moved, handled, and stacked without become disconnected. Furthermore, because the connectors have a second use for connecting the barriers linearly, it avoids the need of having to make disposable connectors. Likewise, the present system eliminates the need to wrapping the stacked barriers in disposable plastic sheets which is both wasteful and environmentally unfriendly.
Furthermore, providing fork lift channels on the top and bottom surfaces of the barrier which are aligned when the barriers are mated, greatly facilitates moving and stacking the barriers, especially during transport and storage.
The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
This application claims benefit to U.S. Provisional Patent Application Ser. No. 60/663,090, filed on Mar. 18, 2005, which for purposes of disclosure is incorporated herein by specific reference.
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