INTERLOCKING GLADHANDS

Abstract

A gladhand coupling that prevents inadvertent separation of the coupling halves without the need for additional structure or manipulation to connect and disconnect the halves. Each half is equipped with a lug having a ramped pad and a flange defining a channel having a corresponding ramped pad. When two halves are positioned together then rotated into the locked position, the ramped pad of the lug is positioned proximately to the ramped pad of the flange to prevent inadvertent lateral compression of the two halves that could cause unintentional uncoupling. The coupling may be disconnected by simple rotation of one coupling half relative to the other and by pulling the coupling apart as done by current rail car decoupling procedures without the need for manual manipulation of extraneous locking mechanisms.

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to air brake hose connectors and, more particularly, to a connector having a mechanical interlock to prevent inadvertent decoupling.

2. Description of the Related Art

Air brake hose couplers, typically referred to as gladhand connectors, have two interlocking members fitted to the hoses that supply pressurized air from a locomotive to the railway air brakes of the railroad cars of a train and then coupled together to join the hoses together. Conventional gladhands used throughout in the rail industry do not include any mechanism that locks the gladhands together when in the coupled position. Instead, the prevailing gladhand design uses the compression of a rubber gasket between the faces of the two gladhands as the sole means to hold a rib in a groove, thus holding the gladhands together. This approach has proven to be unreliable in the field, however, as it is easily disconnected by involuntary forces, such as hose vibration. While the art includes locking mechanisms for gladhands, these approaches have not been adopted in the field because they require that the gladhand be unlocked through additional steps or manipulation that are not practical for current methods of rail car separation or compliant with the applicable industry regulations and standards, such as those promulgated by the Association of American Railroads (AAR). Thus, there is a need in the art for a gladhand design that mitigates the risk of unintended hose separation but allows for disconnection without additional steps or structure.

BRIEF SUMMARY OF THE INVENTION

The present invention comprises a gladhand coupling where each coupling half has a face with an opening therethrough, a locking lug extending outwardly from the face of said coupling half and having a first ramped pad positioned at a predetermined location about the face and a locking ridge, and a flange extending from the face and having a second ramped pad positioned oppositely about the face from the first ramped pad. The flange includes a leg defining a channel above the second ramped pad and has a locking groove. The channel is dimensioned to receive a locking lug of a second coupling half so that the locking ridge of the lug will mechanically engage the locking groove of flange. The first ramped pad comprises a conical portion and a ramped portion, and the second ramped pad comprises a corresponding conical portion and a ramped portion.

A second coupling half with the same structure may be positioned at approximately 180 to 200 degrees relative to the first coupling half for movement between a disconnected position, wherein the first coupling half and second coupling half are misaligned, and a connected position, wherein the first lug of first coupling half is held by the second flange of the second coupling half and the second lug of the second coupling half is held by the first flange of the first coupling half. A resilient gasket positioned between the two opposing faces of the coupling halves will provide sufficient outward biasing forces to keep the ridges and grooves in engagement during normal use and thus maintain the coupling in the connected position. In addition, when the coupling halves are in the connected position, the first and second ramped pads are in alignment and prevent unintended or unintentional lateral forces from compressing the two halves and thus overcoming the resiliency of a gasket so that the gladhand coupling disconnects prematurely. As a result, no special locking mechanisms are needed and the coupler can be disconnected by rotating and pulling the two coupling halves apart against the mechanical locking forces provided by the resilient gasket, ridge and groove.

BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)

The present invention will be more fully understood and appreciated by reading the following Detailed Description in conjunction with the accompanying drawings, in which:

FIG. 1 is a perspective view of a gladhand coupling according to the present invention;

FIG. 2 is a perspective view of a gladhand coupling half according to the present invention;

FIG. 3 is another perspective view of a gladhand coupling half according to the present invention;

FIG. 4 is front view of a gladhand coupling half according to the present invention;

FIG. 5 is an isometric view of a gladhand coupling half according to the present invention;

FIG. 6 is a perspective view of a gladhand coupling half according to the present invention; and

FIG. 7 is a perspective view of gladhand coupling half according to the present invention.

DETAILED DESCRIPTION OF THE INVENTION

Referring now to the drawings, wherein like reference numerals refer to like parts throughout, there is seen in FIGS. 1 through 5, a gladhand coupling 10 comprising a pair of coupling halves 12 that may be rotatable coupled together. Each coupling half 12 includes an air hose shank 14 for the connecting an air hose (not shown) to coupling half 12. Referring to FIGS. 2 and 3, coupling half 12 is hollow and includes face 16 extending along a plane and having an opening 18 formed therethrough to define an air passage that is in fluid communication with the interior of connector 14 and thus the internal diameter of an air hose attached thereto. As with conventional gladhands, coupling 10 is connected and disconnected by rotating one coupling half 12 relative to another coupling half 12, thereby connecting and disconnecting the air hoses coupled to the shanks 14 of each coupling half 12. All of the elements of gladhand coupling 10 may be formed via metal casting when manufacturing coupling 10.

Referring to FIGS. 2 through 5, each coupling half 12 includes a locking lug 20 extending outwardly from the periphery of face 16 along a plane parallel to axis X-X. Lug 20 has a first ramped pad 22 defined by a conical portion 24, i.e., the surface of conical portion 24 extends conically relative to face 16, and a ramped surface 26 leading to conical portion 24 from the remaining surface of lug 20 that is conical relative to face 16. Coupling half 12 further includes an L-shaped annular flange 28 positioned approximately oppositely about face 16 of coupling half 12 from ramped pad 22 of lug 20. Flange 28 includes a pair of legs 30 that extends over face 16 to define a channel 32 that is adapted to receive a lug 20 of another coupling half 12. The lower portion of flange 28 includes a second ramped pad 34 having a conical portion 36 and a ramped portion 38 leading to conical portion 36 that correspond in positioning and conical angle to conical portion 24 and a ramped surface 26 of lug 20. Referring to FIGS. 6 and 7, conical portion 24 and conical portion 36 extend about face 16 of coupling half 12 at matching angles relative to longitudinal axis X-X of coupling half 12.

Each coupling half 12 further includes a pointed leg 40 on flange 28 and a notch 42 positioned at one end of lug 20 so that when two coupling halves 12 are connected together, leg 40 of flange is received in notch 42, thereby forming a stop that prevents rotations of coupling halves 12 past the locked position of gladhand coupling 10 seen in FIG. 1, where each coupling half 12 is positioned at less than 180 degrees relative to the other coupling half 12. Rotation of coupling halves 12 toward a 180 degree offset position allows coupling 10 to unlock as ramped pads 22 and 34 are no longer aligned opposite each other thereby allowing the resilient gasket to compress and coupling 10 to uncouple by pulling ridge 46 out of groove 44 when rail cars are separated normally.

As further seen in FIGS. 6 and 7, each coupling half 12 also includes an arcuate groove 44 formed in the interior surface of flange 28 and a corresponding arcuate ridge 46 formed on the exterior surface of lug 20. Ridge 46 and groove 44 are dimensioned and positioned so that ridge 46 of one coupling half 12 will slide into groove 44 of a mating coupling half 12 and continue sliding until the legs 40 of each half 12 engage the corresponding notches 42 of the other halves 12 as two coupling halves 12 are rotated toward the locked position. Ridge 46 is held in groove 44 by the opposing forces from the resilient gaskets seated in bore 18.

Coupling halves 12 are joined to form gladhand coupling 10 by positioning the respective faces 16 of two coupling halves 12 against each other so that the longitudinal axes are misaligned, and then rotating one coupling half 12 relative to the other coupling half 12 past a 180 degree orientation until lug 20 of one coupling half 12 slides completely into channel 32 of flange 28 of the other coupling half 12, ridge 46 slides fully into groove 44, and pointed leg engages notch 42. As halves 12 are rotated toward the locked position of FIG. 1, ridge 46 and groove 44 urge halves 12 together, thereby compressing any sealing gasket (not shown) that is positioned between the two halves 12. Because sealing gaskets are resilient, the biasing forces produced by the sealing gasket will help maintain gladhand coupling 10 in the locked position by keeping ridge 44 seated in groove 46.

Gladhand coupling 10 prevents inadvertent separation of halves 12 as follows. As coupling halves 12 are rotated into the locked position, sloped surfaces 26 and 38 guide surfaces 24 and 36 into opposing alignment despite any dimensional tolerances of the two coupling halves 12 and sealing gasket. Once gladhand coupling 10 is moved into the fully locked position of FIG. 1, surface 24 of one half 12 is directly opposite surface 36 of the opposing half 12 and spaced apart therefrom by an extremely minimal distance, such as between 0.00 inches and 0.06 inches thereby preventing coupling halves 12 from being compressed laterally enough that coupling halves 12 have the freedom to uncouple unintentionally. Due to the limited distance between these two surfaces, any inadvertent lateral forces applied to coupling 12 will be unable to compress the gasket positioned between the two halves 12 sufficiently to loosen coupling 10 such that ridge 44 of locking lug 20 of each half 12 is free to slide out of groove 44 of flange 28 of the other half 12. Rotational movement of coupling halves 12 will move flat surfaces 24 and 36 out of alignment so that coupling halves 12 can compress sealing gasket sufficiently to allow each ridge 44 of each locking lug 20 to slide out of each groove 44 of each flange 28. Alternatively, ramped pads 22 and 34 may be dimensioned and positioned to become mechanically coupled when coupling halves 12 are rotated together into the locked position of FIG. 1. This embodiment requires machining of surfaces 24 and 36 to be shallow ramps such that the highpoint created by the intersection of ramps 26 and 24, and the highpoint created by the intersection of ramps 36 and 38, need to be forced past each other to reach the fully locked position. The resulting mechanical interference between these two high points would help retain coupling 10 in the fully engaged position until they were forcefully pulled apart by the train in an intentional uncoupling event.

The intentional uncoupling of a gladhand coupling, including gladhand coupling 10, involves using the train to pull the brake hoses tight, which forces halves 12 to rotate toward 180 degree opposite alignment relative to each other. As halves 12 rotate, the opposing ramped pads 22 and 34 rotate out of alignment allowing the resilient gaskets to compress sufficiently to allow ridge 46 to be pulled out of groove 44 by the train car forces so that coupling halves 12 can separate. Gladhand coupling 10 thus remains free for normal disconnection of gladhand couplings by an intentional rotation of halves 12 relative to each other, such as during a rail yard pull-apart, but reduces the incidents of inadvertent disconnection when in locked position. As no additional latches or locking mechanisms need to be manipulated to unlock coupling halves 12, coupler 10 can be disconnected simply by rotating the two coupling halves 12 relative to each other as is the practice with conventional gladhands, or pulling them apart as described above, thereby providing for a secure mechanical interconnection without the need for complex locking structure that must be separately unlocked before gladhand coupling 10 can be open to disconnect air hoses connected thereto.

Claims

1. A gladhand coupling, comprising: a coupling half having a face extending along a plane and having an opening formed therethrough, a locking lug extending outwardly from said face, and a flange positioned oppositely about said face from said locking lug;a first ramped pad positioned on said locking lug and having a first conical portion that extends conically relative to said face and a first ramped surface extending from said locking lug to said conical portion; anda second ramped pad positioned on said flange and having a second conical portion that corresponds in conical angle to said first conical portion and a second ramped portion leading from said flange to said second conical portion.

2. The coupling of claim 1, wherein said first ramped pad and said second ramped pad are aligned around the face at less than 180 degrees relative to each other.

3. The coupling of claim 1, wherein said first ramped pad and said second ramped pad are aligned around the face so that, when a second said coupling half having said first ramped pad and said second ramped pad is locked with said coupling half, said first ramped pad of said coupling half will align with said second ramped pad of said second coupling half and said second ramped pad of said coupling half will align with said first ramped pad of said second coupling half.

4. The coupling of claim 3, wherein said first ramped pad and said second ramped pad are aligned around the face so that, when a second said coupling half having said first ramped pad and said second ramped pad is positioned at 180 degrees relative to said coupling half, said first ramped pad of said coupling half is not aligned with said second ramped pad of said second coupling half and said second ramped pad of said coupling half is not aligned with said first ramped pad of said second coupling half.

5. The coupling of claim 1, further comprising: a second coupling half also having a face extending along a plane with an opening formed therethrough, a locking lug extending outwardly from said face, and a flange positioned oppositely about said face from said locking lug;wherein said second coupling half also a first ramped pad positioned on said locking lug and having a first conical portion that extends conically relative to said face and a first ramped surface extending from said locking lug to said conical portion; andwherein said second coupling half also a second ramped pad positioned on said flange and having a second conical portion that corresponds in conical angle to said first conical portion and a second ramped portion leading from said flange to said second conical portion.

6. The coupling of claim 5, wherein the first coupling half and second coupling half are movable into a locked position, wherein said first ramped pad of one coupling half and said second ramped pad of the other said coupling half are aligned.

7. The coupling of claim 6, wherein the first coupling half and second coupling half are movable into an unlocked position, wherein said first ramped pad of one coupling half and said second ramped pad of the other said coupling half are misaligned.

8. The coupling of claim 7, wherein said first ramped pad of one coupling half and said second ramped pad of the other said coupling half are spaced apart less than 0.06 inches when the coupling is in the connected position.

9. The coupling of claim 8, wherein the first coupling half and second coupling half are oriented at less than 180 degrees to each other when in the locked position.

10. The coupling of claim 9, wherein the first coupling half and second coupling half are oriented at 180 degrees to each other when in the unlocked position.