Intermediate bulk containers, often referred to as IBC, are used to handle, store and transport bulk materials. Intermediate bulk containers are used for handling a wide variety of materials used in industry, which materials may be liquid or powder depending upon the IBC. Such intermediate bulk containers are reusable assemblies that include a container enclosure or tank that holds the material and is mounted on a base. The base typically is a pallet or pallet-like structure designed to be handled by a forklift, pallet jack or other similar material handling equipment. Intermediate bulk containers have also previously been referred to as IBC totes, IBC tanks, and pallet tanks. Intermediate bulk containers may be certified by the Department of Transportation for transport handling of different categories of products, and in size normally fall between that of a standard shipping drum and an intermodal tank container.
Intermediate bulk containers used in the handling of liquid product typically include a valve outlet that allows for the control of flow of the liquid. Such liquid flow control valves are normally located at the lower region of the container enclosure in order to provide for adequate drainage of the unit.
A problem associated with intermediate bulk containers is the proper connection and sealing of a liquid control valve with the tank. Leakage can provide a hazardous condition depending on the material being handled by the intermediate bulk container. Leakage may also result in damage to surrounding materials and require discarding the entire container contents. The present disclosure provides improvements.
Various details of the present disclosure are hereinafter summarized to provide a basic understanding. This summary is not an extensive overview of the disclosure and is neither intended to identify certain elements of the disclosure, nor to delineate the scope thereof. Rather, the primary purpose of this summary is to present some concepts of the disclosure in a simplified form prior to the more detailed description that is presented hereinafter.
The present disclosure is directed toward an intermediate bulk container. The intermediate bulk container includes a tank defining an interior volume for storage of a bulk material, an outlet in communication with the interior volume of the tank and defining a lateral end-facing surface, and a valve assembly operable to control an outflow of the bulk material from the interior volume of the tank. The valve assembly includes an inlet opening fluidly coupled to the outlet, a lateral sealing surface facing the lateral end-facing surface of the outlet and circumscribing the inlet opening of the valve assembly, and a lateral anchoring surface opposite the lateral sealing surface. A connector is rotatably coupled to the valve, with the connector engaging the lateral anchoring surface of the valve assembly such that engagement of threads of the connector with the corresponding threads on the outlet draws the sealing surface laterally toward the lateral end-facing surface of the outlet to form a seal therebetween.
In some embodiments, a valve assembly for connection to an outlet of an intermediate bulk container is provided. The valve assembly includes a valve body having an inlet end and outlet end, a gate within the valve body, where the gate is selectively movable between an open position in which the gate permits fluid flow through the valve body a closed position wherein the gate obstructs fluid flow through the valve body. The valve assembly also includes an inlet adaptor coupled to the inlet end of the valve body, with the inlet adaptor including an inlet opening, a lateral sealing surface circumscribing the inlet opening, and a lateral anchoring surface opposite the lateral sealing surface. The valve assembly also includes a connector rotatably coupled to the inlet adapter, with the connector engaging the lateral anchoring surface of the inlet adapter such that engagement of threads of the connector with corresponding threads on the intermediate bulk container draws the lateral sealing surface laterally toward the intermediate bulk container to form a seal between the lateral sealing surface of the inlet adapter and a surface of the intermediate bulk container.
According to another aspect of the present disclosure, a method of sealing a valve assembly to an outlet of an intermediate bulk container is provided. The method includes locating an annular seal member on the valve assembly such that the annular seal member engages a lateral sealing surface of the valve assembly, threading a connector of the valve assembly onto an outlet tube of the intermediate bulk container to draw the sealing surface and the annular seal member laterally toward a lateral end-facing surface of the outlet tube, coupling the connector around the valve assembly such that the connector engages an anchoring surface of the valve assembly opposite the lateral sealing surface, and compressing the annular seal between the lateral sealing surface and the lateral end-facing surface of the outlet tube.
These and other objects, advantages, and features of the present disclosure will become apparent by review of the following specification in conjunction with the drawings.
The following figures are included to illustrate certain aspects of the present disclosure, and should not be viewed as exclusive embodiments. The subject matter disclosed is capable of considerable modifications, alterations, combinations, and equivalents in form and function, without departing from the scope of this disclosure.
A more complete understanding of the components, processes and apparatuses disclosed herein can be obtained by reference to the accompanying drawings. These figures are merely schematic representations based on convenience and the ease of demonstrating the present disclosure, and are therefore not intended to indicate relative size and dimensions of the devices or components thereof and/or to define or limit the scope of the exemplary embodiments.
Although specific terms are used in the following description for the sake of clarity, these terms are intended to refer only to the particular structure of the embodiments selected for illustration in the drawings and are not intended to define or limit the scope of the disclosure. In the drawings and the following description below, it is to be understood that like numeric designations refer to components of like function.
Referring now to
The tank 12 is generally made of a material of sufficient structural rigidity to support the weight of another fully laden IBC stacked on top of tank 12. In some embodiments, the tank 12 is formed from a heavy-duty plastic material to provide a liquid impermeable enclosure for holding the liquid bulk material to be handled. In further embodiments, the tank 12 is composed of high-density polyethylene. It is to be appreciated that the material composition is not limiting and that other materials may be substituted herein, including, for example, composites and metals.
In some embodiments and as illustrated in
With reference to
The end-facing surface 30 of outlet tube 26 includes a ring seat 32 formed as a protruding circular flange. Ring seat 32 is an annular flange around the outlet of outlet tube 26 to provide a seating region for O-ring 20. The ring seat 32 has a generally cylindrical outer wall 34. That is, the annual outer wall 34 extends from the outer end-facing surface 30 of the outlet tube 26 and is configured to position a sealing member (o-ring). The O-ring 20 is configured to be compressed against the cylindrical outer wall 34 and end-facing surface 30 when valve assembly 16 is connected to the outlet tube 26 of the tank 12.
As described herein, a valve coupling system includes a multipart connector 18 carried on valve assembly 16 to couple valve assembly 16 with tank 12. An O-ring seal 20 is compressed between valve assembly 18 and tank 12 to provide a seal at the connection region. The configuration and structure of the multipart connector 18 and engaging regions of valve assembly 16 and tank 12 create a highly functional, complete seal and thus, mitigate if not eliminate leakage. The structure of the valve coupling system provides for rapid and ease of assembly onto IBC 10 with reduced error in the final assembly.
With reference to
To prevent unintended fluid flow, valve assembly 16 includes a handle locking button 50 with a depending pin 52 protruding from its lower surface. When the locking button 50 is depressed against a spring 54, the depending pin 52 engages handle 42 with stem 48. Handle 42 is configured to not rotatably engage stem 48 when button 50 is not depressed and depending pin 52 is not engaged. While depending pin 52 is engaged, handle 42 rotatably locks with stem 48 so that rotation of handle 42 rotates stem 48 in order to shift ball 44 between closed and open positions.
With reference to
With reference to
With reference to
In some embodiments, the outer surface of the collar halves 74 is knurled or striated in order to provide a solid friction grip and provide for hand assembly of valve assembly 16 onto tank outlet 26. In some embodiments and with reference to
With reference to
With reference to
In some embodiments and with reference to
With reference to
With reference to
In use valve assembly 16 is mounted on outlet tube 24 of tank 12. Valve body 40 is oriented in the desired position and joined collar halves 74 are turned until they reach a sealed position. In the sealed position O-ring 20 is compressed between outlet tube end surface 30 and facing sealing surface 70. O-ring 20 is also compressed between telescopingly received ring seats 32 and 72. Sealing surface 70 on inlet adaptor 60 is drawn back against end surface 30 adding to the sealing abutment provided by O-ring 20.
Also described herein is a method of sealing a valve assembly to an outlet of an intermediate bulk container. The valve assembly may be the same as the valve assembly 16 described above, and the tank and the outlet thereof may be the same as the tank 12 and the outlet 26 detailed above. The method comprises locating an annular seal member on the valve assembly such that the annular seal member engages a lateral sealing surface of the valve assembly. The method also includes threading a connector of the of the valve assembly onto an outlet tube of the intermediate bulk container to draw the sealing surface and the annular seal member laterally toward a lateral end-facing surface of the outlet tube, and compressing the annular seal between the lateral sealing surface and the lateral end-facing surface of the outlet tube. In embodiments, the method may include coupling the connector around an annular flange of the valve assembly by joining two opposed collar halves of the connector such that an annular lip of the connector engages an anchoring surface of the valve assembly opposite the lateral sealing surface. In embodiments, locating the annular seal member on the valve assembly includes engaging the annular seal member on a first radial side thereof with a ring seat extending laterally from the sealing surface; and, in such embodiments, drawing the annular seal member laterally toward the lateral end-facing surface of the outlet tube includes engaging the annular seal member on a second radial side thereof with a ring seat of the lateral end-facing surface. In embodiments, the method further comprises engaging the ring seat of the end-facing surface with the sealing surface.
Changes and modifications in the specifically described embodiments can be carried out without departing from the principles of the present invention, which is intended to be limited only by the scope of the appended claims, as interpreted according to the principles of patent law including the doctrine of equivalents.
To aid the Patent Office and any readers of this application and any resulting patent in interpreting the claims appended hereto, applicants do not intend any of the appended claims or claim elements to invoke 35 U.S.C. 112(f) unless the words “means for” or “step for” are explicitly used in the particular claim.
This application is a Continuation of U.S. patent application Ser. No. 18/343,494, filed Jun. 28, 2023, which is a Continuation of U.S. patent application Ser. No. 17/482,916, filed Sep. 23, 2021, which claims priority benefit of U.S. Provisional Patent Application Ser. No. 63/081,954 filed Sep. 23, 2020, entitled “INTERMEDIATE BULK CONTAINER, VALVE AND CONNECTOR SYSTEM,” the complete disclosures of which are incorporated in their entireties herein by reference.
Number | Date | Country | |
---|---|---|---|
63081954 | Sep 2020 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 18343494 | Jun 2023 | US |
Child | 18936275 | US | |
Parent | 17482916 | Sep 2021 | US |
Child | 18343494 | US |