This application is related to and claims the benefit of priority under 35 U.S.C. § 119 of European Application No. 18 209 534.9, filed Nov. 30, 2018, the content of which is incorporated by reference herein in its entirety.
The invention relates to a container for the transport and storage of, especially liquid or granulated, goods, more particular an intermediate bulk container, comprising a fillable internal tank and an external support structure enclosing said tank.
In the state of the art, various types of bulk containers are known for the transport and storage of (viscous) liquids, pastes, powders, granulates and the like. Oftentimes, so called Intermediate Bulk Containers (IBC) are used for this purpose. These usually comprise a fillable internal liner bag or tank and a supporting structure enclosing said tank or bag, thereby providing support and shielding to the tank or bag. Often, the supporting structure is implemented as a wire mesh cage, bar frame or the like. Intermediate bulk containers are generally stackable containers mounted on a pallet designed to be moved using a forklift or a pallet jack and often have a cuboid shape in order to maximally utilize the fill-volume that can be fitted on top of a standardized pallet.
The known supporting and shielding structures made of metal have numerous disadvantages such as the incomplete shielding because of the gaps in between the single wires/tubes or the susceptibility to corrosion, especially when transporting aggressive substances. Furthermore, such metal IBCs are laborious in their construction, since they have to be pieced together out of numerous single metal bars or tubes.
Further, foldable IBCs made of polymer are known to the state of the art. These have the disadvantage that they consist of a large number of single parts (multiple foldable walls), which results in a high number of necessary assembly operations.
Because of the above stated disadvantages in known IBCs, the present invention is directed towards providing a container for the transport and storage of liquids, pastes, powders, granulates and the like, with a simple construction and a reduced number of assembly steps.
In accordance with the invention there is provided a container for the transport and storage of, especially liquid, granulated, powdered, viscous or paste-like, goods, more particular an intermediate bulk container, comprising an internal fellable tank and an outer support structure surrounding and supporting the tank. The support structure has a base structure on which a base wall of the tank is received and supported and an upper support structure arranged above the tank for protecting the tank from loads exerted on the tank from above, such as e.g. stacking loads. The base structure comprises a plurality of lower column portions which project upwards in a pillar-like fashion to form a receiving area therebetween, in which the tank is placed. The upper support structure comprises a plurality of corresponding upper column portions. The upward projecting portions and the downward projecting portions each project from opposing faces of the base structure and the upper support structure respectively and meet or connect with one another at a point along the vertical height of the container, thereby in forming a number of columns conjunction for supporting the tank in a lateral (horizontal) direction. In other words it could be said that the support structure forms a cage with a top portion a base structure and a plurality of peripheral columns surrounding and protecting the internal tank. The columns are divided into upper column portions, which is associated with the top portion, and lower column portions, which are associated with the base structure.
The above described design of the support structure poses the advantage that the amount of housing components necessary to provide effective support for the tank can be reduced, since each of the base structure and the upper support structure can shield and support multiple sides of the internal tank. Further, assembly and disassembly of the container is greatly facilitated, since the peripheral lower column portions of the base structure create a defined receiving area for the lower side of the tank, in which the tank may easily be received and aligned during assembly. Additionally a comparatively quick assembly is possible with only two assembly steps: placing the tank on the base structure; and placing the upper support structure onto the tank, such that the corresponding column portions mate/combine to form the plurality of supporting columns.
Preferably the tank and/or at least one of the housing components may be made of a plastic/polymer e.g. polyethylene or polypropylene. It is preferred, that the tank or bag and/or at least one of the housing components are manufactured in a molding process. It is further preferred all components are made of a plastic/polymer as e.g. polyethylene or polypropylene to improve ease of manufacture and recycling.
According to a preferred aspect of the invention the meeting/mating upper column portions and lower column portions forming the plurality of columns may be configured to be releasably connected.
According to a preferred aspect of the invention the meeting/mating upper column portions and lower column portions may meet/join between ⅕ and ⅘, preferably between ⅓ and ⅔, of the entire container height. In other words the interface between the upper support structure and the base structure may be located at a height between ⅕ and ⅘, preferably between ⅓ and ⅔ of the container height (in an upright position of the container). The applicant has found this to result in an easy accessibility of the interface, while maintaining the defined receiving area for the tank on the base structure.
According to a preferred embodiment, the lower base structure can comprise a (at least partially) circumferential wall portion on its upper face, which extends in an upwards direction and which connects the plurality of upward projecting portions of the base structure. This feature further helps to define the receiving area for the tank. Preferably, in such an embodiment a base wall of the tank may be formed complementarily to the circumferential wall portion, such that the tank is received on the base structure form fittingly with little clearance. Advantageously, the circumferential wall portion may be provided with a recess or cut-out adapted to receive a lower outlet valve of the tank. This allows the valve to be accessed through the support structure and also provides a Poka-Yoke function by only allowing one orientation of the tank during assembly.
According to an aspect of the invention the support structure may produce a cuboid outer shape or silhouette of the container. This aids the stackability of a plurality of identical containers. In this case the base structure may comprise a lower column portion in each of its corners and the upper support structure may comprise a corresponding upper column portion in each of its corners. In other words, in a preferred embodiment the upper and lower column portions may form four corner columns, when joined together.
According to a preferred embodiment, the support structure can further comprise a reinforcing profile arranged in at least one of the columns, preferably in each of the columns, such that it extends internally along the length direction of the lower column portion and upper column portion of the respective column. In other words a reinforcing profile or bar or rail or rod may be installed within at least one of the plurality of columns, such that it supports and reinforces both the upper and the lower column portion of said column. Such design is beneficial for providing the necessary strength for the uptake of stacking forces.
According to a preferred embodiment, the support structure can alternatively or additionally comprise at least one further reinforcing profile extending parallel to and arranged in between two columns, such that it directly supports a side wall portion of the tank that is exposed between said two columns laterally. Through such design the tank is additionally laterally supported by the reinforcing profile in an area that is not supported by the plurality of columns. This prevents outward bulging of the tank sidewall in said area thereby increasing pressure strength of the container combination.
According to an aspect of the invention the at least one reinforcing profile may be an extrusion profile made of a polymer/plastic material. Preferably it may be a hollow extruded profile. This allows to maximize the amount of plastic components in the container thereby improving recyclability.
According to a preferred embodiment, the tank may comprise at least one protruding side wall portion, which outwardly protrudes into a window formed between the base structure, the upper support structure and two columns, thereby increasing the internal volume of the tank. Preferably the protruding portion of the tank side wall may be complementarily shaped to said window and formed such that it aligns with the face of the side wall structure of the support structure. In other words, in a preferred embodiment at least one side wall section of the tank that is exposed between two of the plurality of columns may bulge outwards through the opening formed between said two columns such that it compliments a general cuboid shape of the entire container combination. Alternatively, the protruding side wall portion may be slightly indented with respect to the lateral face of the support structure.
In a further preferred embodiment of the invention, wherein the container comprises four corner columns, there may be four such windows with inserted protruding side wall portions of the tank, one on each lateral face of the container. With this design the volume of the tank may be maximized without compromising the stacking strength of the support structure.
According to an aspect of the invention the at least one protruding portion of the tank side wall may comprise a groove extending in a parallel direction to the columns delimiting the window (in vertical direction of the container) and the at least one reinforcing profile that laterally supports the protruding side wall portion may be arranged within said groove.
According to a preferred embodiment, the base structure may comprise a pallet portion on its lower face that is configured to cooperate with a forklift, pallet jack and the like. Preferably, the pallet portion may comprise a separate skid portion for this purpose, which is detachably connected to the lower face of the pallet portion.
According to a preferred embodiment, the upper face of the upper support structure may comprise a plurality of stacking geometries, which are engageable with corresponding stacking geometries on the lower face of the pallet portion and/or the skid portion of a structurally identical container. In other words, stacking geometries may be provided according to forming a positive lock that prevents lateral movement in stacked containers.
According to an aspect of the invention the lower face of the skid portion may be recessed along its circumferential edge and configured to receive corresponding circumferential stacking projections arranged on the upper face of the upper support structure. In other words the stacking geometry may be formed by (intermittent) circumferential protrusion on the top face and a complementary recess on the bottom face of the support structure or vice versa. This design of the stacking structure allows for easier positioning for stacking.
According to a preferred embodiment, the lower column portion or the upper column portion may be connected by means of fasteners. For this purpose the lower column portion in the upper column portion of a column may comprise an area of vertical overlap with a concentric fastener opening extending through both the lower column portion and the upper column portion in said area of overlap into which said fasteners may be inserted. Preferred embodiments of such fasteners may be screws, bolts or bayonet fasteners for example.
According to an aspect of the invention the skid portion may be connected to the base structure with a plurality of fasteners, wherein said fasteners may preferably be structurally identical to the fasteners connecting the lower column portion or the upper column portion. Such an embodiment has the advantage that only one type of fastener is needed for the assembly of the entire container.
Preferably, the tank can comprise at least one inlet opening, more particular an inlet opening located on or near/adjacent to an upper side of the tank. In such an embodiment the upper support structure may comprise a window in its top face to provide access to said inlet opening. According to an additional aspect, the tank or bag may comprise at least one outlet opening, more particular an outlet opening located near/adjacent to a lower side of the tank. It is further preferred that the base structure comprises a recess in its circumferential wall corresponding said outlet opening thereby making the same accessible to external operation.
According to an further independent aspect of the invention the tank may comprise an outlet valve arranged in proximity to its lower side and the base portion may comprise a base locking geometry on its lower side configured to engage a valve locking geometry arranged on a lower side of the outlet valve and extending towards the base portion. The base locking geometry and the valve locking geometry can advantageously engage in a positive lock that inhibits rotation of the outlet valve along its longitudinal axis.
Embodiments of the invention will now be described by way of example and with reference to the accompanying drawings, in which:
Fundamentally, the container 1 according to the preferred embodiment is structured such that it has an internal tank 2 defining the fill volume of the container 1 and having an inlet and an outlet opening and an external support structure 4, 6 encaging the internal tank 2 and supporting it in order to protect the tank 2 from outside damage and to provide the necessary structural integrity for stacking multiple such containers 1. The support structure 4, 6 in turn comprises a base structure 4 on which the tank 2 is supported as well as an upper support structure 6 that frames the top side of the tank 2, thus protecting the tank 2 from loads exerted from above, such as e.g. stacking loads.
The base structure 4 of the support structure 4, 6 of the preferred embodiment has a generally rectangular cross-section when viewed from above and comprises four integrally formed lower column portions 8, which are arranged in each of the four corners of the base structure 4 and extend in an upward direction of the container 1. The base structure 4 further comprises a peripheral, circumferential wall section 7, which connects the lower column portions 8 along the edges of the base structure 4 and together with these forms a receiving area 9 for the lower side of the tank 2 on the upper face of the base structure 4. The circumferential wall portion 7 in the depicted embodiment is provided with an opening or cut-out 11 adapted to receive a lower outlet valve 13 of the tank 2. This allows the valve to be accessed through the support structure and also provides a Poka-Yoke function by only allowing one orientation of the tank during assembly.
Although not explicitly depicted, the base wall of the tank 2 as well as a top surface of the base structure 4 that receives said base wall are slightly slanted towards the lower outlet valve 13 of the tank 2 to facilitate complete depletion of the tanks contents.
The upper support structure 6 also has a rectangular cross-section when viewed from above and comprises four upper column portions 10, which are arranged in the corners of the upper support structure 6 and extends downwards towards the base structure 4. In an assembled state of the container 1, the lower column portions 8 and the upper column portions 10 combine to form four corner columns or posts 12, thereby connecting the base structure 8 and the upper support structure 10 and laterally supporting the edges of the tank 2. The columns 12 also allow for stackability of the container 1 by transferring stacking loads vertically, while bypassing the tank 2.
In order to improve handling during assembly of the container 1 according to the preferred embodiment, the interface, where the lower column portion 8 and the upper column portion meet, is positioned at about one third of the entire container 1 height. This has been advantage that the lower column portions 8 can still effectively define a receiving area for the tank 2, while the tank 2 does not have to be lifted as high, in order to be inserted onto the base structure 4 as is the case in other IBCs known from prior art, where the supporting cage extends substantially along the entire height of the container 1. Further, such a height of the interface between the base structure 4 and the upper support structure 6 has proven to be an ergonomically comfortable height for assembly personnel, when securing the upper support structure 6 with the base structure 4 as will be elaborated later on.
As will be described in detail later on, the corner columns 12 are further reinforced by reinforcing profiles 14 which insert into both the lower column portions 8 and the upper column portions 10 thereby strengthening the connection between these portions 8, 10 and further increasing the mechanical stability of the columns 12 and facilitating the absorption and transfer of stacking loads by the columns 12.
As best seen in
After the skid portion 22 is fastened to the underside of the base structure 4, the base structure 4 can be placed into an upright position and the tank 2 can be placed on top of the base structure 4 into the receiving area 9 formed by the circumferential wall section 7 of the base structure 4 and the lower column portions 8, as is shown in
In a next assembly step best seen in
Number | Date | Country | Kind |
---|---|---|---|
18209534 | Nov 2018 | EP | regional |
Number | Name | Date | Kind |
---|---|---|---|
3940018 | Scholle | Feb 1976 | A |
4703702 | Speicher | Nov 1987 | A |
4817824 | LaFleur | Apr 1989 | A |
5025925 | Wiklund | Jun 1991 | A |
5437384 | Farrell | Aug 1995 | A |
5667002 | Neustadt | Sep 1997 | A |
5897012 | Sortwell | Apr 1999 | A |
6247594 | Garton | Jun 2001 | B1 |
6514009 | Northcott | Feb 2003 | B2 |
6602032 | Arai | Aug 2003 | B2 |
7140516 | Bothor | Nov 2006 | B2 |
20010051079 | Arai | Dec 2001 | A1 |
Number | Date | Country |
---|---|---|
0805115 | Nov 1997 | EP |
07232791 | Sep 1995 | JP |
2015042651 | Apr 2015 | WO |
Entry |
---|
Extended European Search Report for European Application No. 18 209 534.9, dated Jan. 17, 2019, 8 pages. |
Number | Date | Country | |
---|---|---|---|
20200172328 A1 | Jun 2020 | US |