Information
-
Patent Grant
-
6533141
-
Patent Number
6,533,141
-
Date Filed
Wednesday, October 31, 200123 years ago
-
Date Issued
Tuesday, March 18, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
-
CPC
-
US Classifications
Field of Search
US
- 222 1
- 222 644
- 222 645
- 222 649
- 222 40211
- 222 40213
- 222 4022
-
International Classifications
-
Abstract
An valve assembly is provided that automatically dispenses aerosol content from a can at predetermined intervals. A diaphragm at least partially defines an accumulation chamber that receives aerosol content from the can during an accumulation phase. Once the internal pressure of the accumulation chamber reaches a predetermined threshold, the diaphragm flexes to initiate a spray phase, during which the aerosol content is delivered from the accumulation chamber to the ambient environment. A rotatable pawl provides resistive pressure and control of diaphragm movement.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
Not applicable
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH/DEVELOPMENT
Not applicable
BACKGROUND OF THE INVENTION
The present invention relates to aerosol dispensing devices, and in particular to valve assemblies that provide automatic dispensing of aerosol content at predetermined time intervals, without requiring the use of electrical power.
Aerosol cans dispense a variety of ingredients. Typically, an active is mixed with a propellant which may be gaseous, liquid or a mixture of both (e.g. a propane/butane mix; carbon dioxide), and the mixture is stored under pressure in the aerosol can. The active mixture is then sprayed by pushing down/sideways on an activator button at the top of the can that controls a release valve. For purposes of this application, the term “chemical” is used to mean liquid, liquid/gas, and/or gas content of the container (regardless of whether in emulsion state, single phase, or multiple phase).
The pressure on the button is typically supplied by finger pressure. However, for fragrances, deodorizers, insecticides, and certain other actives which are sprayed directly into the air, it is sometimes desirable to periodically refresh the concentration of active in the air. While this can be done manually, there are situations where this is inconvenient. For example, when an insect repellant is being sprayed to protect a room overnight (instead of using a burnable mosquito coil), the consumer will not want to wake up in the middle of the night just to manually spray more repellant.
There are a number of prior art systems for automatically distributing actives into the air at intermittent times. Most of these rely in some way on electrical power to activate or control the dispensing. Where electric power is required, the cost of the dispenser can be unnecessarily increased. Moreover, for some applications power requirements are so high that battery power is impractical. Where that is the case, the device can only be used where linkage to conventional power sources is possible.
Other systems discharge active intermittently and automatically from an aerosol can, without using electrical power. For example, U.S. Pat. No. 4,077,542 relies on a biased diaphragm to control bursts of aerosol gas at periodic intervals. See also U.S. Pat. Nos. 3,477,613 and 3,658,209. However, biased diaphragm systems have suffered from reliability problems (e.g. clogging, leakage, uneven delivery). Moreover, they sometimes do not securely attach to the aerosol can.
Moreover, the cost of some prior intermittent spray control systems makes it impractical to provide them as single use/throw away products. For some applications, consumers may prefer a completely disposable product.
Thus, a need still exists for improved, inexpensive automated aerosol dispensers that do not require electrical power.
BRIEF SUMMARY OF THE INVENTION
In one aspect the invention provides a valve assembly that is suitable to dispense a chemical from an aerosol container. It can automatically iterate between an accumulation phase where the chemical is received from the container, and a spray phase where the received chemical is automatically dispensed at intervals.
There is a housing mountable on an aerosol container, a movable diaphragm associated with the housing which is linked to a sloped track, the diaphragm being biased towards a first configuration, and an accumulation chamber inside the housing for providing variable pressure against the diaphragm. There is also a first passageway in the housing suitable for linking an interior portion of the aerosol container with the accumulation chamber.
A second passageway in the housing is suitable for linking the accumulation chamber with an outlet of the valve assembly, and a valve stem is positioned in the housing which the sloped track can ride along. A pawl is rotatably positioned on the sloped track to ride on the sloped track. When the diaphragm is in the first configuration the valve assembly can prevent spray of the chemical out of the valve assembly and permit chemical to flow from the aerosol container into the accumulation chamber via the first passageway. When the pressure of chemical inside the accumulation chamber exceeds a specified threshold the diaphragm can move from the first configuration to a second configuration wherein spray is permitted to exit the valve assembly.
In preferred forms a portion of the diaphragm blocks off the first passageway when the diaphragm is in the second configuration, a portion of the sloped track restricts flow to the second passageway when the diaphragm is in the first configuration. A pawl can be linked to a rotor, the rotor having an upper surface that can be at least partially coated with putty. The sloped track preferably is helically sloped. The pawl rides on it to resist movement of the diaphragm from the first configuration to the second configuration. Pressure supplied by the diaphragm towards the pawl can cause the pawl to rotate, thereby permitting movement of the diaphragm towards the second configuration.
A toe of the pawl will flare radially outwardly off of the track when the diaphragm approaches the second configuration. Also, the diaphragm has a radially outward section, a radially inward section, and an orifice there between. In another aspect, the accumulation chamber has a base that is sloped so as to direct liquid chemical that may collect in the accumulation chamber towards the first passageway.
If desired, a spring can be disposed in the housing to resist axial movement of the diaphragm from the first to the second configuration. Also, a porous barrier can be disposed within the housing between the aerosol container and the first passageway. These changes will slow the interval between bursts.
In another aspect, methods are provided for using these valve assemblies with aerosol containers are also disclosed.
The present invention achieves a secure mounting of a valve assembly on an aerosol can, yet provides an actuator that has two modes. In one mode the valve assembly is operationally disconnected from the actuator valve of the aerosol container (a mode suitable for shipment or long-term storage). Another mode operationally links the valve assembly to the aerosol container interior, and begins the cycle of periodic and automatic dispensing of chemical there from. Importantly, periodic operation is achieved without requiring the use of electrical power to motivate or control the valve.
The valve assembly has few parts, and is inexpensive to manufacture and assemble. Further, it does not require the use of small orifices which might be susceptible to clogging, and it is otherwise relatively self-cleaning to help avoid clogs and/or inconsistent bursts. For example, the movement of the pawl along the sloped track avoids residue accumulation along the track.
The foregoing and other advantages of the invention will appear from the following description. In the description reference is made to the accompanying drawings which form a part thereof, and in which there is shown by way of illustration, and not limitation, preferred embodiments of the invention. Such embodiments do not necessarily represent the full scope of the invention, and reference must therefore be made to the claims herein for interpreting the scope of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a sectional view of an automatic dispensing valve of the present invention in an “off” configuration, mounted onto an aerosol can;
FIG. 2
is a view similar to
FIG. 1
, but with the valve in an “on” position;
FIG. 3
is an enlarged sectional view taken along line
3
—
3
, during an accumulation portion of the dispensing cycle;
FIG. 4
is a view similar to
FIG. 3
, but with the accumulation chamber in a partially pressurized state;
FIG. 5
is a view similar to
FIG. 4
, but with the valve in a spray configuration;
FIG. 6
is a view similar to
FIG. 3
, but of a second embodiment that includes a porous barrier;
FIG. 7
is a view similar to
FIG. 3
, but of a third embodiment that includes a spring;
FIG. 8
is a view similar to
FIG. 2
, but of a fourth embodiment that includes an accumulation chamber with a sloped lower wall; and
FIG. 9
is a view similar to the top portion of
FIG. 8
, but with the valve in a spray configuration.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring initially to
FIG. 1
, an aerosol can
22
includes a cylindrical can wall
21
that is closed at its upper margin by the usual dome
23
. The joint between the upper margin of the can wall
21
and the dome
23
is the can chime
31
. An upwardly open cup
27
is located at the center of the dome
23
and is joined to the dome by rim
29
.
A conventional valve
33
is located at the center of the valve cup
27
. The valve
33
has an upwardly extending valve stem
25
, through which the aerosol contents of the can may be expelled. Valve
33
is shown as a vertically actuated valve, which can be opened by moving the valve stem
25
directly downwardly. Instead, one could use a side-tilt valve where the valve is actuated by tipping the valve stem laterally and somewhat downwardly.
An automatic aerosol dispenser (generally
20
) in accordance with the invention is configured for engagement with the vertically actuated type valve
33
. The dispenser is mostly polypropylene, albeit other suitable materials can be used.
The dispenser
20
has a mounting assembly
26
including an axially extending inner wall
28
and peripheral skirt
30
that are joined at their axial outer ends. It should be appreciated that throughout this description, the terms “axially outer, axially downstream, axially inner, axially upstream” are used with reference to the longitudinal axis of the container. The term “radial” refers to a direction outward or inward from that axis.
The inner wall
28
and skirt
30
engage the valve cup rim
29
and can chime
31
, respectively. In particular, inner wall
28
has a radially inwardly extending flange
35
that is configured to snap-fit over the rim
29
, while skirt
30
engages the inner surface of chime
31
. In operation, the dispenser
20
is can be forced downwardly onto the chime
18
and rim
29
, thus fastening the dispenser
20
to the aerosol can
22
. The dispenser
20
can be actuated to activate the flow of aerosol content from the can
22
to the dispenser, as will now be described.
In particular, an inner wall
28
is threaded on its radially inner surface to receive a valve assembly
32
that is rotatable therein. The valve assembly
32
includes an axially extending annular wall
38
that is threaded on its outer surface to engage the threads of inner wall
28
. The threads have a predetermined pitch such that, as the valve assembly
32
is rotated clockwise with respect to the assembly
26
, it is displaced axially along the direction of arrow A with respect to aerosol can
22
, as illustrated in FIG.
2
. This initiates an accumulation cycle. A stop
37
engages the rim
29
to limit the amount of permitted axial displacement of the dispenser relative to the can.
Valve assembly
32
further includes an annular wall
40
disposed radially inwardly of wall
38
that defines therein an axially extending cylindrical pathway portion
42
. When the dispenser
20
is initially mounted onto aerosol can
22
, the axially inner edge of wall
40
is disposed adjacent, and aligned with, the valve stem
25
. However, it is not pressing down on stem
25
.
Because the valve stem is not activated in this position, the valve assembly
32
has not yet engaged the aerosol can
22
, and the assembly is in a storage/shipment position. However, as the valve assembly
32
is rotated to displace the dispenser
20
along the direction of arrow A, wall
40
depresses the valve stem
25
, thereby engaging the valve assembly
32
with the aerosol can
22
and allowing the aerosol content to flow from the can into the valve assembly
32
.
Valve assembly
32
further includes an annular wall
47
that extends axially downstream from wall
38
, and is displaced slightly radially inwardly with respect thereto. An outer annular sealing wall
44
extends axially upstream and radially outwardly from the axially outermost edge of wall
47
. The outer surface of axially inner portion of wall
44
engages the inner surface of a flange on skirt
30
, and is rotatable with respect thereto to provide a seal between the mounting assembly
26
and valve assembly
32
. Wall
44
is also easily engageable by a user to rotate the mounting assembly
26
, as described above.
Walls
38
and
40
are connected at their axially outer ends by an annular, radially extending wall
50
. An annular axial wall
46
extends downstream from wall
50
, and defines at its axially outer edge a seat for an annular radially extending cover
49
, which is further supported by wall
47
. In particular, cover
49
has an axially inwardly extending flange
51
disposed proximal its radially outer edge that engages the inner surface of wall
47
. Wall
47
defines an internal void
36
, which is occupied by the valve assembly
32
, as is further illustrated with reference now also to FIG.
3
. Cover
49
is annular to define a centrally disposed opening that serves as an outlet
64
for aerosol content, as will become more apparent from the description below.
As is best seen in
FIGS. 3 and 4
, valve assembly
32
has an annular base which is defined by that portion of annular wall
50
that extends radially inwardly of flange
52
. Walls
50
and
40
are integrally connected to an annular axially extending wall
54
that is substantially aligned with wall
40
. Walls
40
and
54
, in combination, define the above-described conduit
42
that extends from the valve stem
25
and into valve assembly
32
.
A first channel is defined by a slot
56
that extends radially through wall
54
from channel
42
to provide an inlet to an accumulation chamber
71
. A radially extending wall
62
is disposed at the axially outer end of wall
54
and terminates channel
42
, thereby forcing all aerosol content flowing through conduit
42
into the accumulation chamber
71
during the accumulation cycle.
An annular neck
60
extends axially inwardly from the radially inner edge of cover
49
, and is axially aligned with wall
54
. Neck
60
terminates slightly axially downstream of wall
62
such that a second channel defined by a slot
63
extends radially between walls
62
and
60
, and downstream of channel
56
. Neck
60
is in fluid communication with channel
63
, and defines a nozzle that terminates in an axially extending outlet
64
of dispenser
20
at its axially outer end. Channel
63
is in fluid communication with the accumulation chamber
71
to deliver stored aerosol content to the outlet
64
as a spray during a spray cycle that follows each accumulation cycle, as will be described in more detail below.
With continuing reference to
FIG. 3
, annular wall
54
has a stepped outer diameter that provides a seat for a retainer wall
66
, which is frustoconical and has a helically sloped track
68
disposed on its outer surface. An annular rotor
76
is disposed axially upstream from, and adjacent, wall
49
, and extends radially inwardly from the radially inner surface of wall
46
. A highly viscous gel or other material, such as silicone putty, is disposed between wall
46
and rotor
76
, and also between wall
49
and the rotor. The putty controls the rotation response of rotor
76
for any level of diaphragm force, and to a minor extent inhibits downward movement of the rotor. A flexible pawl
78
extends radially inwardly, and engages the sloped track
68
during the accumulation cycle.
The axially inner surface of retainer
66
is attached to one end of a flexible, monostable diaphragm
70
that extends substantially radially between walls
52
and
66
. Diaphragm
70
has a radially outer end that is seated in a gap between walls
46
and
52
, and has a radially inner end that is engaged with the inner surface of retainer
66
. Diaphragm
70
is normally biased towards a stable closed position, as illustrated in
FIGS. 1-3
. The pressure generated within the accumulation chamber
71
during accumulation cycles forces the diaphragm from the stable position towards a second, unstable position, illustrated in FIG.
5
. Once the diaphragm is in the position illustrated in
FIG. 5
, the spray cycle is initiated.
FIG. 4
illustrates the diaphragm in an unstable state during the transition from the accumulation cycle to the spray cycle.
Diaphragm
70
is substantially bow-shaped, and has a convex outer surface that touches wall
50
closed such that accumulation chamber
71
has an axially extending section
72
and a radially extending section
74
. Axially extending section
72
is defined by the radially inner surfaces of retainer
66
and diaphragm
70
, radially outer surface of wall
54
, and axially outer surface of wall
50
. Radially extending section
74
is defined by axially inner surface of diaphragm
70
, axially outer surface of wall
50
, and radially inner surface of flange
52
. An orifice
75
extends axially through the diaphragm
70
so as to provide fluid communication between sections
72
and
74
during the accumulation and spray cycles. A pair of notches
73
is disposed in the convex surface to assist in the transition of diaphragm between its closed and open positions, as will be described in more detail below.
Still referring to
FIG. 3
, during operation the valve assembly
32
is rotated to initiate the accumulation cycle, and aerosol content flows through conduit
42
along the direction of arrow B. The aerosol content is then forced to travel through channel
56
and into the accumulation chamber
71
. Because the radially inner surface of retainer member
66
provides a barrier to channel
63
, the aerosol content stored within accumulation chamber
71
is unable to exit through channel
63
. As shown in
FIG. 7
, the inner surface can be cupped, if desired. Aerosol content is thus forced to build up within axially extending section
72
of accumulation chamber
71
. As pressure accumulates within section
72
, retainer member
66
begins to become displaced axially downstream.
Referring now to
FIG. 4
, the radially inner portion of diaphragm
70
also becomes axially displaced due to pressure within axial section
72
. This removes the diaphragm
70
from contact with wall
50
, and allows the aerosol content occupying axial section
72
to travel into radial section
74
along the direction of arrow D via orifice
75
as additional aerosol content enters channel
56
from can
22
. As aerosol content continues to accumulate in the chamber
71
, the pressure continuously biases diaphragm
70
and retainer
66
axially outwardly.
As the diaphragm
70
and retainer
66
become displaced, pawl
78
is urged to rotate under forces provided via the engagement with the sloped track
68
. Accordingly, pawl
78
translates its rotational motion to the rotor
76
, which rotates under resistance from the viscous gel. Rotor
76
is thereby continuously rotated under forces provided by the engagement of the pawl
78
with the sloped track
68
.
Referring now to
FIG. 5
, once the pressure within accumulation chamber
71
reaches a predetermined threshold, the diaphragm
70
and retainer wall
66
become biased sufficiently axially outwardly so as to terminate the accumulation cycle, and begin the spray cycle. In particular, as the retainer
66
is biased towards its fully axially outward position, the seal between channel
63
and retainer is removed. The aerosol contents stored under pressure within the accumulation chamber
71
then burst along the direction of arrow E from chamber
71
, through channel
63
, and out the dispenser
20
at the outlet
64
.
As the seal between the retainer
66
and channel
63
is removed, the pawl
78
becomes biased sufficiently radially outwardly so as to slide off the sloped track
68
, thereby removing most of the resistance to the axial displacement of the diaphragm. This allows a quick blast of aerosol content out the dispenser
20
. It should be apparent to one having ordinary skill in the art that the pressure threshold within accumulation chamber
71
is at least partially dependent on the viscosity of the gel as well as the spring coefficient of diaphragm
70
.
Diaphragm
70
further includes an annular hub
77
disposed radially inwardly with respect to orifice
75
. Hub
77
has an inner diameter approximately equal to the outer diameter of wall
54
so as to slide therealong during operation. Once the pressure within accumulation chamber
71
has reached the predetermined threshold, and the diaphragm is biased to its full axially outer position, hub
77
becomes radially aligned with, and provides blockage to, channel
56
. Again, a cupped contacting surface (not shown) could alternatively be provided. As a result, leakage is minimized between the conduit
42
and accumulation chamber
71
during the spray cycle. Because aerosol content is thus prevented from flowing freely from the can
22
into the accumulation chamber
71
during this portion of the cycle, the output spray is substantially limited to the aerosol content that was stored in the accumulation chamber
71
during the previous accumulation cycle.
Once the pressure within the chamber has abated so as to be below a predetermined threshold, the internal spring force of diaphragm
70
biases the diaphragm and retainer
66
axially inwardly to the closed position illustrated and described above with reference to FIG.
3
. The seal between hub
75
and channel
56
is thus removed, and the seal between retainer
66
and channel
63
is re-established. Additionally, pawl
78
re-engages the sloped track
68
. Accordingly, as described above, aerosol content flows from the can
22
and into the accumulation chamber
71
to begin a new accumulation cycle.
Thus, aerosol content may be emitted at predetermined time intervals without the need for any electrical power. As a result, the can
22
and dispenser
20
are fully portable, and may be used wherever the efflux of aerosol content is desired. Moreover, the dispenser may be disengaged and re-engaged with the can
22
by rotating wall
44
counter-clockwise and clockwise, respectively, as described above.
Many modifications may be made to the first illustrated embodiment without departing from the present invention. For example, the diaphragm
70
may be designed to be stable at a point where it does not touch wall
50
. During the accumulation cycle, the aerosol content would accumulate directly within both the axial and radial sections the chamber
71
without the need to initially lift the diaphragm
70
.
Furthermore, as illustrated in
FIG. 6
, the flow of aerosol content from the can
22
to the chamber
71
may be further controlled using a flow regulator, such as a porous gasket
80
. Where gasket
80
is disposed in conduit
42
, any aerosol content flowing from can
22
into the chamber
71
must pass through it, and thereby be slowed. Gasket
80
is preferably made of an open-celled foam or any other similarly permeable material. The installation of gasket
80
thus limits the flow rate of aerosol content from the can
22
to correspondingly prolong the accumulation cycle and decrease the frequency of sprays during operation.
As illustrated in
FIG. 7
, the frequency of iterations between the accumulation cycle and spray cycle can be further controlled using a spring
82
. In particular, dispenser
20
could be constructed to further include a coil spring
82
that extends around neck
60
, and between the axially inner surface of cover
49
and axially outer surface of retainer
66
. Accordingly, the spring force biases the retainer
66
radially inwardly, and resists the axially outward displacement of retainer
66
in response to pressure within the accumulation chamber
71
. The pressure threshold within the chamber
71
to initiate the spray cycle is thereby increased, thereby also increasing the amount of time during accumulation cycles.
Another alternate embodiment is illustrated in
FIGS. 8 and 9
, in which reference numerals corresponding to like elements of the previous embodiment are incremented by 100 for the sake of clarity and convenience. In particular, dispenser
120
is configured to be mounted onto an aerosol can
122
that terminates at its radial end with a valve cup rim
129
rather than the chime described above. Accordingly, the mounting assembly includes a threaded wall
128
having a radially inwardly extending flange
135
that engages the valve cup rim to securely mount the dispenser
120
onto the can
122
. Threaded wall
128
receives correspondingly threaded wall
138
such that a user rotates wall
144
to actuate the dispenser
120
.
Dispenser
120
includes a curved wall
150
that defines the base of accumulation chamber
171
. Wall
150
follows the general contour of diaphragm
171
, and is in contact with the diaphragm at the beginning of the accumulation cycle. This ensures that substantially all aerosol content stored in the radial section
174
escapes during the spray cycle, thereby preventing liquid aerosol content from pooling in the radial section. During the accumulation cycle, the diaphragm becomes axially displaced from wall
150
to define the radially extending portion
72
of the accumulation chamber, as described above.
Dispenser
120
includes a stem
155
that extends axially between conduit
142
and outlet end
146
. Stem
155
is radially displaced on one side from the axially inner portion of wall
154
so as to define an intake channel
156
that extends between conduit
142
and axial section
172
of chamber
171
. Stem
155
is radially displaced on its other side from the entire radial inner surface of wall
154
so as to define an outlet channel that extends between the axially extending section
172
and the outlet end
164
. The openings of channels
156
and
163
into the axial section
172
are axially displaced from one another by the amount of axial travel by the diaphragm
170
between the accumulation and spray cycles.
During the accumulation cycle, hub
177
is radially aligned with channel
163
to form a seal which prevents the aerosol content from escaping the accumulation chamber
171
. Accordingly, the aerosol content is only permitted to flow through intake channel
156
along the direction of arrow F into accumulation chamber
171
. Once the pressure within the chamber
171
has biased the diaphragm
170
and retainer
166
axially outwardly, hub
177
falls out of alignment with channel outlet channel
163
and becomes radially aligned with intake channel
156
to provide a blockage thereto. The aerosol content then flows from accumulation chamber
171
along the direction of arrow F, through outtake channel
163
, and out the outlet end
164
.
The above description has been that of preferred embodiments of the present invention. It will occur to those that practice the art, however, that many modifications may be made without departing from the spirit and scope of the invention. In order to advise the public of the various embodiments that may fall within the scope of the invention, the following claims are made.
Industrial Applicability
The present invention provides automated dispenser assemblies for dispensing aerosol can contents without requiring the use of electric power.
Claims
- 1. A valve assembly that is suitable to dispense a chemical from an aerosol container, the valve assembly being of the type that can automatically iterate between an accumulation phase where the chemical is received from the container, and a spray phase where the received chemical is automatically dispensed at intervals, the valve assembly comprising:a housing mountable on an aerosol container; a movable diaphragm associated with the housing which is linked to a sloped track, the diaphragm being biased towards a first configuration; an accumulation chamber inside the housing for providing variable pressure against the diaphragm; a first passageway in the housing suitable for linking an interior portion of the aerosol container with the accumulation chamber; a second passageway in the housing suitable for linking the accumulation chamber with an outlet of the valve assembly; a valve stem positioned in the housing which the sloped track can ride along; and a pawl rotatably positionable on the sloped track to ride on at least a portion of the sloped track; whereby when the diaphragm is in the first configuration the valve assembly can prevent spray of the chemical out of the valve assembly and permit chemical to flow from the aerosol container into the accumulation chamber via the first passageway; and whereby when the pressure of chemical inside the accumulation chamber exceeds a specified threshold the diaphragm can move from the first configuration to a second configuration wherein spray is permitted to exit the valve assembly.
- 2. The valve assembly as recited in claim 1, wherein a portion of the diaphragm at least partially blocks off the first passageway when the diaphragm is in the second configuration.
- 3. The valve assembly as recited in claim 1, wherein a portion of the sloped track at least partially blocks off the second passageway when the diaphragm is in the first configuration.
- 4. The valve assembly as recited in claim 1, wherein the pawl is linked to a rotor, the rotor having an upper surface at least partially coated with a putty.
- 5. The valve assembly as recited in claim 1, wherein the sloped track is helically sloped, the pawl can ride thereon to resist movement of the diaphragm from the first configuration to the second configuration, and pressure supplied by the diaphragm towards the pawl can cause the pawl to rotate thereby permitting movement of the diaphragm towards the second configuration.
- 6. The valve assembly as recited in claim 5, wherein a toe of the pawl can flare radially outwardly off of the track as the diaphragm approaches the second configuration.
- 7. The valve assembly as recited in claim 1, wherein the diaphragm has a radially outward section, a radially inward section, and an orifice there between.
- 8. The valve assembly as recited in claim 1, wherein the accumulation chamber has a base that is sloped so as to direct liquid chemical that may collect in the accumulation chamber towards the first passageway.
- 9. The valve assembly as recited in claim 1, further comprising a spring disposed in the housing operable to resist axial movement of the diaphragm from the first to the second configuration.
- 10. The valve assembly as recited in claim 1, further comprising a porous barrier disposed in the housing between the aerosol container and the first passageway to regulate the flow of chemical passing there through.
- 11. A method of automatically delivering a chemical from an aerosol container to an ambient environment at predetermined intervals, the method comprising the steps of:(a) providing a valve assembly suitable for use to dispense a chemical from the aerosol container, the valve assembly being of the type that can automatically iterate without the use of electrical power between an accumulation phase where the chemical is received from the container, and a spray phase where the received chemical is automatically dispensed at intervals, the valve assembly comprising: (i) a housing mountable on an aerosol container; (ii) a movable diaphragm associated with the housing which is linked to a sloped track, the diaphragm being biased towards a first configuration; (iii) an accumulation chamber inside the housing for providing variable pressure against the diaphragm; (iv) a first passageway in the housing suitable for linking an interior portion of the aerosol container with the accumulation chamber; (v) a second passageway in the housing suitable for linking the accumulation chamber with an outlet of the valve assembly; (vi) a valve stem positioned in the housing which the sloped track can ride along; and (vii) a pawl rotatably positioned on the sloped track to ride on at least a portion of the sloped track; whereby when the diaphragm is in the first configuration the valve assembly can prevent spray of the chemical from the valve assembly; and whereby when the pressure of chemical inside the accumulation chamber exceeds a specified threshold, the diaphragm can move from the first configuration to a second configuration where chemical is permitted to spray from the valve assembly; (b) mounting the valve assembly to such an aerosol container; and (c) actuating the valve assembly.
US Referenced Citations (8)
Foreign Referenced Citations (1)
Number |
Date |
Country |
826608 |
Mar 1998 |
EP |