Intermittent aerosol dispensing valve

Information

  • Patent Grant
  • 6533141
  • Patent Number
    6,533,141
  • Date Filed
    Wednesday, October 31, 2001
    23 years ago
  • Date Issued
    Tuesday, March 18, 2003
    21 years ago
Abstract
An valve assembly is provided that automatically dispenses aerosol content from a can at predetermined intervals. A diaphragm at least partially defines an accumulation chamber that receives aerosol content from the can during an accumulation phase. Once the internal pressure of the accumulation chamber reaches a predetermined threshold, the diaphragm flexes to initiate a spray phase, during which the aerosol content is delivered from the accumulation chamber to the ambient environment. A rotatable pawl provides resistive pressure and control of diaphragm movement.
Description




CROSS-REFERENCE TO RELATED APPLICATIONS




Not applicable




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH/DEVELOPMENT




Not applicable




BACKGROUND OF THE INVENTION




The present invention relates to aerosol dispensing devices, and in particular to valve assemblies that provide automatic dispensing of aerosol content at predetermined time intervals, without requiring the use of electrical power.




Aerosol cans dispense a variety of ingredients. Typically, an active is mixed with a propellant which may be gaseous, liquid or a mixture of both (e.g. a propane/butane mix; carbon dioxide), and the mixture is stored under pressure in the aerosol can. The active mixture is then sprayed by pushing down/sideways on an activator button at the top of the can that controls a release valve. For purposes of this application, the term “chemical” is used to mean liquid, liquid/gas, and/or gas content of the container (regardless of whether in emulsion state, single phase, or multiple phase).




The pressure on the button is typically supplied by finger pressure. However, for fragrances, deodorizers, insecticides, and certain other actives which are sprayed directly into the air, it is sometimes desirable to periodically refresh the concentration of active in the air. While this can be done manually, there are situations where this is inconvenient. For example, when an insect repellant is being sprayed to protect a room overnight (instead of using a burnable mosquito coil), the consumer will not want to wake up in the middle of the night just to manually spray more repellant.




There are a number of prior art systems for automatically distributing actives into the air at intermittent times. Most of these rely in some way on electrical power to activate or control the dispensing. Where electric power is required, the cost of the dispenser can be unnecessarily increased. Moreover, for some applications power requirements are so high that battery power is impractical. Where that is the case, the device can only be used where linkage to conventional power sources is possible.




Other systems discharge active intermittently and automatically from an aerosol can, without using electrical power. For example, U.S. Pat. No. 4,077,542 relies on a biased diaphragm to control bursts of aerosol gas at periodic intervals. See also U.S. Pat. Nos. 3,477,613 and 3,658,209. However, biased diaphragm systems have suffered from reliability problems (e.g. clogging, leakage, uneven delivery). Moreover, they sometimes do not securely attach to the aerosol can.




Moreover, the cost of some prior intermittent spray control systems makes it impractical to provide them as single use/throw away products. For some applications, consumers may prefer a completely disposable product.




Thus, a need still exists for improved, inexpensive automated aerosol dispensers that do not require electrical power.




BRIEF SUMMARY OF THE INVENTION




In one aspect the invention provides a valve assembly that is suitable to dispense a chemical from an aerosol container. It can automatically iterate between an accumulation phase where the chemical is received from the container, and a spray phase where the received chemical is automatically dispensed at intervals.




There is a housing mountable on an aerosol container, a movable diaphragm associated with the housing which is linked to a sloped track, the diaphragm being biased towards a first configuration, and an accumulation chamber inside the housing for providing variable pressure against the diaphragm. There is also a first passageway in the housing suitable for linking an interior portion of the aerosol container with the accumulation chamber.




A second passageway in the housing is suitable for linking the accumulation chamber with an outlet of the valve assembly, and a valve stem is positioned in the housing which the sloped track can ride along. A pawl is rotatably positioned on the sloped track to ride on the sloped track. When the diaphragm is in the first configuration the valve assembly can prevent spray of the chemical out of the valve assembly and permit chemical to flow from the aerosol container into the accumulation chamber via the first passageway. When the pressure of chemical inside the accumulation chamber exceeds a specified threshold the diaphragm can move from the first configuration to a second configuration wherein spray is permitted to exit the valve assembly.




In preferred forms a portion of the diaphragm blocks off the first passageway when the diaphragm is in the second configuration, a portion of the sloped track restricts flow to the second passageway when the diaphragm is in the first configuration. A pawl can be linked to a rotor, the rotor having an upper surface that can be at least partially coated with putty. The sloped track preferably is helically sloped. The pawl rides on it to resist movement of the diaphragm from the first configuration to the second configuration. Pressure supplied by the diaphragm towards the pawl can cause the pawl to rotate, thereby permitting movement of the diaphragm towards the second configuration.




A toe of the pawl will flare radially outwardly off of the track when the diaphragm approaches the second configuration. Also, the diaphragm has a radially outward section, a radially inward section, and an orifice there between. In another aspect, the accumulation chamber has a base that is sloped so as to direct liquid chemical that may collect in the accumulation chamber towards the first passageway.




If desired, a spring can be disposed in the housing to resist axial movement of the diaphragm from the first to the second configuration. Also, a porous barrier can be disposed within the housing between the aerosol container and the first passageway. These changes will slow the interval between bursts.




In another aspect, methods are provided for using these valve assemblies with aerosol containers are also disclosed.




The present invention achieves a secure mounting of a valve assembly on an aerosol can, yet provides an actuator that has two modes. In one mode the valve assembly is operationally disconnected from the actuator valve of the aerosol container (a mode suitable for shipment or long-term storage). Another mode operationally links the valve assembly to the aerosol container interior, and begins the cycle of periodic and automatic dispensing of chemical there from. Importantly, periodic operation is achieved without requiring the use of electrical power to motivate or control the valve.




The valve assembly has few parts, and is inexpensive to manufacture and assemble. Further, it does not require the use of small orifices which might be susceptible to clogging, and it is otherwise relatively self-cleaning to help avoid clogs and/or inconsistent bursts. For example, the movement of the pawl along the sloped track avoids residue accumulation along the track.











The foregoing and other advantages of the invention will appear from the following description. In the description reference is made to the accompanying drawings which form a part thereof, and in which there is shown by way of illustration, and not limitation, preferred embodiments of the invention. Such embodiments do not necessarily represent the full scope of the invention, and reference must therefore be made to the claims herein for interpreting the scope of the invention.




BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a sectional view of an automatic dispensing valve of the present invention in an “off” configuration, mounted onto an aerosol can;





FIG. 2

is a view similar to

FIG. 1

, but with the valve in an “on” position;





FIG. 3

is an enlarged sectional view taken along line


3





3


, during an accumulation portion of the dispensing cycle;





FIG. 4

is a view similar to

FIG. 3

, but with the accumulation chamber in a partially pressurized state;





FIG. 5

is a view similar to

FIG. 4

, but with the valve in a spray configuration;





FIG. 6

is a view similar to

FIG. 3

, but of a second embodiment that includes a porous barrier;





FIG. 7

is a view similar to

FIG. 3

, but of a third embodiment that includes a spring;





FIG. 8

is a view similar to

FIG. 2

, but of a fourth embodiment that includes an accumulation chamber with a sloped lower wall; and





FIG. 9

is a view similar to the top portion of

FIG. 8

, but with the valve in a spray configuration.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring initially to

FIG. 1

, an aerosol can


22


includes a cylindrical can wall


21


that is closed at its upper margin by the usual dome


23


. The joint between the upper margin of the can wall


21


and the dome


23


is the can chime


31


. An upwardly open cup


27


is located at the center of the dome


23


and is joined to the dome by rim


29


.




A conventional valve


33


is located at the center of the valve cup


27


. The valve


33


has an upwardly extending valve stem


25


, through which the aerosol contents of the can may be expelled. Valve


33


is shown as a vertically actuated valve, which can be opened by moving the valve stem


25


directly downwardly. Instead, one could use a side-tilt valve where the valve is actuated by tipping the valve stem laterally and somewhat downwardly.




An automatic aerosol dispenser (generally


20


) in accordance with the invention is configured for engagement with the vertically actuated type valve


33


. The dispenser is mostly polypropylene, albeit other suitable materials can be used.




The dispenser


20


has a mounting assembly


26


including an axially extending inner wall


28


and peripheral skirt


30


that are joined at their axial outer ends. It should be appreciated that throughout this description, the terms “axially outer, axially downstream, axially inner, axially upstream” are used with reference to the longitudinal axis of the container. The term “radial” refers to a direction outward or inward from that axis.




The inner wall


28


and skirt


30


engage the valve cup rim


29


and can chime


31


, respectively. In particular, inner wall


28


has a radially inwardly extending flange


35


that is configured to snap-fit over the rim


29


, while skirt


30


engages the inner surface of chime


31


. In operation, the dispenser


20


is can be forced downwardly onto the chime


18


and rim


29


, thus fastening the dispenser


20


to the aerosol can


22


. The dispenser


20


can be actuated to activate the flow of aerosol content from the can


22


to the dispenser, as will now be described.




In particular, an inner wall


28


is threaded on its radially inner surface to receive a valve assembly


32


that is rotatable therein. The valve assembly


32


includes an axially extending annular wall


38


that is threaded on its outer surface to engage the threads of inner wall


28


. The threads have a predetermined pitch such that, as the valve assembly


32


is rotated clockwise with respect to the assembly


26


, it is displaced axially along the direction of arrow A with respect to aerosol can


22


, as illustrated in FIG.


2


. This initiates an accumulation cycle. A stop


37


engages the rim


29


to limit the amount of permitted axial displacement of the dispenser relative to the can.




Valve assembly


32


further includes an annular wall


40


disposed radially inwardly of wall


38


that defines therein an axially extending cylindrical pathway portion


42


. When the dispenser


20


is initially mounted onto aerosol can


22


, the axially inner edge of wall


40


is disposed adjacent, and aligned with, the valve stem


25


. However, it is not pressing down on stem


25


.




Because the valve stem is not activated in this position, the valve assembly


32


has not yet engaged the aerosol can


22


, and the assembly is in a storage/shipment position. However, as the valve assembly


32


is rotated to displace the dispenser


20


along the direction of arrow A, wall


40


depresses the valve stem


25


, thereby engaging the valve assembly


32


with the aerosol can


22


and allowing the aerosol content to flow from the can into the valve assembly


32


.




Valve assembly


32


further includes an annular wall


47


that extends axially downstream from wall


38


, and is displaced slightly radially inwardly with respect thereto. An outer annular sealing wall


44


extends axially upstream and radially outwardly from the axially outermost edge of wall


47


. The outer surface of axially inner portion of wall


44


engages the inner surface of a flange on skirt


30


, and is rotatable with respect thereto to provide a seal between the mounting assembly


26


and valve assembly


32


. Wall


44


is also easily engageable by a user to rotate the mounting assembly


26


, as described above.




Walls


38


and


40


are connected at their axially outer ends by an annular, radially extending wall


50


. An annular axial wall


46


extends downstream from wall


50


, and defines at its axially outer edge a seat for an annular radially extending cover


49


, which is further supported by wall


47


. In particular, cover


49


has an axially inwardly extending flange


51


disposed proximal its radially outer edge that engages the inner surface of wall


47


. Wall


47


defines an internal void


36


, which is occupied by the valve assembly


32


, as is further illustrated with reference now also to FIG.


3


. Cover


49


is annular to define a centrally disposed opening that serves as an outlet


64


for aerosol content, as will become more apparent from the description below.




As is best seen in

FIGS. 3 and 4

, valve assembly


32


has an annular base which is defined by that portion of annular wall


50


that extends radially inwardly of flange


52


. Walls


50


and


40


are integrally connected to an annular axially extending wall


54


that is substantially aligned with wall


40


. Walls


40


and


54


, in combination, define the above-described conduit


42


that extends from the valve stem


25


and into valve assembly


32


.




A first channel is defined by a slot


56


that extends radially through wall


54


from channel


42


to provide an inlet to an accumulation chamber


71


. A radially extending wall


62


is disposed at the axially outer end of wall


54


and terminates channel


42


, thereby forcing all aerosol content flowing through conduit


42


into the accumulation chamber


71


during the accumulation cycle.




An annular neck


60


extends axially inwardly from the radially inner edge of cover


49


, and is axially aligned with wall


54


. Neck


60


terminates slightly axially downstream of wall


62


such that a second channel defined by a slot


63


extends radially between walls


62


and


60


, and downstream of channel


56


. Neck


60


is in fluid communication with channel


63


, and defines a nozzle that terminates in an axially extending outlet


64


of dispenser


20


at its axially outer end. Channel


63


is in fluid communication with the accumulation chamber


71


to deliver stored aerosol content to the outlet


64


as a spray during a spray cycle that follows each accumulation cycle, as will be described in more detail below.




With continuing reference to

FIG. 3

, annular wall


54


has a stepped outer diameter that provides a seat for a retainer wall


66


, which is frustoconical and has a helically sloped track


68


disposed on its outer surface. An annular rotor


76


is disposed axially upstream from, and adjacent, wall


49


, and extends radially inwardly from the radially inner surface of wall


46


. A highly viscous gel or other material, such as silicone putty, is disposed between wall


46


and rotor


76


, and also between wall


49


and the rotor. The putty controls the rotation response of rotor


76


for any level of diaphragm force, and to a minor extent inhibits downward movement of the rotor. A flexible pawl


78


extends radially inwardly, and engages the sloped track


68


during the accumulation cycle.




The axially inner surface of retainer


66


is attached to one end of a flexible, monostable diaphragm


70


that extends substantially radially between walls


52


and


66


. Diaphragm


70


has a radially outer end that is seated in a gap between walls


46


and


52


, and has a radially inner end that is engaged with the inner surface of retainer


66


. Diaphragm


70


is normally biased towards a stable closed position, as illustrated in

FIGS. 1-3

. The pressure generated within the accumulation chamber


71


during accumulation cycles forces the diaphragm from the stable position towards a second, unstable position, illustrated in FIG.


5


. Once the diaphragm is in the position illustrated in

FIG. 5

, the spray cycle is initiated.

FIG. 4

illustrates the diaphragm in an unstable state during the transition from the accumulation cycle to the spray cycle.




Diaphragm


70


is substantially bow-shaped, and has a convex outer surface that touches wall


50


closed such that accumulation chamber


71


has an axially extending section


72


and a radially extending section


74


. Axially extending section


72


is defined by the radially inner surfaces of retainer


66


and diaphragm


70


, radially outer surface of wall


54


, and axially outer surface of wall


50


. Radially extending section


74


is defined by axially inner surface of diaphragm


70


, axially outer surface of wall


50


, and radially inner surface of flange


52


. An orifice


75


extends axially through the diaphragm


70


so as to provide fluid communication between sections


72


and


74


during the accumulation and spray cycles. A pair of notches


73


is disposed in the convex surface to assist in the transition of diaphragm between its closed and open positions, as will be described in more detail below.




Still referring to

FIG. 3

, during operation the valve assembly


32


is rotated to initiate the accumulation cycle, and aerosol content flows through conduit


42


along the direction of arrow B. The aerosol content is then forced to travel through channel


56


and into the accumulation chamber


71


. Because the radially inner surface of retainer member


66


provides a barrier to channel


63


, the aerosol content stored within accumulation chamber


71


is unable to exit through channel


63


. As shown in

FIG. 7

, the inner surface can be cupped, if desired. Aerosol content is thus forced to build up within axially extending section


72


of accumulation chamber


71


. As pressure accumulates within section


72


, retainer member


66


begins to become displaced axially downstream.




Referring now to

FIG. 4

, the radially inner portion of diaphragm


70


also becomes axially displaced due to pressure within axial section


72


. This removes the diaphragm


70


from contact with wall


50


, and allows the aerosol content occupying axial section


72


to travel into radial section


74


along the direction of arrow D via orifice


75


as additional aerosol content enters channel


56


from can


22


. As aerosol content continues to accumulate in the chamber


71


, the pressure continuously biases diaphragm


70


and retainer


66


axially outwardly.




As the diaphragm


70


and retainer


66


become displaced, pawl


78


is urged to rotate under forces provided via the engagement with the sloped track


68


. Accordingly, pawl


78


translates its rotational motion to the rotor


76


, which rotates under resistance from the viscous gel. Rotor


76


is thereby continuously rotated under forces provided by the engagement of the pawl


78


with the sloped track


68


.




Referring now to

FIG. 5

, once the pressure within accumulation chamber


71


reaches a predetermined threshold, the diaphragm


70


and retainer wall


66


become biased sufficiently axially outwardly so as to terminate the accumulation cycle, and begin the spray cycle. In particular, as the retainer


66


is biased towards its fully axially outward position, the seal between channel


63


and retainer is removed. The aerosol contents stored under pressure within the accumulation chamber


71


then burst along the direction of arrow E from chamber


71


, through channel


63


, and out the dispenser


20


at the outlet


64


.




As the seal between the retainer


66


and channel


63


is removed, the pawl


78


becomes biased sufficiently radially outwardly so as to slide off the sloped track


68


, thereby removing most of the resistance to the axial displacement of the diaphragm. This allows a quick blast of aerosol content out the dispenser


20


. It should be apparent to one having ordinary skill in the art that the pressure threshold within accumulation chamber


71


is at least partially dependent on the viscosity of the gel as well as the spring coefficient of diaphragm


70


.




Diaphragm


70


further includes an annular hub


77


disposed radially inwardly with respect to orifice


75


. Hub


77


has an inner diameter approximately equal to the outer diameter of wall


54


so as to slide therealong during operation. Once the pressure within accumulation chamber


71


has reached the predetermined threshold, and the diaphragm is biased to its full axially outer position, hub


77


becomes radially aligned with, and provides blockage to, channel


56


. Again, a cupped contacting surface (not shown) could alternatively be provided. As a result, leakage is minimized between the conduit


42


and accumulation chamber


71


during the spray cycle. Because aerosol content is thus prevented from flowing freely from the can


22


into the accumulation chamber


71


during this portion of the cycle, the output spray is substantially limited to the aerosol content that was stored in the accumulation chamber


71


during the previous accumulation cycle.




Once the pressure within the chamber has abated so as to be below a predetermined threshold, the internal spring force of diaphragm


70


biases the diaphragm and retainer


66


axially inwardly to the closed position illustrated and described above with reference to FIG.


3


. The seal between hub


75


and channel


56


is thus removed, and the seal between retainer


66


and channel


63


is re-established. Additionally, pawl


78


re-engages the sloped track


68


. Accordingly, as described above, aerosol content flows from the can


22


and into the accumulation chamber


71


to begin a new accumulation cycle.




Thus, aerosol content may be emitted at predetermined time intervals without the need for any electrical power. As a result, the can


22


and dispenser


20


are fully portable, and may be used wherever the efflux of aerosol content is desired. Moreover, the dispenser may be disengaged and re-engaged with the can


22


by rotating wall


44


counter-clockwise and clockwise, respectively, as described above.




Many modifications may be made to the first illustrated embodiment without departing from the present invention. For example, the diaphragm


70


may be designed to be stable at a point where it does not touch wall


50


. During the accumulation cycle, the aerosol content would accumulate directly within both the axial and radial sections the chamber


71


without the need to initially lift the diaphragm


70


.




Furthermore, as illustrated in

FIG. 6

, the flow of aerosol content from the can


22


to the chamber


71


may be further controlled using a flow regulator, such as a porous gasket


80


. Where gasket


80


is disposed in conduit


42


, any aerosol content flowing from can


22


into the chamber


71


must pass through it, and thereby be slowed. Gasket


80


is preferably made of an open-celled foam or any other similarly permeable material. The installation of gasket


80


thus limits the flow rate of aerosol content from the can


22


to correspondingly prolong the accumulation cycle and decrease the frequency of sprays during operation.




As illustrated in

FIG. 7

, the frequency of iterations between the accumulation cycle and spray cycle can be further controlled using a spring


82


. In particular, dispenser


20


could be constructed to further include a coil spring


82


that extends around neck


60


, and between the axially inner surface of cover


49


and axially outer surface of retainer


66


. Accordingly, the spring force biases the retainer


66


radially inwardly, and resists the axially outward displacement of retainer


66


in response to pressure within the accumulation chamber


71


. The pressure threshold within the chamber


71


to initiate the spray cycle is thereby increased, thereby also increasing the amount of time during accumulation cycles.




Another alternate embodiment is illustrated in

FIGS. 8 and 9

, in which reference numerals corresponding to like elements of the previous embodiment are incremented by 100 for the sake of clarity and convenience. In particular, dispenser


120


is configured to be mounted onto an aerosol can


122


that terminates at its radial end with a valve cup rim


129


rather than the chime described above. Accordingly, the mounting assembly includes a threaded wall


128


having a radially inwardly extending flange


135


that engages the valve cup rim to securely mount the dispenser


120


onto the can


122


. Threaded wall


128


receives correspondingly threaded wall


138


such that a user rotates wall


144


to actuate the dispenser


120


.




Dispenser


120


includes a curved wall


150


that defines the base of accumulation chamber


171


. Wall


150


follows the general contour of diaphragm


171


, and is in contact with the diaphragm at the beginning of the accumulation cycle. This ensures that substantially all aerosol content stored in the radial section


174


escapes during the spray cycle, thereby preventing liquid aerosol content from pooling in the radial section. During the accumulation cycle, the diaphragm becomes axially displaced from wall


150


to define the radially extending portion


72


of the accumulation chamber, as described above.




Dispenser


120


includes a stem


155


that extends axially between conduit


142


and outlet end


146


. Stem


155


is radially displaced on one side from the axially inner portion of wall


154


so as to define an intake channel


156


that extends between conduit


142


and axial section


172


of chamber


171


. Stem


155


is radially displaced on its other side from the entire radial inner surface of wall


154


so as to define an outlet channel that extends between the axially extending section


172


and the outlet end


164


. The openings of channels


156


and


163


into the axial section


172


are axially displaced from one another by the amount of axial travel by the diaphragm


170


between the accumulation and spray cycles.




During the accumulation cycle, hub


177


is radially aligned with channel


163


to form a seal which prevents the aerosol content from escaping the accumulation chamber


171


. Accordingly, the aerosol content is only permitted to flow through intake channel


156


along the direction of arrow F into accumulation chamber


171


. Once the pressure within the chamber


171


has biased the diaphragm


170


and retainer


166


axially outwardly, hub


177


falls out of alignment with channel outlet channel


163


and becomes radially aligned with intake channel


156


to provide a blockage thereto. The aerosol content then flows from accumulation chamber


171


along the direction of arrow F, through outtake channel


163


, and out the outlet end


164


.




The above description has been that of preferred embodiments of the present invention. It will occur to those that practice the art, however, that many modifications may be made without departing from the spirit and scope of the invention. In order to advise the public of the various embodiments that may fall within the scope of the invention, the following claims are made.




Industrial Applicability




The present invention provides automated dispenser assemblies for dispensing aerosol can contents without requiring the use of electric power.



Claims
  • 1. A valve assembly that is suitable to dispense a chemical from an aerosol container, the valve assembly being of the type that can automatically iterate between an accumulation phase where the chemical is received from the container, and a spray phase where the received chemical is automatically dispensed at intervals, the valve assembly comprising:a housing mountable on an aerosol container; a movable diaphragm associated with the housing which is linked to a sloped track, the diaphragm being biased towards a first configuration; an accumulation chamber inside the housing for providing variable pressure against the diaphragm; a first passageway in the housing suitable for linking an interior portion of the aerosol container with the accumulation chamber; a second passageway in the housing suitable for linking the accumulation chamber with an outlet of the valve assembly; a valve stem positioned in the housing which the sloped track can ride along; and a pawl rotatably positionable on the sloped track to ride on at least a portion of the sloped track; whereby when the diaphragm is in the first configuration the valve assembly can prevent spray of the chemical out of the valve assembly and permit chemical to flow from the aerosol container into the accumulation chamber via the first passageway; and whereby when the pressure of chemical inside the accumulation chamber exceeds a specified threshold the diaphragm can move from the first configuration to a second configuration wherein spray is permitted to exit the valve assembly.
  • 2. The valve assembly as recited in claim 1, wherein a portion of the diaphragm at least partially blocks off the first passageway when the diaphragm is in the second configuration.
  • 3. The valve assembly as recited in claim 1, wherein a portion of the sloped track at least partially blocks off the second passageway when the diaphragm is in the first configuration.
  • 4. The valve assembly as recited in claim 1, wherein the pawl is linked to a rotor, the rotor having an upper surface at least partially coated with a putty.
  • 5. The valve assembly as recited in claim 1, wherein the sloped track is helically sloped, the pawl can ride thereon to resist movement of the diaphragm from the first configuration to the second configuration, and pressure supplied by the diaphragm towards the pawl can cause the pawl to rotate thereby permitting movement of the diaphragm towards the second configuration.
  • 6. The valve assembly as recited in claim 5, wherein a toe of the pawl can flare radially outwardly off of the track as the diaphragm approaches the second configuration.
  • 7. The valve assembly as recited in claim 1, wherein the diaphragm has a radially outward section, a radially inward section, and an orifice there between.
  • 8. The valve assembly as recited in claim 1, wherein the accumulation chamber has a base that is sloped so as to direct liquid chemical that may collect in the accumulation chamber towards the first passageway.
  • 9. The valve assembly as recited in claim 1, further comprising a spring disposed in the housing operable to resist axial movement of the diaphragm from the first to the second configuration.
  • 10. The valve assembly as recited in claim 1, further comprising a porous barrier disposed in the housing between the aerosol container and the first passageway to regulate the flow of chemical passing there through.
  • 11. A method of automatically delivering a chemical from an aerosol container to an ambient environment at predetermined intervals, the method comprising the steps of:(a) providing a valve assembly suitable for use to dispense a chemical from the aerosol container, the valve assembly being of the type that can automatically iterate without the use of electrical power between an accumulation phase where the chemical is received from the container, and a spray phase where the received chemical is automatically dispensed at intervals, the valve assembly comprising: (i) a housing mountable on an aerosol container; (ii) a movable diaphragm associated with the housing which is linked to a sloped track, the diaphragm being biased towards a first configuration; (iii) an accumulation chamber inside the housing for providing variable pressure against the diaphragm; (iv) a first passageway in the housing suitable for linking an interior portion of the aerosol container with the accumulation chamber; (v) a second passageway in the housing suitable for linking the accumulation chamber with an outlet of the valve assembly; (vi) a valve stem positioned in the housing which the sloped track can ride along; and (vii) a pawl rotatably positioned on the sloped track to ride on at least a portion of the sloped track; whereby when the diaphragm is in the first configuration the valve assembly can prevent spray of the chemical from the valve assembly; and whereby when the pressure of chemical inside the accumulation chamber exceeds a specified threshold, the diaphragm can move from the first configuration to a second configuration where chemical is permitted to spray from the valve assembly; (b) mounting the valve assembly to such an aerosol container; and (c) actuating the valve assembly.
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Number Name Date Kind
3419189 Iketani Dec 1968 A
3477613 Mangel Nov 1969 A
3658209 Freeman et al. Apr 1972 A
4077542 Petterson Mar 1978 A
4396152 Abplanalp Aug 1983 A
5018963 Diederich May 1991 A
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Number Date Country
826608 Mar 1998 EP