Subject of the present invention, is an internal combustion engine comprising one or more cylinders, inside each of which a piston slides in variable strokes, which realizes the strokes of intake, compression, combustion and exhaust with a 360 rotation of two crank shafts.
The present invention is in the field of engine destined to automotive applications as well as the engine destined to fixed installation such as generators.
Several systems have been used for mechanisms for variable-stroke pistons for internal combustion engines.
One of these mechanisms is illustrated in U.S. Pat. No. 5,927,236A, it essentially uses concentric gear wheels to obtain the variable stroke in the different strokes. The mechanism, however, has the disadvantage of not being modifiable once the toothed wheels have been realized and also it is difficult to assemble.
The present invention has the main purpose of obtaining a mechanism for an internal combustion engine with variable stroke of the piston with rods whose length can be modified either in the design phase and in the phase of set up of the engine, allowing small variations in the stroke .
The main purpose of the present invention is to provide an internal combustion combustion engine comprising one or more cylinders, inside each of which a piston and two crankshafts slide, which are provided with cranks integral with two gear wheels that have equal diameter being fixed on the engine crankcase and are free to rotate, characterised in that each piston is connected to the first crank of the first crankshaft integral with the first gear wheel through a first connecting rod, a rod, and a second connecting rod, an end of the rod is connected to one end of an arm, the latter being free to rotate at the end around a pin fixed on the engine crankcase, the two gear wheels meshing each other, the second crank of the second crankshaft is connected to the arm by means of a third connecting rod.
Another characteristic is given by the fact that the two crankshafts provided with counterweights integral with the two gear wheels, the first connecting rod, the rod, the second connecting rod, the arm, and the third connecting rod are connected to each other through pins which allow the rotation.
Another characteristic is given by the fact that the first connecting rod is connected to one end of the rod, the second connecting rod is connected to an intermediate point of the rod, the arm is connected to the other end of the rod.
Another characteristic is the fact that the first connecting rod, the second connecting rod and the arm are connected to the rod by means of pins which allow the rotation.
Another characteristic is the fact that the first connecting rod and the second connecting rod are connected to the same end of the rod.
Another characteristic is the fact that the first connecting rod and the second connecting rod are connected to the same end of the rod by means of a pin which allows rotation.
Another characteristic is the fact that the third connecting rod is mounted at one end to the crank of the crankshaft and to an intermediate point of the arm at the other end.
Another characteristic is the fact that the third connecting rod at the two ends is connected to the crankshaft and to the arm by means of pins that allow the rotation.
Another main objective is to provide a method to build an internal combustion engine characterized in that the coordinates of the end of the rod connected to the first connecting rod are a function of the following elements: the coordinates of the rotation center of the crank of the crankshafts, the coordinates of the rotation center of the arm, the diameter of the toothed wheels, corresponding to the distance between the rotation centers of the cranks, distance between the rotation center of crankshaft and the rotation center of the arm, distance between the rotation center of crankshaft and the rotation center of the arm, crank radius of the crankshafts, angle formed by the line joining the rotation center of the arm and the center of the pin and the line joining the rotation center of the arm and the center of the pin, angle that the crank shaft forms with the line joining the rotation centers of the shafts, the angle that crank shaft forms with the line joining the centers of rotation of the shafts, the distance on the arm, the distance on the arm, the distance of the connecting rod, the distance of the connecting rod , the distance of the rod.
The appropriate changes in the dimensions of the elements: coordinates of rotation center of the crank of the crankshafts, coordinates of the rotation center of the arm, the diameter of the toothed wheels, corresponding to the distance of the rotation centers of the cranks, distance between the rotation center of crankshafts and the rotation center of the arm, crank radius of the crankshafts, angle formed by the line joining the center of rotation of the arm and the center of the pin and the line joining the rotation center of the arm and the center of the pin, angle that each crank shaft forms with the line joining the centers of rotation of the shafts, the distance on the arms , the distance of the connecting rods, the distance of the rod, allow to design the position of the two top dead centers and bottom dead centers in the combustion cycle, adapting them to the characteristics requested.
Through this method it is possible to manufacture engines with a variable stroke by modifying the geometry of the elements that form the engine of the present invention. Another characteristic is the fact that the following elements: the coordinates of the rotation points of the crankshafts, the coordinates of the two arms that rotate around the pin, the radii of the cranks of the crankshafts, the lengths of the first and the second connecting rod, the length of the rod, the initial angles of the cranks of the first and the second crankshafts with the abscissa axis as reference, the angle between the line joining the centres of the pins and the line joining the centres of the pins, the length of the line joining the centres of the pins and the line joining the centres of the pins belonging to the arm, can be modified in such a way that the line joining the top dead points is not perpendicular to the axis of the cylinder (11) within which the piston (12) slides, realising a volume of the combustion chamber that is different from that of the exhaust chamber.
Other features and advantages of the invention will become clear from the description, below, of embodiments given by way of non-limiting example in
The
With reference to
In the active phase, combustion phase, see
In the discharge phase, see
From the dead center P1 the shafts still rotating initiate the intake phase, see
In the compression phase with the shafts still rotating the arm (24) changes direction of rotation, when the points E, G, H, I will be again aligned
With reference to
With the rotation of the point C around A, the crank CA with angular speed equal and opposite to the speed of the crank BD, will make describe a periodic dosed curve to point H, which will be internal to the circle with center E and radius (EG+GH), tangent to it at two points P1 and P3. The line passing through the midpoint of the segment joining points P1 and P3, and the point E determines the axis of the cylinder that will allow the piston connected with the connecting rod (10) to the H point, when it will be coincident with P1 and P3 to reach the top dead center in both cases. Applying a reference system
When the distance HI is different from zero the curve is no longer that one described by the point H, but from the point I.
With reference to
If you fix: coordinates of A (x1, y1); coordinates of B (x2, y2); coordinates of E(x3, y3); AC=m1; BD=m2; angle (GEF)=a4; angle (ACB)=a2; angle (ABD)=3; EF=br1; EG=br2; CF=bi1; DH=bi2; GH=as.
You will get:
xa(x)=x3−br2*cos(a4−atan(abs(y1−y3+m1*sin(a2+x))/abs(x1−x3+m1*cos(a2+x)))−acos(((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2−bi1̂2+br1̂2)/(2*br1*((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2)̂2)̂(1/2))))+as*cos(acos(((x2−x3+br2*cos(a4−atan(abs(y1−y3+m1*sin(a2+x))/abs(x1−x3+m1*cos(a2+x)))−acos(((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2−bi1̂2+br1̂2)/(2*br1*((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2)̂(1/2))))+m2*cos(a3−x))̂2+(y2−y3+br2*sin(a4−atan(abs(y1−y3+m1*sin(a2+x))/abs(x1−x3+m1*cos(a2+x)))−acos(((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2−bi1̂2+br1̂2)/(2*br1*((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2)̂(1/2))))+m2*sin(a3−x))̂2+aŝ2−bi2̂2)/(2*as*((x2−x3+br2*cos(a4−atan(abs(y1−y3+m1*sin(a2+x))/abs(x1−x3+m1*cos(a2+x)))−acos(((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2−bi1̂2+br1̂2)/(2*br1*((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2)̂(1/2))))+m2*cos(a3−x))̂2+(y2−y3+br2*sin(a4−atan(abs(y1−y3+m1*sin(a2+x))/abs(x1−x3+m1*cos(a2+x)))−acos(((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2−bi1̂2+br1̂2)/(2*br1*((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2)̂(1/2))))+m2*sin(a3−x))̂2)̂(1/2)))+atan((y2−y3+br2*sin(a4−atan(abs(y1−y3+m1*sin(a2+x))/abs(x1−x3+m1*cos(a2+x)))−acos(((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2−bi1̂2+br1̂2)/(2*br1*((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2)̂(1/2))))+m2*sin(a3−x))/(x2−x3+br2*cos(a4−atan(abs(y1−y3+m1*sin(a2+x))/abs(x1−x3+m1*cos(a2+x)))−acos(((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2−bi1̂2+br1̂2)/(2*br1*((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2)̂(1/2))))+m2*cos(a3−x)))); and ya(x)=y3−br2*sin(a4−atan(abs(y1−y3+m1*sin(a2+x))/abs(x1−x3+m1*cos(a2+x)))−acos(((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2−bi1̂2+br1̂2)/(2*br1*((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2)̂(1/2))))+as*sin(acos(((x2−x3+br2*cos(a4−atan(abs(y1−y3+m1*sin(a2+x))/abs(x1−x3+m1*cos(a2+x)))−acos(((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2−bi1̂2+br1̂2)/(2*br1*((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2)̂(1/2))))+m2*cos(a3−x))̂2+(y2−y3+br2*sin(a4−atan(abs(y1−y3+m1*sin(a2+x))/abs(x1−x3+m1*cos(a2+x)))−acos(((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2−bi1̂2+br1̂2)/(2*br1*((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2)̂(1/2))))+m2*sin(a3−x))̂2+aŝ2−bi2̂2)/(2*as*((x2−x3+br2*cos(a4−atan(abs(y1−y3+m1*sin(a2+x))/abs(x1−x3+m1*cos(a2+x)))−acos(((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2−bi1̂2+br1̂2)/(2*br1*((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2)̂(1/2))))+m2*cos(a3−x))̂2+(y2−y3+br2*sin(a4−atan(abs(y1−y3+m1*sin(a2+x))/abs(x1−x3+m1*cos(a2+x)))−acos(((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2−bi1̂2+br1̂2)/(2*br1*((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2)̂(1/2))))+m2*sin(a3−x))̂2)̂(1/2)))+atan((y2−y3+br2*sin(a4−atan(abs(y1−y3+m1*sin(a2+x))/abs(x1−x3+m1*cos(a2+x)))−acos(((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2−bi1̂2+br1̂2)/(2*br1*((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2)̂(1/2))))+m2*sin(a3−x))/(x2−x3+br2*cos(a4−atan(abs(y1−y3+m1*sin(a2+x))/abs(x1−x3+m1*cos(a2+x)))−acos(((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2−bi1̂2+br1̂2)/(2*br1*((x1−x3+m1*cos(a2+x))̂2+(y1−y3+m1*sin(a2+x))̂2)̂(1/2))))+m2*cos(a3−x))));
Once the equations are set, it is possible to determine the curve described by point H, also solving equation built imposing distance (HE)2 (x) equals (EG+GH)2 you will get a quadratic equation in x: xa (x)2+ya (x)2̂2−(br2+as)2=0 whose roots will allow the calculation of the coordinates of the top dead centers P1 and P3. Obtained these coordinates, it will be possible to execute a translation of the reference axis with the origin coinciding with the midpoint of the segment P1-P3, the abscissa axis passing through P1 and P3, and the ordinate axis oriented toward E coincident with the axis of the cylinder; in this new reference system the reference curve will bebe tangent with the abscissa axis at the points P1 and P3, and will be located throughout in the half-plane of the positive ordinate, will have two concavity downward and two upward which will also be coincident , with this orientation it will be possible to determine the points of maximum that will allow to calculate P2 and P4. Calculated the four dead centers P1, P2, P3, P4 determined the diameter of the piston, it will be possible to determine the volume of intake air, the volume of expansion and calculate in each phase the speed and acceleration of the piston and the power that can be developed. An internal combustion engine performs the traditional four-stroke phases: intake, compression, combustion and exhaust in two revolutions of the crankshaft, the engine subject of the present invention performs the stroke-phases intake, compression, combustion and exhaust in a tour of two shafts engines; the volume aspirated by a traditional engine is equal to the expansion volume; in the engine of the present invention the intake volume can be a fraction of the designed expansion volume. The expansion volume of the aspiration allow greater recovery of energy from the exploded gas that can be expelled at lower temperatures, with considerable environmental advantages. The engine of the present invention, at the same rpm of the shaft of a traditional motor that aspires the same volume of gas, perform a double number of cycles, and assuming that the expansion volume is designed greater than that of intake, it can be said that the energy obtained for each cycle is greater than twice that one of a traditional engine. The engine of the invention compared to a cycle of a traditional engine has the advantage of recovering energy for greater expansion of the gases exploded and to allow the execution of a double number of useful cycles.
Friction certainly risen to the largest number of moving parts, are very low percentage compared to the energy recovered, whereas for the same useful energy engine object of the present invention can have a number of revolutions per minute less than half of those executed by a traditional engine.
The invention, allows to overcome difficulties that could not be won with systems currently on the market, and is not limited to the representation given from the figures, but can receive improvements and modifications by the man of the art without departing however from the framework of the patent.
Number | Date | Country | Kind |
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CS2014A000028 | Sep 2014 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2015/071803 | 9/22/2015 | WO | 00 |