The disclosures of Japanese Patent Application No. 2004-380654, filed Dec. 28, 2004, including the specification, claims and drawings, are incorporated herein by reference in its entirety.
Disclosed herein is an internal combustion engine constructed to be operated according to an improved starting method, particularly without cranking; that is, starting without rotating the crankshaft.
A starting method and apparatus for an internal combustion engine are disclosed, for example, in Laid-open Japanese Patent Application No. H2-271073. Using this apparatus, a cylinder is identified in which the corresponding piston stops after reaching top dead center and before the exhaust stroke takes place. By injecting fuel into the cylinder so identified, and igniting the fuel, the direct-injection internal combustion engine starts without using an additional cranking means (simply referred to hereinafter as a “starter”) such as a cell motor or a recoil starter.
The present internal combustion engine is intended to prevent failure of ignition so as to achieve reliable starting without the use of a starter (i.e., without cranking).
The present internal combustion engine comprises a fuel injector for injecting fuel into a combustion chamber to produce an air-fuel mixture in the combustion chamber, an ignition plug for igniting the air-fuel mixture to effect combustion in the combustion chamber, and a controller for controlling combustion to provide torque for starting the engine after the engine has been stopped, wherein the controller adjusts a time interval between the fuel injection and the ignition based on an amount of air in the combustion chamber.
These and other features and advantages of the present engine and method will be apparent from the following description, taken in conjunction with the accompanying drawings, in which:
As shown in
Disposed in the cylinder head 3 are a fuel injection valve 10 for directly injecting fuel into the combustion chamber 2 and an ignition plug 11 for spark-igniting an air-fuel mixture in the combustion chamber 2, both facing into the combustion chamber 2.
The inlet port 6 is connected with an inlet manifold 12, the inlet manifold 12 being, in turn, connected with an inlet duct 14 upstream thereof, and an inlet collector 13 being interposed therebetween. The inlet duct 14 is provided with an air cleaner 15 for removing dust and so forth from intake air, an airflow meter 16 for detecting the quantity of intake air, and a throttle valve 17 controlling the quantity of intake air, disposed in that order from upstream of the air inlet. A bypass passage 18 extending from the inlet duct 14 upstream of the throttle valve 17 of the inlet duct 14, bypasses the throttle valve 17, and is connected to the inlet collector 13. An idle control valve 19 is disposed in the bypass passage 18 for controlling the quantity of bypassed air.
A first blow-by passage 20 upstream of the throttle valve 17 interconnects the inlet duct 14 and a crankcase in the cylinder block 4 to each other, and a second blow-by passage 21 interconnects a rocker chamber in the head cover of the cylinder head 3 and the inlet collector 13. By means of these blow-by passages 20 and 21, blow-by gas generated in the engine 1 is ventilated by intake air introduced by the inlet duct 14 to the inlet collector 13. Disposed in the second blow-by passage 21 is a pressure control valve (PCV) 22 for controlling the pressure of the blow-by gas and a blow-by control valve 23 controlling the flow rate of the blow-by gas.
The engine 1 is provided with a cranking means or support device such as a starter motor 24 arranged at the lower part thereof, for initiating rotation of the crankshaft.
Transmitted to a control unit or controller (C/U) 30 are signals from a variety of sensors, such as a throttle-valve opening sensor 31 detecting the throttle valve opening (TVO), a crank angle sensor 32, a cam angle sensor 33, a water (coolant) temperature sensor 34, a vehicle speed sensor 35, a gear position sensor 36 detecting the gear position of a transmission, and a brake sensor 37 detecting operation (ON/OFF) of a brake.
On the basis of the detection signals it receives, the C/U 30 controls the variable valve mechanism, the fuel injection valve 10, the ignition plug 11, the throttle valve 17, the idle control valve 19, the blow-by control valve 23, the starter motor 24, and so forth.
The C/U 30 is capable of determining the number Ne of revolutions of the engine on the basis of the detection signal from the crank angle sensor 32 and can also identifying a cylinder on a specified stroke on the basis of the detection signals of the crank angle sensor 32 and the cam angle sensor 33, in addition to determining a stop position of the piston 5. In concrete terms, the stop position of the piston is detected as explained below.
A crank pulley has protrusions (or depressions) disposed every 30 degrees (not shown) and two piston position sensors 38 are arranged in a phase shift of 15 degrees on the periphery thereof (as shown in the figure, the crank angle sensor 32 may be used as either of the piston sensors). The piston position sensors 38 generate ON or OFF signals when protrusions (or depressions) pass therethrough. Then, by sequentially managing rise and fall of the ON or OFF signals of the two piston position sensors 38, a counting operation is conducted. When the order of the ON or OFF signals from the two piston position sensors 38 is reversed (see
When predetermined idle-stop conditions are satisfied (for example, when the gear of the transmission is set in the D-range, the brake is in an activated or ON condition, and vehicle speed is zero), the C/U 30 executes idle-stop for automatically shutting down the engine 1. When predetermined idle-stop releasing conditions are satisfied during idle-stop (for example, when the brake is in a deactivated or OFF condition after the idle-stop conditions are satisfied and a driving-off operation is performed by the driver), idle-stop control for releasing the idle-stop and automatically restarting the engine 1 is conducted.
By injecting fuel into a cylinder on an expansion stroke and igniting it, the engine 1 according to the present embodiment restarts without use of a starter (i.e., without cranking). In order to obtain torque (combustion pressure) sufficient to enable starting as shown in
At step S1, it is determined whether idle-stop conditions are satisfied. If idle-stop conditions are satisfied, the process moves to step S2. If the conditions are not satisfied, the process ends. As described above, while the idle-stop conditions in the present embodiment are satisfied (1) when the gear is set in the D-range, (2) when the car speed is zero (or nearly zero), and (3) when the brake is activated (is ON), the conditions not being limited to these.
At step S2, an instruction to shut down the engine is generated, whereupon the supply of fuel to the respective cylinders is suspended and the engine is shut down.
At step S3, engine shutdown is confirmed, and the process moves to step S4.
At step S4, a cylinder in an expansion stroke and the stop position of its piston (crank stop angle) are detected.
At step S5, the counting operation of a stop timer is started. A count value TC1 of the count timer corresponds to the time elapsed from shutdown of the engine (i.e., from the beginning of the stopping of the engine).
At step S6, it is determined whether idle-stop releasing conditions (in other words, restart conditions) are satisfied. If idle-stop releasing conditions are satisfied, the process moves to step S8, and if not satisfied, the shutdown condition of the engine is maintained without any change. As described above, while the idle-stop releasing conditions are satisfied in the present embodiment, (1) when the brake is OFF, and (2) a driving-off operation (depressing the accelerator for example) is carried out by a driver, the conditions are not limited to these.
At step S7, it is determined whether the count value TC1 of the count timer is equal to or smaller than a predetermined value Tst. If TC1≦Tst; that is, if the elapsed time from shutdown of the engine is within a predetermined range, the process moves to step S8. If TC1>Tst; that is, if the elapsed time from shutdown of the engine exceeds the predetermined range, the process moves to step S19, while presuming that the cylinder pressure has fallen below a predetermined value. Meanwhile, the predetermined value Tst may be constant or set so as to vary, in response, for example, to an operating condition of the engine before the idle-stop conditions were satisfied. Thus, at step S19, initiation of combustion is effected by rotating (cranking) the crankshaft by driving the starter motor 24 and, at the same time, by injecting a predetermined quantity of fuel and performing ignition. In other words, if the time elapsed from shutdown has exceeded the predetermined value, restarting is carried out in the conventional manner.
At step S8, on the basis of the stop position of the piston detected at step S4, there are established a basic fuel injection quantity f0 and a basic value (a basic ignition delay time) t0 of a time period (time interval) from fuel injection to ignition of a cylinder on an expansion stroke, according to curves such as those shown in
At step S9, on the basis of the count value TC1 of the count timer (i.e., the elapsed time from shutdown of the engine), a first correction coefficient Kf1 for correcting the basic fuel injection quantity f0 is computed as in the chart shown in
At step S10, a water or coolant temperature (corresponding to engine temperature) is detected by the water temperature sensor 34, and, on the basis of the detected water temperature, a second correction coefficient Kf2 for correcting the basic fuel injection quantity f0 is computed, as represented in the chart shown in
At step S11, fuel injection quantity F is established by multiplying the basic fuel injection quantity f0 by the first correction coefficient Kf1 and the second correction coefficient Kf2, (F=f0×Kf1×Kf2).
At step S12, on the basis of the count value TC1 of the stop timer (the elapsed time from shutdown of the engine) a first correction coefficient Kt1 for correcting the basic ignition delay time t0 is computed as represented in the chart shown in
At step S13, on the basis of the water temperature (i.e., the engine temperature), a second correction coefficient Kt2 for correcting the basic ignition delay time t0 is computed as represented in the chart shown in
At step S14, an ignition delay time Twait is established by multiplying the basic ignition delay time t0 by the first correction coefficient Kt1 and the second correction coefficient Kt2, (Twait=t0×Kt1×Kt2). In the normal temperature condition under the combustion chamber volume at an ideal piston stop position, 150 msec can be adopted as the ignition delay time Twait when the elapsed time corresponds to the condition in which the cylinder pressure is 200 Kpa. In the same condition, 100 msec can be adopted as the ignition delay time Twait when the elapsed time corresponds to the condition in which the cylinder pressure is 100 Kpa. The tardiness until start of the engine can be made a minimum by making the delay time a minimum requirement.
At step S15, a fuel injection command to inject the established fuel injection quantity F is issued to the fuel injection valve 10 of a cylinder on an expansion stroke. Also, an injection timer begins counting. A count value TC2 of the injection timer corresponds to the time elapsed from (completion of) fuel injection.
At step S16, it is determined whether the elapsed time from fuel injection has reached the ignition delay time Twait (that is, TC2≧Twait is satisfied). If TC2≧Twait is satisfied, the process moves to step S17, and an ignition command is issued to the ignition plug 11 of the cylinder on the expansion stroke to effect ignition.
At step S18, the count values of the stop timer and the injection timer are cleared.
According to the first embodiment, at the time of restart after idle-stop, a time-lapse change in the cylinder pressure during shutdown of the engine is estimated on the basis of elapsed time after shutdown, and control parameters; i.e., fuel injection quantity and ignition delay time are corrected on the basis of the estimated time-lapse change in the cylinder pressure, thereby achieving the most appropriate condition of combustion-chamber air-fuel mixture ratio at the time of ignition for restarting. The control unit 30 adjusts a time interval between the fuel injection and the ignition based on an amount of air in the combustion chamber. Accordingly, reliable ignition can be achieved and starting without cranking can be improved.
Also, when it is determined that the elapsed time from shutdown of the engine has exceeded the predetermined time and the cylinder pressure falls below the predetermined value, starting is performed by an assisting means such as a starter motor (combustion starting is assisted, see explanation of step S19 above), whereby reliable starting can be achieved even when the torque necessary for starting can no longer be obtained from combustion-starting alone, due to reduction in the cylinder pressure below a predetermined value.
The second embodiment differs from the first embodiment in that a cylinder pressure sensor (not shown) is provided, and fuel injection quantity and ignition delay time are corrected on the basis of the cylinder pressure so detected and the stop position of the piston 5 is corrected to a position appropriate for combustion starting.
Steps S21 through S24 are the same as steps S1 through S4 shown in
At step S26, cylinder pressure (combustion chamber pressure) Pc is detected by a cylinder pressure sensor.
At step S27, it is determined whether the detected cylinder pressure Pc is equal to or higher than a predetermined value Ps (Pc≧Ps). If Pc≧Ps, the process moves to step S28. On the other hand, if Pc<Ps, the process moves to step S28 via steps S39 and S40.
At step S39, it is determined whether the piston stop position detected in step S24 coincides with a predetermined position (within a predetermined range). Meanwhile, the predetermined position (range) is established to obtain torque sufficient for starting by fuel injection and ignition and is presumed as, for example, about ATDC 60 degrees with respect to a six-cylinder engine (about ATDC 90 degrees with respect to a four-cylinder engine). If the piston stop position coincides with the predetermined position, the process moves to step S41, and if not, the process moves to step S40.
At step S40, the piston stop position is corrected to the predetermined position. While this correction can be performed with, for example, the starter motor 24, the correction is not limited to this and may be performed in any suitable manner. The process moves to step S28 after correcting the piston stop position.
Steps S28 through S38 are the same as steps S8 through S18 shown in
In the same fashion as in the first embodiment, at the time of restart after idle-stop, a time-lapse change in the cylinder pressure during shutdown of the engine is estimated on the basis of an elapsed time after shutdown, and control parameters; i.e., fuel injection quantity and ignition time (ignition delay time), are corrected on the basis of the estimated time-lapse change in the cylinder pressure, thereby achieving the most appropriate condition of combustion-chamber mixture ratio at the time of ignition for restart. With this, reliable ignition can be achieved and starting without cranking can be improved.
In particular, when the cylinder pressure falls below the predetermined value, the piston stop position (i.e., the combustion chamber volume) is corrected to an appropriate position, and, at the same time, the control parameters; i.e., the fuel injection quantity and the ignition time (the ignition delay time) for combustion starting are corrected on the basis of the detected cylinder pressure, thereby providing the torque necessary for starting and reliably effecting starting without cranking.
While, in the first and second embodiments, both the fuel ignition quantity and the ignition-delay time are corrected with respect to a direct-injection internal combustion engine, the present engine is not so limited. For example, a typical internal combustion engine may be so operated that fuel will remain in a cylinder or that only either one of the fuel ignition quantity and the ignition-delay time need be corrected.
Also, while the basic fuel injection quantity f0 is established and corrected, it may be arranged to correct the air quantity Q in the combustion chamber and to establish the fuel injection quantity required for achieving a target air-fuel ratio based on the corrected air quantity.
Also, while the first and second embodiments are intended for restart in the idle-stop control, they can be applied to starting in general at any time by modifying the foregoing flowcharts as follows. Briefly, in step S1 (or step S21), it is first determined whether an ignition switch is turned off, and if turned off, the process moves to step S2 (or step S22). Then, in step S6 (or step S25), it is determined whether the ignition switch is turned on, and if so, the process moves to step S7 (or step S26). With this modification, starting without cranking is reliably achieved at any time.
In addition, control in the first and second embodiments can be partially exchanged between embodiments. For example, steps S5 and S7 (determination based on the elapsed time from shutdown of the engine) in the first embodiment may be replaced with step S26 (determination based on the detected cylinder pressure) in the second embodiment, or steps S39 and S40 (correction of the piston stop position) in the second embodiment may be added before step S19 (crank starting) in the first embodiment. Thus, even when cylinder pressure is relatively low, quick and reliable starting can be achieved.
While the present engine and method have been described in connection with certain specific embodiments thereof, this is by way of illustration and not of limitation, and the appended claims should be construed as broadly as the prior art will permit.
Number | Date | Country | Kind |
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2004-380654 | Dec 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2005/054414 | 12/28/2005 | WO | 00 | 3/28/2007 |