The present invention relates generally to an internal combustion engine cam follower arrangement.
Many internal combustion engines, such as those operating on the four-stroke principle, are provided with at least one intake valve and at least one exhaust valve. The intake and exhaust valves are disposed in intake and exhaust passages respectively. They are actuated to open and close the passages in order to control the flow of air and fuel into a combustion chamber of the engine and the flow of exhaust gases out of the combustion chamber. Various mechanisms exist to actuate the movement of the valves.
One such mechanism includes a camshaft, at least one cam, a cam follower, and a spring. The camshaft is disposed for rotation in the cylinder head assembly of the engine. The least one cam is disposed on the camshaft for rotation therewith. The cam follower has an end abutting an end of a valve. Rotation of the camshaft causes the cam to engage the cam follower such that the cam follower rotates and moves the valve to an open position where the passage associated with the valve fluidly communicates with the combustion chamber. The spring biases the valve back to a closed position, thus preventing fluid communication between the passage and the combustion chamber.
The valves sometimes need to be replaced or cleaned. However, in the mechanism described above, since cam follower abut the ends of the valves, access to the valves can be difficult.
Also, in order to prevent premature wear of the cam and/or the cam follower due to friction between these two parts, lubricant needs to be supplied between the two parts. However, it can be difficult to provide the elements necessary to supply the lubricant since the space in the cylinder head assembly is generally limited.
Therefore, there is a need for an internal combustion engine having a camshaft, a cam, and a cam follower providing access to the valves.
There is also a need for a internal combustion engine where lubricant is supplied between the cam and the cam follower.
It is an object of the present invention to ameliorate at least some of the inconveniences of the prior art.
It is also an object of the present invention to provide an internal combustion engine having a cylinder head assembly where a spacer is provided between two cam followers.
It is yet another object of the present invention to provide an internal combustion engine cylinder head assembly having a spacer provided between two cam followers.
It is also an object of the present invention to provide a method of accessing a valve in a cylinder head assembly of an internal combustion engine comprising removing a spacer from between two cam followers and slide one of the two cam followers towards the other to access the corresponding valve.
It is yet another object of the present invention to provide an internal combustion engine having a cylinder head assembly having an oil supply line supplying lubricant to a cam follower along its length.
It is also an object of the present invention to provide an internal combustion engine cylinder head assembly having an oil supply line supplying lubricant to a cam follower along its length.
In one aspect, the invention provides an internal combustion engine having a crankcase, a crankshaft disposed in the crankcase, and a cylinder block connected to the crankcase. The cylinder block has at least one cylinder. At least one piston is disposed in the at least one cylinder. The at least one piston is operatively connected to the crankshaft. A cylinder head assembly is connected to the cylinder block. A combustion chamber is defined by the at least one cylinder between the piston and the cylinder head assembly. A first camshaft support is disposed in the cylinder head assembly. A second camshaft support is disposed in the cylinder head assembly. A first passage fluidly communicates with the combustion chamber. The first passage is disposed at least in part in the cylinder head assembly. A second passage is adjacent to the first passage and fluidly communicates with the combustion chamber. The second passage is disposed at least in part in the cylinder head assembly. A first valve for selectively communicating the first passage with the combustion chamber is disposed between the first and second camshaft supports. A second valve for selectively communicating the second passage with the combustion chamber is disposed between the first and second camshaft supports. A camshaft extends generally horizontally in the cylinder head assembly. The camshaft has a first portion journaled in the first camshaft support and a second portion journaled in the second camshaft support. A first cam is disposed on the camshaft for rotation therewith. A second cam is disposed on the camshaft for rotation therewith. A cam follower shaft is disposed in the cylinder head assembly generally parallel to the camshaft. A first cam follower has a first end journaled on the cam follower shaft and a second end abutting an end of the first valve. Rotation of the camshaft causes the first cam to engage the first cam follower such that the first cam follower rotates about the cam follower shaft and moves the first valve to an open position where the first passage fluidly communicates with the combustion chamber. A first spring biases the first valve to a closed position preventing fluid communication between the first passage and the combustion chamber. A second cam follower has a first end journaled on the cam follower shaft and a second end abutting an end of the second valve. Rotation of the camshaft causes the second cam to engage the second cam follower such that the second cam follower rotates about the cam follower shaft and moves the second valve to an open position where the second passage fluidly communicates with the combustion chamber. A second spring biases the second valve to a closed position preventing fluid communication between the second passage and the combustion chamber. A spacer is disposed at least partially around the cam follower shaft. The spacer is disposed between the first and second cam followers such that the first cam follower is disposed between the spacer and the first camshaft support and the second cam follower is disposed between the spacer and the second camshaft support.
In an additional aspect, the first cam follower abuts the first camshaft support and the spacer, and the second cam follower abuts the second camshaft support and the spacer.
In a further aspect, the spacer has a length substantially equal to a distance between the first and second cam followers along the cam follower shaft.
In an additional aspect, the spacer has a slot along its length.
In a further aspect, the spacer is made of plastic.
In an additional aspect, the spacer has a tab extending therefrom.
In a further aspect, a spark plug holder is disposed in the cylinder head assembly. A structure extends from the first camshaft support to the second camshaft support between the spark plug holder and the cam follower shaft. The tab is disposed between the spark plug holder and the structure to prevent rotation of the spacer about the cam follower shaft.
In an additional aspect, the structure is an oil supply line.
In a further aspect, the engine has a notch in the cylinder head assembly. The tab is disposed in the notch to prevent rotation of the spacer about the cam follower shaft.
In another aspect, the invention provides an internal combustion engine cylinder head assembly having a cylinder head body, a first camshaft support disposed in the cylinder head body, a second camshaft support disposed in the cylinder head body, a first passage disposed in the cylinder head body, a second passage disposed in the cylinder head body adjacent to the first passage, a first valve for selectively opening and closing the first passage, and a second valve for selectively opening and closing the second passage. The first valve is disposed between the first and second camshaft supports. The second valve is disposed between the first and second camshaft supports. A camshaft extends generally horizontally in the cylinder head body. The camshaft has a first portion journaled in the first camshaft support and a second portion journaled in the second camshaft support. A first cam is disposed on the camshaft for rotation therewith. A second cam is disposed on the camshaft for rotation therewith. A cam follower shaft is disposed in the cylinder head body generally parallel to the camshaft. A first cam follower has a first end journaled on the cam follower shaft and a second end abutting an end of the first valve. Rotation of the camshaft causes the first cam to engage the first cam follower such that the first cam follower rotates about the cam follower shaft and moves the first valve to a position where the first passage is opened. A first spring biases the first valve to a position where the first passage is closed. A second cam follower has a first end journaled on the cam follower shaft and a second end abutting an end of the second valve. Rotation of the camshaft causes the second cam to engage the second cam follower such that the second cam follower rotates about the cam follower shaft and moves the second valve to a position where the second passage is closed. A second spring for biases the second valve to a position where the second passage is closed. A spacer is disposed at least partially around the cam follower shaft. The spacer is disposed between the first and second cam followers such that the first cam follower is disposed between the spacer and the first camshaft support and the second cam follower is disposed between the spacer and the second camshaft support.
In an additional aspect, the first cam follower abuts the first camshaft support and the spacer, and the second cam follower abuts the second camshaft support and the spacer.
In a further aspect, the spacer has a length substantially equal to a distance between the first and second cam followers along the cam follower shaft.
In an additional aspect, the spacer has a slot along its length.
In a further aspect, the spacer is made of plastic.
In an additional aspect, the spacer has a tab extending therefrom.
In a further aspect, a spark plug holder is disposed in the cylinder head body. A structure extends from the first camshaft support to the second camshaft support between the spark plug holder and the cam follower shaft. The tab is disposed between the spark plug holder and the structure to prevent rotation of the spacer about the cam follower shaft.
In an additional aspect, the structure is an oil supply line.
In yet another aspect, the invention provides a method of accessing at least one of a first valve and a second valve disposed in a cylinder head assembly of an internal combustion engine. The cylinder head assembly has a camshaft, a first cam disposed on the first camshaft for rotation therewith, a second cam disposed on the first camshaft for rotation therewith, a cam follower shaft disposed generally parallel to the camshaft, a first cam follower having a first end journaled on the cam follower shaft and a second end abutting an end of the first valve, a second cam follower having a first end journaled on the cam follower shaft and a second end abutting an end of the second valve, and a spacer disposed at least partially around the cam follower shaft. The spacer is disposed between the first and second cam followers such that the first cam follower is disposed between the spacer and the first camshaft support and the second cam follower is disposed between the spacer and the second camshaft support. The method comprises: removing the spacer from the cam follower shaft, and sliding at least one of the first and second cam followers on the cam follower shaft towards the other of the first and second cam followers such that the second end of the one of the first and second cam followers is spaced apart from the end of the corresponding first and second valve.
In a further aspect, the one of the first and second cam followers is the first cam follower. The method further comprises sliding the second cam follower on the cam follower shaft towards the first cam follower such that the second end of the second cam followers is spaced apart from the end of the second valve.
In an additional aspect, removing the spacer from the cam follower shaft includes unclipping the spacer from the cam follower shaft.
In another aspect, the invention provides an internal combustion engine having a crankcase, a crankshaft disposed in the crankcase, and a cylinder block connected to the crankcase. The cylinder block has at least one cylinder. At least one piston is disposed in the at least one cylinder. The at least one piston is operatively connected to the crankshaft. A cylinder head assembly is connected to the cylinder block. A combustion chamber is defined by the at least one cylinder between the piston and the cylinder head assembly. A first camshaft support is disposed in the cylinder head assembly. A second camshaft support is disposed in the cylinder head assembly. At least one passage fluidly communicates with the combustion chamber. The at least one passage is disposed at least in part in the cylinder head assembly. At least one valve for selectively communicating the at least one passage with the combustion chamber is disposed between the first and second camshaft supports. A first camshaft extends generally horizontally in the cylinder head assembly. The first camshaft has a first portion journaled in the first camshaft support and a second portion journaled in the second camshaft support. A first cam is disposed on the first camshaft for rotation therewith. A first cam follower shaft is disposed in the cylinder head assembly generally parallel to the first camshaft. A first cam follower has a first end journaled on the first cam follower shaft and a second end abutting an end of the at least one valve. Rotation of the first camshaft causes the first cam to engage an upper surface of the first cam follower such that the first cam follower rotates about the first cam follower shaft and moves the at least one valve to an open position where the at least one passage fluidly communicates with the combustion chamber. A first spring biases the at least one valve to a closed position preventing fluid communication between the at least one passage and the combustion chamber. A first oil supply line extends from the first camshaft support to the second camshaft support generally parallel to the first cam follower shaft. The first oil supply line has an opening therein generally aligned with the first cam follower to supply lubricant to the upper surface of the first cam follower. The lubricant is supplied to the upper surface of the first cam follower in a direction generally perpendicular to the first cam follower shaft.
In a further aspect, the lubricant supplied to the upper surface of the first cam follower flows from the first end of the first cam follower to the second end of the first cam follower.
In an additional aspect, the lubricant supplied to the upper surface of the first cam follower flows from the second end of the first cam follower to the first end of the first cam follower.
In a further aspect, the at least one passage is at least one intake passage, and the at least one valve is at least one intake valve. At least one exhaust passage fluidly communicates with the combustion chamber. The at least one exhaust passage is disposed at least in part in the cylinder head assembly. At least one exhaust valve for selectively communicating the at least one exhaust passage with the combustion chamber is disposed between the first and second camshaft supports. A second camshaft extends generally horizontally in the cylinder head assembly. The second camshaft has a first portion journaled in the first camshaft support and a second portion journaled in the second camshaft support. A second cam is disposed on the second camshaft for rotation therewith. A second cam follower shaft is disposed in the cylinder head assembly generally parallel to the second camshaft. A second cam follower has a first end journaled on the second cam follower shaft and a second end abutting an end of the at least one exhaust valve. Rotation of the second camshaft causes the second cam to engage an upper surface of the second cam follower such that the second cam follower rotates about the second cam follower shaft and moves the at least one exhaust valve to an open position where the at least one exhaust passage fluidly communicates with the combustion chamber. A second spring biases the at least one exhaust valve to a closed position preventing fluid communication between the at least one exhaust passage and the combustion chamber. A second oil supply line extends from the first camshaft support to the second camshaft support generally parallel to the second cam follower shaft. The second oil supply line has an opening therein generally aligned with the second cam follower to supply lubricant to the upper surface of the second cam follower. The lubricant is supplied to the upper surface of the second cam follower in a direction generally perpendicular to the second cam follower shaft.
In an additional aspect, the first oil supply line is connected to the second oil supply line.
In a further aspect, a spark plug holder is disposed in the cylinder head assembly between the first and second camshaft supports and between the first and second oil supply lines.
In an additional aspect, the lubricant supplied to the upper surface of the first cam follower flows from the first end of the first cam follower to the second end of the first cam follower, and the lubricant supplied to the upper surface of the second cam follower flows from the second end of the second cam follower to the first end of the second cam follower.
In a further, the first oil supply line is disposed a first distance above the first cam follower shaft and the second oil supply line is disposed a second distance above the second cam follower shaft. The first distance is greater than the second distance.
In yet another aspect, the invention provides an internal combustion engine cylinder head assembly having a cylinder head body, a first camshaft support disposed in the cylinder head body, a second camshaft support disposed in the cylinder head body, at least one passage disposed in the cylinder head body, and at least one valve for selectively opening and closing the at least one passage. The at least one valve is disposed between the first and second camshaft supports. A first camshaft extends generally horizontally in the cylinder head body. The first camshaft has a first portion journaled in the first camshaft support and a second portion journaled in the second camshaft support. A first cam is disposed on the first camshaft for rotation therewith. A first cam follower shaft is disposed in the cylinder head body generally parallel to the first camshaft. A first cam follower has a first end journaled on the first cam follower shaft and a second end abutting an end of the at least one valve. Rotation of the first camshaft causes the first cam to engage an upper surface of the first cam follower such that the first cam follower rotates about the first cam follower shaft and moves the at least one valve to a position where the at least one passage is opened. A first spring biases the at least one valve to a position where the at least one passage is closed. A first oil supply line extends from the first camshaft support to the second camshaft support generally parallel to the first cam follower shaft. The first oil supply line has an opening therein generally aligned with the first cam follower to supply lubricant to the upper surface of the first cam follower. The lubricant is supplied to the upper surface of the first cam follower in a direction generally perpendicular to the first cam follower shaft.
In an additional aspect, the lubricant supplied to the upper surface of the first cam follower flows from the first end of the first cam follower to the second end of the first cam follower.
In a further aspect, the lubricant supplied to the upper surface of the first cam follower flows from the second end of the first cam follower to the first end of the first cam follower.
In an additional aspect, the at least one passage is at least one intake passage, and the at least one valve is at least one intake valve. At least one exhaust passage is disposed in the cylinder head body. At least one exhaust valve for selectively opening and closing the at least one exhaust passage is disposed between the first and second camshaft supports. A second camshaft extends generally horizontally in the cylinder head body. The second camshaft has a first portion journaled in the first camshaft support and a second portion journaled in the second camshaft support. A second cam is disposed on the second camshaft for rotation therewith. A second cam follower shaft is disposed in the cylinder head body generally parallel to the second camshaft. A second cam follower has a first end journaled on the second cam follower shaft and a second end abutting an end of the at least one exhaust valve. Rotation of the second camshaft causes the second cam to engage an upper surface of the second cam follower such that the second cam follower rotates about the second cam follower shaft and moves the at least one exhaust valve to a position where the at least one exhaust passage is opened. A second spring biases the at least one exhaust valve to a position where the at least one exhaust passage is closed. A second oil supply line extends from the first camshaft support to the second camshaft support generally parallel to the second cam follower shaft. The second oil supply line has an opening therein generally aligned with the second cam follower to supply lubricant to the upper surface of the second cam follower. The lubricant is supplied to the upper surface of the second cam follower in a direction generally perpendicular to the second cam follower shaft.
In a further aspect, the first oil supply line is connected to the second oil supply line.
In an additional aspect, a spark plug holder is disposed in the cylinder head body between the first and second camshaft supports and between the first and second oil supply lines.
In a further aspect, the lubricant supplied to the upper surface of the first cam follower flows from the first end of the first cam follower to the second end of the first cam follower, and the lubricant supplied to the upper surface of the second cam follower flows from the second end of the second cam follower to the first end of the second cam follower.
In an additional aspect, the first oil supply line is disposed a first distance above the first cam follower shaft and the second oil supply line is disposed a second distance above the second cam follower shaft. The first distance is greater than the second distance.
Embodiments of the present invention each have at least one of the above-mentioned objects, but do not necessarily have all of them. It should be understood that some aspects of the present invention that have resulted from attempting to attain the above-mentioned objects may not satisfy these objects and/or may satisfy other objects not specifically recited herein.
Additional and/or alternative features, aspects, and advantages of the embodiments of the present invention will become apparent from the following description, the accompanying drawings, and the appended claims.
For a better understanding of the present invention, as well as other aspects and further features thereof, reference is made to the following description which is to be used in conjunction with the accompanying drawings, where:
Although the engine of the present invention is being described herein as being usable in a personal watercraft or a snowmobile, it should be understood that it would also be possible to use this engine in other applications, such as, for example, all-terrain vehicles and motorcycles.
Throughout the detailed description and drawings, similar components will be labelled with a reference numeral followed by a letter (for example 106A, 106B). For simplicity, these similar components will be referred to by their reference numeral only when referring to the components in general and the reference numeral and the letter will be used when reference to a specific one of the similar components is being made.
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A fuel rail 42 disposed on the air intake components 12 receives fuel from a fuel tank 44 (
Portions of the cooling system, described in greater detail below, can also be seen in
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As previously mentioned, different exhaust components 14 can be used to accommodate the particular application of the engine 10. As seen if
As previously mentioned, different air intake components 12 can be used to accommodate the particular application of the engine 10. As seen in
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A crankshaft driving gear 118 is disposed adjacent the counterbalance weight 114 which is the furthest away from the output shaft 68. The crankshaft driving gear 118 engages a counterbalance shaft driven gear 120 disposed at a corresponding end of the counterbalance shaft 104. A counterbalance shaft driving gear 122 disposed at the opposite end of the counterbalance shaft 104 engages an output shaft gear 124 disposed on the output shaft 68. Therefore, the crankshaft 50 drives the counterbalance shaft 104 which drives the output shaft 68. The central portion of the counterbalance shaft 104 is designed such that it provides some torsional damping between the crankshaft 50 and the output shaft 68.
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A starter gear 136 is disposed on the crankshaft 50 next to the magneto 32. The starter gear 136 is operatively connected via intermediate gears 138 (
The magneto 32 is disposed at the end of the crankshaft 50 which is the furthest away from the output shaft 68. The magneto 32 produces electrical power while the engine 10 is running to power some engine systems (for example the ignition and fuel injection systems) and vehicle systems (for example lights and display gauges). The magneto 32 is made of two parts: a rotor 140 and a stator 142. The stator 142 has a plurality of permanent magnets which generate a magnetic field. The stator is fixedly attached to the magneto cover 30. The rotor 140 is mounted to the starter gear 136 and therefore turns with the crankshaft 50. The rotor 140 has a plurality of wire coils thereon, which generate electrical current by moving in the magnetic field generated by the stator 142. The rotor 140 and the starter gear 136 together form the flywheel of the engine 10, which means that their combined rotating masses help maintain the angular momentum of the crankshaft 50 between each ignition. The magneto cover 30 is attached to the crankcase 24 and covers the magneto 32, the starter gear 136, intermediate gears 138, the gear 134 and its associated gears, and the sprocket 128.
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The intake passages 46 and the exhaust passages 74 are defined in the valve assembly portion 176. For each cylinder 20, the intake passage 46 consists of a single conduit, which fluidly communicates with its corresponding swing pipe 84, which then separates into two conduits which fluidly communicate with the combustion chamber of the cylinder 20. An intake valve 182 is disposed in each of the conduits of the intake passages 46 which fluidly communicate with the combustion chambers. Therefore, there are six intake valves 182 (two per cylinder 20). Each intake valve 182 defines an intake valve axis 184 which is generally normal to the first camshaft axis 133. Each intake valve 182 is used to selectively open and close its corresponding conduit of the intake passages 46. A spring 186 is disposed at an upper end of each intake valve 182 for biasing the intake valve 182 towards a position where it closes its corresponding conduit.
Similarly, for each cylinder 20, the exhaust passage 74 consists of a single conduit, which fluidly communicates with the exhaust manifold 70, which then separates into two conduits which fluidly communicate with the combustion chamber of the cylinder 20. An exhaust valve 188 is disposed in each of the conduits of the exhaust passages 74 which fluidly communicate with the combustion chambers. Therefore, there are six exhaust valves 188 (two per cylinder 20). Each exhaust valve 182 defines an exhaust valve axis 190 which is generally normal to the second camshaft axis 157. Each exhaust valve 188 is used to selectively open and close its corresponding conduit of the exhaust passages 74. A spring 192 is disposed at an upper end of each exhaust valve 188 for biasing the exhaust valve 188 towards a position where it closes its corresponding conduit.
Also located in the valve assembly portion 176 are the spark plugs 28. One spark plug 28 is provided for each cylinder 20. A tip of each spark plug 28 extends in its corresponding combustion chamber such that a spark created by the spark plug 28 can ignite the fuel/air mixture present in the combustion chamber. As seen in
The cam assembly portion 178 contains the first and second camshafts 132, 156 which are journaled in four camshaft supports 198, as seen in
The cam assembly portion 178 also contains a first cam follower shaft 208 and a second cam follower shaft 210, which respectively define a first cam follower shaft axis 212 and a second cam follower shaft axis 214, as seen in
During operation of the engine 10, the rotation of the first camshaft 132 causes the cams 202 to engage the cam followers 218 such that the cam followers 218 rotate about the first cam follower shaft 208 and move the intake valves 182 to an open position where the intake passages 46 fluidly communicate with the combustion chambers. With the continued rotation of the first camshaft 132, the cams 202 no longer press down on the cam followers 218 and the springs 186 move the intake valves 182 back to a closed position preventing fluid communication between the intake passages 46 and the combustion chambers. Similarly, the rotation of the second camshaft 156 causes the cams 204 to engage the cam followers 220 such that the cam followers 220 rotate about the second cam follower shaft 210 and move the exhaust valves 188 to an open position where the exhaust passages 74 fluidly communicate with the combustion chambers. With the continued rotation of the second camshaft 156, the cams 204 no longer press down on the cam followers 220 and the springs 192 move the exhaust valves 188 back to a closed position preventing fluid communication between the exhaust passages 74 and the combustion chambers.
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Also disposed in the cam assembly portion 178 are oil supply lines 230. The oil supply lines 230 are disposed to either sides of the spark plug holder 194. Each oil supply line 230 extends from one camshaft support 198 to the following camshaft support 198. Each oil supply line 230 fluidly communicates with and is supported by openings 232 in the camshaft support 198. Also, each pair of oil supply lines 230 disposed between two camshaft supports 198 has two connecting members 234 which connects one oil supply line 230 to the other. The connecting members 234 are disposed to either sides of the spark plug holders 194. Details regarding the lubrication of the cylinder head assembly are provided further below.
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Using the spacers 236 facilitates access to the intake and exhaust valves 182, 188 for maintenance or replacement. To access the intake valves 182 of a particular cylinder 20 for example, the spacer 236 is first removed from between the two cam followers 218 by unclipping it from the cam follower shaft 208. The two cam followers 218 are then slid towards each other on the cam follower shaft 208 such that they no longer abut against the ends of the intake valves 182, thus providing access to the intake valves 182. The same method would be used to access the exhaust valves 188.
The components of the cam assembly portion 178 described above are covered by a cam assembly cover 246 which is fastened to the valve assembly portion 176 by bolts 248. A seal 250 (
It is contemplated that the cylinder head assembly 26 described above could be modified to be used on other types of engines. As seen in
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The second cooling jacket 254 is disposed completely on the intake side of the longitudinal axis 258. The second cooling jacket 254 forms three arcs 262 which are disposed about the intake side portions of the three cylinders 20. The coolant outlet 268 from the cylinder block 22 is disposed on the intake side of the cylinder block 22 near the end of the engine 10 where the magneto 32 is located and is formed with the second cooling jacket 254, as seen in
The cylinder head cooling jacket 256 surrounds the areas where the intake and exhaust valves 182, 188 are disposed in the valve assembly portion 176 of the cylinder head assembly 26. The cylinder head cooling jacket 256 fluidly communicates with the first cooling jacket 252 via passages 270 (
The engine cooling system also includes other components which were previously mentioned. These are the oil cooler 58, the coolant pump 59, the thermostat 48, and the heat exchanger 56.
The oil cooler 58 removes at least a portion of the heat that has been accumulated inside the oil from a previous passage through the lubrication system, thus maintaining the lubricating properties of the oil. The oil cooler 58 is preferably a plate-type cooler.
The coolant pump 59 pumps the coolant through the engine cooling system. As previously mentioned, the impeller 152 of the coolant pump 59 is driven by the counterbalance shaft 104. The thermostat 48 controls the flow path of the coolant in the engine cooling system based on the temperature of the coolant as described further below. In a preferred embodiment, the thermostat 48 makes all of the coolant flowing to the thermostat 48 pass by one path or another. However, it is contemplated that the thermostat 48 could separate the coolant flowing to the thermostat 48 such that some coolant passes by one path while some coolant passes by another path. The thermostat 48 has a first thermostat inlet 276, a second thermostat inlet 278, a first thermostat outlet 280, and a second thermostat outlet 282 (
The heat exchanger 56 removes at least a portion of the heat that has been accumulated inside the coolant from a previous passage through the engine cooling system. Many types of heat exchangers 56 are contemplated depending on the type of application of the engine 10, such as intercoolers or radiators. In the personal watercraft 16, the heat exchanger 56 is a plate, such as the ride plate, having at least one side in contact with the water in which the personal watercraft 16 is floating and the coolant is made to run through the plate. In the snowmobile 18, the heat exchanger 56 is a plate located under the tunnel in a position where it will receive snow flung by the snowmobile track while it is moving and the coolant is made to run through the plate. It is contemplated that for marine application, the heat exchanger 56 could be omitted by pumping the water from the body of water in which the marine vehicle is located, using the water as the coolant in the cooling system, and returning the water to the body of water after it has been through the cooling system. Such a system is known as an open-loop cooling system.
It is contemplated that the engine cooling system could also include a coolant reservoir 274 to fill the engine cooling system with coolant and to account for variations in the level of coolant in the engine cooling system. It should be understood that the position of the coolant reservoir 274 shown in
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It is contemplated that the coolant intake and exhaust pipes 52, 54 could be integrally formed with the cylinder block 22 during the casting of the cylinder block 22.
As previously mentioned, the engine 10 has three oil pumps. They are the oil suction pump 144, the oil suction pump 146, and the oil pressure pump 148. The oil pumps 144, 146, and 148 are preferably of the type known as internal gear pumps. An internal gear pump is a type of positive-displacement pump which uses an external spur gear disposed inside an internal spur gear, with the external spur gear acting as the drive gear. As can be seen in
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From the oil pressure pump 148, the oil flows to the oil cooler 58. As mentioned above, it is contemplated that it may not be necessary to include the oil cooler 58. The oil then flows through the oil filter 36. The oil filter 36 filters out debris and impurities from the oil. An oil filter bypass valve 302 may be provided. The oil filter bypass valve 302 would open if oil pressure builds up at the inlet of the oil filter 36, such as if the oil filter 36 becomes clogged, thus permitting oil to continue to flow inside the lubrication system. It is contemplated that the oil filter bypass valve 302 could be integrated with the oil filter 36.
From the oil filter 36, the oil flows to the main oil gallery 304, and from there it gets separated into two main paths 306, 308. The oil flowing through the first main path 306 first lubricates the chain tensioner 170. From the chain tensioner 170, some of the oil flows down the timing chain case 174, lubricating the timing chain 130 in the process, and the remainder of the oil flows to the cylinder head assembly 26.
The lubrication of the cylinder head assembly 26 will be described in detail further below, but basically the oil flowing inside the cylinder head assembly 26 from the first main path 306 lubricates the plain bearings 310 of the first camshaft 132 and the plain bearings 312 of the second camshaft 156. It is contemplated that other types of bearings could be used. Some of the oil flowing inside the cylinder head assembly 26 is also sprayed on the cam followers 218, 220. As seen in
A portion of the oil flowing through the second main path 308 is used to lubricate the plain bearings 106A, 106B of the crankshaft 50. The plain bearing 106C of the crankshaft 50 is lubricated by oil flowing from the plain bearing 106B to the plain bearing 106C via an oil passage 322 (
Another portion of the oil flowing through the second main path 308 is sprayed inside the crankcase 24 so as to spray the bottom of the pistons 98. By doing this, the oil both cools the pistons 60 and lubricates the piston pins (not shown). The oil then falls down to the bottom of the crankcase 24 and then to the oil chamber 326.
Yet another portion of the oil flowing through the second main path 308 flows to the counterbalance shaft chamber 324 where the counterbalance shaft 104 is located. That oil is used to lubricate the plain bearings 108A of the counterbalance shaft 104. The oil then flows from each plain bearing 108A to a corresponding plain bearing 108B via passages 327 (
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The oil which flows inside the magneto cover 30 from various sources as described, flows through oil sieve 335 and above is pumped back to the oil tank 60 by the oil suction pump 146.
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As seen in
As seen in
A portion of the oil present in the crankcase 24 and the oil chamber 326 of the engine 10 is in the form of droplets suspended in the air. During the operation of the engine 10, some of the gases present in the combustion chamber pass through a gap between the pistons 98 and the walls of the cylinders 20 and enter the crankcase 24 and oil chamber 326. These gases are known as blow-by gases. In the crankcase 24 and oil chamber 326, the blow-by gases mix with the oil droplets. The mixture of blow-by gases and oil droplets present in the crankcase 24 and oil chamber 326 are pumped along with the oil by the suction pump 144 back to oil tank 60. Once there, the mixture moves up the timing chain case 174 to the cylinder head assembly 26. Once in the cylinder head assembly 26, the blow-by gas separator 163, which is actuated by the first camshaft 132, acts as a centrifuge which causes the oil droplets to separate from the mixture and to fall down the timing chain case 174 to the bottom of the magneto cover 30 where they are returned to the oil tank 60 by the oil suction pump 146. The remaining blow-by gases enter a suction tube 334 (
The engine 10 also has a ventilation hose 338, schematically illustrated in
The engine lubrication and blow-by systems are provided with features to prevent the oil from flowing to the air intake components 12 via the blow-by hose 336 in case the vehicle in which the engine 10 is installed (and therefore the engine 10) were to tip over and to permit the engine 10 to continue to operate when tilted. As shown in
When the engine 10 is right side up and level as shown in
When the engine 10 is tilted as in
When the engine 10 is upside down as shown in
The engine 10 is provided with various components which form part of the engine's electrical system. Some of these have been described above, such as the magneto 32, the starter motor 40, and the spark plugs 28, but others which are not specifically illustrated in the enclosed figures will now be described. An electronic control (ECU) controls the actuation and/or operation of the various electrically operated components of the engine 10, such as the spark plugs 28 and the fuel injectors 45. An electronic box contains multiple fuses and relays to insure proper current distribution to the components of the electrical system. A plurality of sensors are disposed around the engine 10 to provide information to the ECU. An RPM sensor is provided near the starter gear 136 to send signals to the ECU upon sensing teeth disposed on a periphery of the starter gear 136. The ECU can then determined the engine speed based on the frequency of the signals from the RPM sensor. A throttle position sensor senses the position of the throttle valve of the throttle body 82. An air temperature and pressure sensor is provided in the air intake manifold 90. At least one oxygen sensor is provided on the exhaust manifold 70 to provide signals indicative of the air/fuel mixture, to help the ECU determine whether the mixture is too lean or too rich. Based on the signals from the RPM sensor, throttle position sensor, air temperature and pressure sensors, and oxygen sensor, the ECU sends control signals to the spark plugs 28 and fuel injectors 45 to control the operation of the engine 10. An oil level sensor is provided in the oil tank 60 to provide a signal to the ECU indicative of a low oil condition, which will cause the ECU to send a signal to display a low oil warning on a control panel of the vehicle in which the engine 10 is being used.
The ECU also receives signals from other sources disposed on the vehicle in which the engine 10 is being used. For example, the ECU receives an ignition signal when a vehicle user desires to start then engine 10. Upon receipt of the ignition signal, the ECU sends a signal to activate the starter motor 40. A vehicle speed sensor could also be provided to inform the ECU of the speed of the vehicle.
Modifications and improvements to the above-described embodiments of the present invention may become apparent to those skilled in the art. The foregoing description is intended to be exemplary rather than limiting. The scope of the present invention is therefore intended to be limited solely by the scope of the appended claims.
The present application claims priority to U.S. Provisional Patent Application No. 60/948,283 filed on Jul. 6, 2007, the entirety of which is incorporated herein by reference.
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Number | Date | Country | |
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20090007868 A1 | Jan 2009 | US |
Number | Date | Country | |
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60948283 | Jul 2007 | US |