The present invention relates to an internal combustion engine control device and an internal combustion engine control method for operating various actuators of an internal combustion engine.
Normally, an internal combustion engine mounted on a vehicle operates according to operation amounts of various actuators adapted under specific environmental conditions such as temperature, humidity, and atmospheric pressure. For example, at the time of traveling on an actual road, there is a case where the vehicle travels under a condition deviated from an environmental condition assumed at the time of adaptation or a state (operating condition) of the internal combustion engine. This environmental condition is detected using various sensors, and the operation amount is corrected according to the detected condition.
In addition, at the time of traveling on the actual road, not only the environmental condition is different from the adaptation condition, and the state of the internal combustion engine itself (e.g., a wall surface temperature of the combustion chamber, a cooling water temperature, and a component) may also change and deviate from the state assumed at the time of adaptation. For this reason, in order to improve various performances (fuel consumption performance and exhaust performance) of the automobile at the time of traveling on the actual road, it is important to grasp the state of the internal combustion engine in operation by estimating and detecting the state of the internal combustion engine and to operate the actuator according to the grasped state of the internal combustion engine.
As a state related to the performance of the internal combustion engine, there is a temperature (wall surface temperature) of a wall of a combustion chamber of the internal combustion engine. Here, the wall surface temperature is a temperature of a wall constituting the combustion chamber, and examples of the wall include, for example, a head part of the combustion chamber, a liner portion of the combustion chamber, and a piston.
The wall surface temperature is a physical quantity related to the operation amount of the actuator that affects the fuel consumption performance and the exhaust performance. For example, under a condition where the wall surface temperature is high, the heating of the gas near the wall surface proceeds, so that abnormal combustion (knocking) is likely to occur. Therefore, it is required to devise an operation of the actuator to suppress deterioration of combustion efficiency. On the other hand, under a condition where the wall surface temperature is low, the fuel attached to the wall surface tends to remain as liquid, which may lead to generation of unburned hydrocarbon and soot, leading to the possibility of the exhaust performance deteriorating.
For example, PTL 1 discloses a technique of estimating a piston surface temperature and controlling an actuator provided in an internal combustion engine. PTL 1 proposes a method of controlling a piston temperature by actuating an oil jet that blows oil to a back surface of a piston when a piston surface temperature is greater than or equal to a predetermined threshold temperature based on a 90% distillation temperature of the fuel.
PTL 1: JP 2013-64374 A
In the technique described in PTL 1, when the piston surface temperature is less than a predetermined threshold temperature based on the 90% distillation temperature of the fuel, the oil jet is stopped to promote an increase in the piston temperature, suppress the fuel attached to the piston surface from remaining, and suppress the discharge amount of particulate matter. On the other hand, since the 90% distillation temperature of the fuel is defined as 180° C. or lower in the JIS standard, it is considered that the piston surface temperature is usually in a state of at least 100° C. or higher during the operation. From this, by defining a predetermined temperature threshold based on the 90% distillation temperature and defining the actuation and stop of the oil jet, it is assumed that the oil jet continues to be stopped for a long period of time from the start.
Stopping the oil jet will reduces the amount of energy flowing from the piston to the oil. As a result, the temperature rise of the engine oil becomes slow, and there is a possibility that the improvement margin of the fuel consumption is not taken. In other words, since the viscosity of the engine oil increases as the temperature of the engine oil decreases, there is a possibility that the fuel consumption is impaired by the friction between the liner portion of the combustion chamber and the piston.
In view of the above circumstances, there has been a demand for a method of controlling energy transmitted to a piston or engine oil to improve exhaust performance and fuel consumption performance of an internal combustion engine.
In order to solve the above problem, an internal combustion engine control device according to one aspect of the present invention includes a correlation index estimation unit configured to estimate a piston temperature correlation index correlated with a temperature of a piston based on an operating condition parameter and an oil jet parameter for injecting oil to a back surface of the piston; and a hydraulic pressure setting unit configured to set a hydraulic pressure of an oil jet based on the piston temperature correlation index and an evaporation parameter of fuel attached to the piston, wherein when the piston temperature correlation index is less than a first predetermined value determined based on a temperature corresponding to a fuel evaporable condition as the evaporation parameter, the hydraulic pressure setting unit sets the hydraulic pressure of the oil jet to a hydraulic pressure at which oil jet injection can be stopped.
According to at least one aspect of the present invention, the oil jet injection amount is appropriately operated by operating the hydraulic pressure of the oil jet in view of the operating condition affecting the wall surface temperature of the piston and the piston temperature. As a result, since the amount of energy flowing to the piston and the engine oil can be operated, improvement in exhaust performance and fuel consumption performance of the internal combustion engine can be realized. Problems, configurations, and effects other than those described above will be clarified by the following description of embodiment.
Hereinafter, examples of modes for carrying out the present invention will be described with reference to the accompanying drawings. In the present specification and the accompanying drawings, components having substantially the same function or configuration are denoted by the same reference numerals, and redundant description will be omitted.
First, a configuration example of an internal combustion engine will be described.
The internal combustion engine 100 is a four-cycle engine that repeats four strokes of a suction stroke, a compression stroke, combustion (expansion) a stroke, and an exhaust stroke. Furthermore, the internal combustion engine 100 is, for example, a multi-cylinder engine including four cylinders (cylinders). Note that the number of cylinders included in the internal combustion engine 100 is not limited to four, and may include six or eight or more cylinders. The number of cycles of the internal combustion engine 100 is not limited to 4 cycles.
As illustrated in
The air flow sensor 1 measures an intake air amount and an intake air temperature. The electronically controlled throttle valve 2 is driven so as to be openable and closable by a drive motor (not illustrated). Then, the opening degree of the electronically controlled throttle valve 2 is adjusted based on the driver's accelerator operation. Thus, the amount of air taken in is adjusted, and the pressure of the intake pipe 6 is adjusted. The intake pressure sensor 3 measures the pressure of the intake pipe 6.
The compressor 4a compresses intake air to be supercharged in the supercharger. The rotating force is transmitted to the compressor 4a by a turbine 4b to be described later. The intercooler 7 is disposed on the upstream side of the cylinder 14 and cools intake air.
In the internal combustion engine 100, a fuel injection device 13 that injects fuel into the cylinder of the cylinder 14, and an ignition device including an ignition coil 16 and an ignition plug 17 that supply ignition energy are provided for each cylinder 14. The ignition coil 16 generates a high voltage under the control of an internal combustion engine control device 20 and applies the high voltage to the ignition plug 17. As a result, sparks are generated in the ignition plug 17. Then, an air-fuel mixture in the cylinder burns and explodes by the spark generated in the ignition plug 17. For example, an engine control unit (ECU) can be used as the internal combustion engine control device 20.
A voltage sensor (not illustrated) is attached to the ignition coil 16. The voltage sensor measures a primary-side voltage or a secondary-side voltage of the ignition coil 16. Then, the voltage information measured by the voltage sensor is sent to the internal combustion engine control device 20.
The cylinder head of the cylinder 14 is provided with a variable valve 5a and a variable valve 5b. The variable valve 5a adjusts the air-fuel mixture flowing into the cylinder of the cylinder 14, and the variable valve 5b adjusts the exhaust gas discharged from the cylinder. The intake air amount and the internal EGR (Exhaust Gas Recirculation) amount of all the cylinders 14 are adjusted by adjusting the variable valves 5a and 5b.
Furthermore, a piston is slidably disposed in the cylinder of the cylinder 14. The piston compresses an air-fuel mixture of fuel and gas flowing into the cylinder of the cylinder 14. Then, the piston reciprocates in the cylinder of the cylinder 14 by the combustion pressure generated in the cylinder. In addition, a crank angle sensor 19 for detecting the position of the piston is attached to the internal combustion engine 100. The crank angle information (rotation information) measured by the crank angle sensor 19 is sent to the internal combustion engine control device 20.
The fuel injection device 13 is controlled by an internal combustion engine control device 20 (ECU) to inject fuel into the cylinder of the cylinder 14. As a result, an air-fuel mixture mixed with fuel of air is generated in the cylinder of the cylinder 14. A high-pressure fuel pump (not illustrated) is connected to the fuel injection device 13. Fuel whose pressure is increased by the high-pressure fuel pump is supplied to the fuel injection device 13. Furthermore, a fuel pressure sensor for measuring the fuel injection pressure is provided in the fuel pipe connecting the fuel injection device 13 and the high-pressure fuel pump.
The cylinder 14 is provided with a temperature sensor 18. The temperature sensor 18 measures the temperature of the cooling water around the cylinder 14. As a cooling water device, there is a water pump (not illustrated), and the flow rate of the cooling water around the cylinder 14 is adjusted by the water pump. As the water pump, a water pump that is driven using the output of the internal combustion engine, a motorized water pump (electric water pump), or the like is applied. Although not illustrated, as a device for adjusting the cooling water, in addition to the water pump, a thermostat for controlling the cooling water flowing into the cylinder, and a valve for switching a flowing direction of the cooling water to each component such as a heat exchanger and a cylinder provided in the internal combustion engine may be provided.
Furthermore, each cylinder 14 of the internal combustion engine 100 is provided with an oil jet system 101 (piston cooling device). The oil jet system 101 is connected to a variable displacement type oil pump 54 (see
A valve 102 is provided in an oil flow path of the oil jet system 101. The valve 102 is provided between an oil main gallery 110 and an oil jet nozzle outlet. In this example, the valve 102 is disposed between the oil pump 54 and the oil jet nozzle outlet.
Furthermore, an exhaust pipe 15 is connected to an exhaust port of the cylinder 14. The exhaust pipe 15 is provided with a turbine 4b, an electronically controlled wastegate valve 11, a three-way catalyst 10, and an air-fuel ratio sensor 9. The turbine 4b is rotated by the exhaust gas passing through the exhaust pipe 15, and transmits the rotating force to the compressor 4a. In addition, the electronically controlled wastegate valve 11 connected to connect the upstream side and the downstream side of the turbine 4b adjusts the exhaust flow rate flowing to the turbine 4b.
The three-way catalyst 10 is disposed on the downstream side of the turbine 4b. The three-way catalyst 10 purifies harmful substances contained in the exhaust gas by an oxidation/reduction reaction. The air-fuel ratio sensor 9 is disposed on the upstream side of the three-way catalyst 10. Then, the air-fuel ratio sensor 9 detects the air-fuel ratio of the exhaust gas passing through the exhaust pipe 15.
Furthermore, signals detected by the respective sensors such as the air flow sensor 1, the intake pressure sensor 3, and the voltage sensor are sent to the internal combustion engine control device 20. In addition, a signal detected by an accelerator opening degree sensor 12 that detects the depression amount of the accelerator pedal, that is, the accelerator opening degree is also sent to the internal combustion engine control device 20.
The internal combustion engine control device 20 calculates the required torque based on the output signal of the accelerator opening degree sensor 12. That is, the accelerator opening degree sensor 12 is used as a required torque detection sensor that detects a required torque to the internal combustion engine 100. In addition, the internal combustion engine control device 20 calculates the rotational speed of the internal combustion engine 100 based on the output signal of the crank angle sensor 19. Then, the internal combustion engine control device 20 optimally calculates main operation amounts of the internal combustion engine 100 such as an air flow rate (intake flow rate), a fuel injection amount, an ignition timing, a throttle opening degree, and a fuel pressure based on an operation state of the internal combustion engine 100 obtained from output signals of various sensors.
The fuel injection amount calculated by the internal combustion engine control device 20 is converted into a valve opening pulse signal and output to the fuel injection device 13. In addition, the ignition timing calculated by the internal combustion engine control device 20 is output to the ignition plug 17 as an ignition signal. Furthermore, the throttle opening degree calculated by the internal combustion engine control device 20 is output to the electronically controlled throttle valve 2 as a throttle drive signal.
In the internal combustion engine 100 configured as described above, fuel is injected from the fuel injection device 13 to the air flowing into the cylinder 14 from the intake pipe 6 through the intake valve (variable valve 5a), and an air-fuel mixture is formed in the cylinder. The air-fuel mixture explodes by a spark generated from the ignition plug 17 at a predetermined ignition timing, whereby the piston is pushed down by the combustion pressure thereof to become a driving force of the internal combustion engine 100. Furthermore, the exhaust gas after the explosion is sent to the three-way catalyst 10 via the exhaust pipe 15, and the exhaust components are purified in the three-way catalyst 10 and discharged to the outside.
Note that the internal combustion engine 100 may be provided with an EGR pipe (not illustrated) that connects the intake pipe 6 and the exhaust pipe 15. A part of the exhaust gas passing through the exhaust pipe 15 may be returned to the intake pipe 6 by the EGR pipe.
Next, an outline of a configuration of the variable displacement type oil pump 54 used for the internal combustion engine 100 will be described with reference to
A rotor 164 and a cam ring 165 are accommodated and disposed inside the pump housing 161.
The rotor 164 is coupled to the drive shaft 162. The rotor 164 holds a plurality of vanes 163 on the outer peripheral side so as to be freely movable forward and backward in substantially the radial direction.
The cam ring 165 is provided on the outer peripheral side of the rotor 164 so as to be freely eccentrically swingable. The tip of each vane 163 is in sliding contact with the inner peripheral surface of the cam ring 165. A pair of vane rings 150 is slidably disposed on both side surfaces on the inner peripheral portion side of the rotor 164.
On the outer peripheral portion side of the cam ring 165, an operation chamber 167 and an operation chamber 168 are formed so as to be partitioned by seal members 166a and 166b. The cam ring 165 swings about the pivot pin 169 in a direction in which an eccentric amount decreases according to a discharge pressure of oil introduced into the operation chamber 167 and the operation chamber 168. Furthermore, the cam ring 165 has a lever portion 165a integrally formed on the outer periphery thereof. The lever portion 165a is formed so as to protrude in the outer peripheral direction of the cam ring 165. The cam ring 165 swings in a direction in which the eccentric amount increases by the spring force of the coil spring 151 that presses the lever portion 165a in a direction substantially perpendicular to the rotating direction of the crankshaft.
In the initial state, the internal combustion engine control device 20 biases the cam ring 165 in the direction in which the eccentric amount is maximized by the spring force of the coil spring 151 to increase the discharge pressure of the oil pump 54. On the other hand, when the hydraulic pressure in the operation chamber 167 becomes greater than or equal to a predetermined value, the internal combustion engine control device 20 swings the cam ring 165 in a direction in which the eccentric amount decreases against the spring force of the coil spring 170 to reduce the discharge pressure.
Oil (lubricating oil) is supplied from the oil main gallery 110 to the operation chamber 167 of the oil pump 54, and oil is supplied to the operation chamber 168 via an oil control valve 171 including a proportional solenoid valve. Then, the oil discharged from the oil pump 54 is supplied to a hydraulic pressure valve timing control (VTC) mechanism that controls the above-described variable valves 5a and 5b (see
In the oil control valve 171, a first opening 172 and a second opening 173 are formed in a main body. Furthermore, the oil control valve 171 interiorly includes a proportional solenoid 171a and a substantially cylindrical valve body (not illustrated) that moves by receiving thrust generated in the proportional solenoid 171a by excitation. A groove designed in consideration of the positions of the first opening 172 and the second opening 173 is formed on the inner peripheral surface of the substantially cylindrical valve body. The valve body moves in the axial direction (left-right direction in
The oil control valve 171 is duty controlled by a drive signal (pulse width modulation (PWM) signal) from the internal combustion engine control device 20. The proportional solenoid 171a in the oil control valve 171 is excited according to the duty ratio of the drive signal, and the valve body is driven to a target control position.
The oil pump 54 is configured to control the eccentric amount of the vanes 163 in accordance with the hydraulic pressure difference between the operation chamber 167 and the operation chamber 168, thereby operating the hydraulic pressure (hereinafter, also referred to as “discharge hydraulic pressure”) of the discharge oil. The oil pump 54 performs the following control.
The operation of the hydraulic pressure in the operation chamber 168 can be realized by controlling the introduction and discharge of oil into and from the operation chamber 168. That is, the hydraulic pressure in the operation chamber 168 is operated by the duty ratio of the drive signal supplied to the oil control valve 171. The relationship between the duty ratio of the drive signal and the discharge hydraulic pressure is as follows.
As described above, when the duty ratio of the drive signal is large, the operation chamber 168 communicates with the drain (oil pan) via the oil control valve 171. As a result, the discharge oil of the oil pump 54 is in a low-pressure state. On the other hand, when the duty ratio of the drive signal is small, the oil main gallery 110 and the operation chamber 168 communicate with each other via the oil control valve 171 to act hydraulic pressure on the operation chamber 167. As a result, the discharge oil of the oil pump 54 is in a high-pressure state. The pressure of the discharge oil of the oil pump 54 can be adjusted within a range from the maximum to the minimum by operating the duty ratio of the drive signal between 100% and 0%.
Also. A hydraulic sensor 111 is disposed on the oil main gallery 110. The hydraulic sensor 111 measures the pressure of the oil in the oil main gallery 110 and outputs a signal corresponding to the hydraulic pressure. The hydraulic pressure in the oil main gallery 110 is correlated with the pressure (discharge hydraulic pressure) of the oil discharged from the oil pump 54. In the present embodiment, the discharge hydraulic pressure of the oil pump 54 is detected by acquiring the output signal of the hydraulic sensor 111. The output signal of the hydraulic sensor 111 is input to the internal combustion engine control device 20, and is used to feedback control the discharge hydraulic pressure of the oil pump 54 to the target discharge hydraulic pressure. Of course, it goes without saying that the hydraulic pressure obtained from the output signal of the hydraulic sensor 111 can be used for other control. Hereinafter, when simply described as “hydraulic pressure”, it means the discharge hydraulic pressure of the oil pump 54.
The oil supplied and injected to each mechanism and the oil discharged from the oil control valve 171 are recovered in the oil pan, then supplied again to the oil main gallery 110, and supplied and injected to each mechanism described above.
In place of the variable displacement type oil pump 54 described above, an oil pump whose hydraulic pressure increases in proportion to the rotation number may be used. In general, such an oil pump cannot lower the hydraulic pressure under a low temperature condition, and the oil jet stop state cannot be made by the pump alone. Therefore, in order to make the oil jet stop state, it is necessary to provide a solenoid valve for stopping the oil jet. Since the variable displacement type oil pump 54 can perform hydraulic pressure control in the entire temperature range including low temperature, a solenoid valve for switching execution/non-execution of oil jet injection becomes unnecessary.
Next, a configuration example of the internal combustion engine control device 20 to which the present invention is applied will be described with reference to
For example, a signal of the air flow rate from the air flow sensor 1 (see
The input circuit 21 performs signal processing such as noise removal on the input signal and sends the signal to the input/output port 22. The value of the signal input to the input port of the input/output port 22 is temporarily stored in the RAM 23c.
The ROM 23b stores a control program describing contents of various arithmetic process executed by the CPU 23a, a map, a data table, and the like used for each process. The control program, the map, the data table, and the like used for each process may be stored in a non-volatile storage (not illustrated). The RAM 23c is provided with a storage area for storing a value input to the input port of the input/output port 22 and a value representing the operation amount of each actuator calculated according to the control program. In addition, the value representing the operation amount of each actuator stored in the RAM 23c is sent to the output port of the input/output port 22.
The operation amount of the oil pump 54 set in the output port of the input/output port 22 is sent to the oil jet control unit 26. The oil jet control unit 26 generates a control signal based on the operation amount of the oil pump 54, and a drive circuit (not illustrated) supplies a drive signal based on the control signal to the oil pump 54. In this manner, the oil jet control unit 26 controls the pressure (hydraulic pressure) of the oil output from the oil pump 54 that supplies oil to the oil jet system 101 (see
Note that actuators other than these are also used in the internal combustion engine 100, and the internal combustion engine control device 20 includes an ignition control unit, a fuel injection control unit, and the like (not illustrated) that control these actuators, but the description thereof will be omitted here. In the present embodiment, an example in which the internal combustion engine control device 20 includes the oil jet control unit 26 has been described, but the present invention is not limited thereto. For example, the oil jet control unit 26 may be mounted on a control device different from the internal combustion engine control device 20.
Next, an outline of control executed by the internal combustion engine control device 20 will be described with reference to
The piston temperature correlation index estimation unit 41 (an example of a correlation index estimation unit) is a processing block that estimates a piston temperature correlation index correlated with the temperature of the piston based on the operating condition parameters and the oil jet parameters of the internal combustion engine 100. In the example of
For example, the piston temperature correlation index estimation unit 41 may estimate the piston temperature itself as the piston temperature correlation index. For example, the piston temperature change can be sequentially estimated from the balance between the energy input to the piston and the energy released. For example, the following Mathematical Formula 1 may be calculated. The energy assumes thermal energy.
Here, Tpis is an updated value (estimated value) of the piston temperature, and (Tpis, 0) is a current value of the piston temperature. Qinp is the energy (J) transferred from the combustion gas to the piston to the piston, and (Oout, l) is the energy (J) transferred from the piston to the cylinder liner through the piston ring and piston skirt (part in contact with the cylinder inner wall). (Qout, oj) is the energy (J) transferred from the piston to the oil jet, and (Qout, res) is the energy (J) flowing from the piston to the outside through a crankshaft or the like. Furthermore, Mpis is the mass of the piston (kg) and Cpis is the specific heat of the piston (J/kg/K). For example, Qinp, (Qout, l), and (Qout, oj) can be calculated using the following Mathematical Formulas 2, 3, and 5.
Here, (Mdot, f) is a fuel flow rate (kg/s), Qf is a low calorific value (J) of the fuel, ηpis is a proportion (−) of energy transferred to the piston, and Δτ is a calculation period(s). Spl is the contact area (m2) between the piston and the liner portion, Δpl is the thermal conductivity (W/(m·K)) between the piston and the liner portion, and Tc is the cooling water temperature (° C.). Spo is the contact area (m2) between the oil jet and the piston, hpis is the heat transfer coefficient of the oil jet, and Toil is the oil temperature of the oil jet (° C.).
A value of Qfl may be set in advance on the assumption of, for example, gasoline. The Spl may be given by the contact area between the piston ring and the liner portion, and can be easily set based on geometric information such as the thickness of the piston ring and the bore diameter (e.g., thickness of piston ring×bore diameter×circular constant). Spo can be set based on the geometric information of the piston (e.g., bore diameter×bore diameter×circular constant÷4). In addition, ηpis can be given with a map based on the operating condition, the piston temperature, the cooling temperature, and the oil temperature, and this map needs to be determined in advance by experiments or simulations. In addition, hpis is a parameter that depends on the oil jet shape and the oil jet flow rate. From this, hpis can be identified in advance by measurement such as experiment or simulation, and a map can be created. For example, the relationship between the hydraulic pressure and the oil jet flow rate illustrated in
As illustrated in
As described above, the piston temperature correlation index can be calculated.
In addition, it is clear that there is a qualitative tendency that the piston temperature rises as the combustion operation in the internal combustion engine continues and lowers when the combustion operation of the internal combustion engine stops. For this reason, the time during which the combustion operation of the internal combustion engine is continued (combustion operation duration) may be used for the calculation of the piston temperature correlation index. For example, it can be given by the following formula.
Here, tcomb is an updated value(s) of the time during which the combustion operation of the engine is continued, and (tcomb, 0) is a current value(s) of the time during which the combustion operation of the internal combustion engine 100 is continued. Mathematical Formula 7 is a formula representing both a state immediately after the internal combustion engine 100 is stopped and a state in which the internal combustion engine 100 is stopped for a while. In addition, in the case of Mathematical Formula 7, since the value of tcomb (combustion operation duration) becomes negative when the time after the stop of the internal combustion engine is long, tcomb≥0 is set in principle.
Δτstop is a parameter for expressing a decrease in the piston temperature at the time of fuel cut or the time of engine stop as a decrease in the combustion operation duration of the internal combustion engine. That is, “−Δτstop” represents temperature decrease. In the simplest form, Δτstop may be set to the calculation period. In addition, since the decrease in the piston temperature is affected by the time of fuel cut, the time of engine stop, the water temperature, and the oil temperature, Δτstop can be given by a map having the water temperature, the oil temperature, and the engine speed as the axes. The Δτstop becomes larger as the water temperature and the oil temperature become smaller, and Δτstop can be made larger as the engine speed becomes larger. This is because the fact that the amount of energy flowing from the piston to the liner portion increases and the cooling progresses the smaller the water temperature and the oil temperature, and the fact that more heat transfer with the air introduced into the cylinder is performed and the cooling of the piston progresses under the condition of larger engine speed are reflected.
An initial value of the time during which the combustion operation is continued, which is necessary for calculating the time during which the combustion operation of the engine is continued, can be set based on the oil temperature and the water temperature at the time of engine start. For example, a reference value of the cooling water temperature is determined, and the initial value is set to 0 when the cooling water temperature at the start of engine combustion is at the reference value. On the other hand, when the cooling water temperature at the start of engine combustion is greater than or equal to the reference value, the initial value is set to a value larger than 0. On the contrary, when the cooling water temperature at the start of engine combustion is less than the reference value, the initial value is set to a value smaller than 0. With this setting, it is possible to reproduce a state in which there is a difference in time to reach a predetermined temperature due to a difference in initial temperature. Note that an initial value of the time during which the combustion operation is continued is also required to be determined in advance by simulation or an engine operation test.
In the process in which the temperature of the piston rises, the amount of heat transfer to the piston increases the larger the engine output (e.g., engine torque or engine speed), and thus the temperature rise tends to become large. Furthermore, since there exists an energy flowing from the piston to the oil due to oil jet injection, the affect thereof may also be reflected as an index. In the combustion operation duration described above, it is difficult to reflect the operating condition and the oil jet operation state. Therefore, the formula regarding the combustion operation duration illustrated in Mathematical Formula 6 is improved, and an index having a correlation with the piston temperature is defined as the following Mathematical Formula 8. As a result, in Mathematical Formula 6, the operation time of the engine is simply integrated, but in Mathematical Formula 8, the operating condition and the influence of the oil jet can be reflected by weighting the operating condition and the presence or absence of the oil jet when integrating the operation time.
Here, tcomb is an updated value(s) of the index correlated with the piston temperature, (tcomb, 0) is a current value(s) of the index correlated with the piston temperature, and αout is a coefficient for reflecting the influence of the operating condition, and is an index having a positive correlation with the output. For example, the value of gout in the reference output may be set to 1, and αout may be set to a value having a positive correlation with the output. When the output is 0, the coefficient is set to a negative value. As a result, a change in which the piston temperature decreases at the time of engine stop and at the time of fuel cut can also be expressed. For example, when αout in a case where the output is 0 is set to −1, Mathematical Formula 8 is equivalent to Mathematical Formula 7. In addition, αoj is a coefficient for reflecting the influence of the oil jet, and is given as an index having a positive correlation with the oil jet flow rate or the hydraulic pressure. For example, when the oil jet flow rate is 0, αoj may be set to 0, and αoj may be set in a relationship proportional to the oil jet flow rate. Furthermore, when the value of αoj is given based on the hydraulic pressure, αoj may be set to 0 at a hydraulic pressure of less than the valve opening pressure of the valve 102, and αoj may be set in a positive correlation with the hydraulic pressure in a range where the hydraulic pressure is greater than or equal to the valve opening pressure. As a result, it is possible to apply an index that is closer to the behavior of the piston temperature as compared with the combustion operation duration (Mathematical Formula 6 to Mathematical Formula 7) and that can be easily calculated as compared with the piston temperature estimation (Mathematical Formula 1 to Mathematical Formula 5).
The hydraulic pressure setting unit 42 (see
The operation of the hydraulic pressure setting unit 42 of the internal combustion engine control device 20 will be described with reference to
First, in step S501, the hydraulic pressure setting unit 42 determines whether the piston lubricity is reduced, that is, whether the piston lubricity is low. For example, when the engine combustion operation duration calculated by Mathematical Formulas 6 and 7 is smaller than a predetermined value, determination can be made that the piston lubricity is low. If the determination in step S501 is YES, the hydraulic pressure setting unit 42 proceeds to step S502, and if the determination is NO, the hydraulic pressure setting unit proceeds to step S503.
In step S502, the hydraulic pressure setting unit 42 sets the target hydraulic pressure of the oil pump 54 to a hydraulic pressure that allows oil jet injection. The hydraulic pressure at which the oil jet can be injected is determined according to the specifications of the oil jet nozzle and the valve 102 (see
Here, the relationship between the oil temperature and the oil jet injectable pressure will be described with reference to
As illustrated in
With this setting, the hydraulic pressure setting unit 42 can determine a case where the piston lubricity is low, and can set the hydraulic pressure at which the oil jet can be injected. Therefore, by improving the lubricity by supplying the oil by the oil jet under the condition in which the piston lubricity is low, the deterioration of the fuel consumption in the situation of low piston lubricity can be reduced.
As described above, the hydraulic pressure setting unit 42 is configured to set the target value of the hydraulic pressure of the oil jet (the oil jet system 101) to the hydraulic pressure at which the oil jet can be injected, and to set the hydraulic pressure at which each part of the internal combustion engine can be impregnated with the oil.
In addition, the hydraulic pressure setting unit 42 sets a target value of the hydraulic pressure of the oil jet (the oil jet system 101) to the hydraulic pressure at which the oil jet injection can be stopped or the hydraulic pressure at which the oil jet can be injected based on the hydraulic pressure at which the valve 102, which responds to the hydraulic pressure provided between the oil pump 54 and the oil jet nozzle, is opened and closed.
In step S503 of
As described above, when the piston temperature correlation index is less than the first predetermined value determined based on the temperature corresponding to the fuel evaporable condition as the evaporation parameter, the hydraulic pressure setting unit 42 sets the hydraulic pressure of the oil jet (oil jet system 101) to the hydraulic pressure at which the oil jet injection can be stopped.
When the piston temperature correlation index is smaller than the first predetermined value (determination of YES in S503), the hydraulic pressure setting unit 42 proceeds to step S504. Furthermore, when the piston temperature correlation index is greater than or equal to the first predetermined value (determination of NO in S503), the process proceeds to step S505.
In step S504, the hydraulic pressure setting unit 42 sets the target hydraulic pressure of the oil pump 54 to the hydraulic pressure at which the oil jet can be stopped based on the relationship illustrated in
With this setting, when the piston temperature is lower than the evaporation start temperature and vaporization of the fuel attached to the piston is suppressed, the hydraulic pressure can be set to a hydraulic pressure at which the oil jet injection can be stopped. Therefore, the internal combustion engine control device 20 can promote the rise in the piston temperature by stopping the oil jet and suppressing the energy flowing from the piston to the oil under a low condition in which the vaporization of the fuel attached to the piston is suppressed. As a result, the time until the piston temperature reaches the evaporation start temperature of the fuel can be shortened. Therefore, unburned hydrocarbon and particulate matter which are harmful emission components discharged due to piston attachment can be reduced.
In step S505, the hydraulic pressure setting unit 42 determines whether the oil temperature is lower than the second predetermined value. The second predetermined value may be a reference value at which the oil temperature is regarded as the warm-up state. For example, the oil temperature at which the friction loss becomes sufficiently low may be ascertained and determined from an experiment or a simulation. If the determination in step S505 is YES, the process proceeds to step S506, and if the determination is NO, the process proceeds to step S507.
In step S506, the hydraulic pressure setting unit 42 sets the target hydraulic pressure of the oil pump 54 to a hydraulic pressure at which the oil jet can be injected. With this setting, an operation of starting the oil jet after the piston temperature rises can be performed. Hereinafter, the mode in which the process in step S506 is performed is referred to as an “engine warm-up mode (3)”.
Thus, after the piston temperature rises to a temperature required for evaporation of the fuel, a part of the energy flowing to the piston can be flowed to the oil. Therefore, the rise in the oil temperature can be promoted without impairing the vaporization of the fuel attached to the piston. As a result, fuel consumption deterioration caused by a low oil temperature can be reduced.
As described above, when the piston temperature correlation index is greater than or equal to the first predetermined value, the hydraulic pressure setting unit 42 sets the target value of the hydraulic pressure of the oil jet to the hydraulic pressure at which the oil jet can be injected when the oil temperature of the oil jet (oil jet system 101) is less than the second predetermined value regarded as the warm-up state.
Furthermore, in order to further obtain the above effect, the hydraulic pressure setting unit 42 preferably sets the hydraulic pressure in a range in which the oil jet can be injected within a range in which the piston temperature correlation index does not become lower than the first predetermined value. When the piston temperature is used as the piston temperature correlation index, the piston temperature is predicted under two levels of oil jet injection conditions using Mathematical Formula 9 to Mathematical Formula 11, and the oil jet flow rate in a range not less than the first predetermined value may be determined based on the predicted value.
Here, Tpis_1 is an estimated value of the piston temperature when the hydraulic pressure is set to level 1, and Tpis 2 is an estimated value of the piston temperature when the hydraulic pressure is set to level 2. Further, Moj 1 is an oil jet flow rate at the hydraulic pressure of level 1, Moj_2 is an oil jet flow rate at the hydraulic pressure of level 2, and ΔTpis is a margin from a first predetermined value of the piston temperature correlation index. Here, the estimated values of the piston temperatures of level 1 and level 2 may be different values. How to give numerical values necessary for the calculation of Mathematical Formula 9 and Mathematical Formula 10 is the same as in Mathematical Formula 1. The oil jet flow rate target value Moj_tar is calculated from the calculated Tpis_1 and Tpis 2. After the oil jet flow rate target value Moj_tar is calculated, the target hydraulic pressure can be determined from the relationship between the oil hydraulic pressure and the oil jet flow rate in
When the combustion operation duration is used as the piston temperature correlation index, the oil jet flow rate target value Moj_tar at which the operation measurement time is a value having a predetermined margin (e.g., Δtcomb) from the first predetermined value is calculated. An example is shown in Mathematical Formula 12. Calpha is the proportionality factor between the oil jet flow rate and the αoj, given that the αoj is proportional to the oil jet flow rate (αoj=Calpha×oil jet flow rate). After the oil jet flow rate target value Moj_tar is calculated, the target hydraulic pressure can be determined from the relationship between the oil hydraulic pressure and the oil jet flow rate in
With the hydraulic pressure in step S506 set by such a method, the rise in the oil temperature can be promoted while preventing the piston temperature from falling below the evaporable temperature. As a result, deterioration of exhaust performance can be prevented, and oil temperature rise can be maximized.
Note that the oil jet can be injected in a state where the piston temperature is maintained at a temperature greater than or equal to the evaporable temperature by providing the engine warm-up mode (3). Therefore, as compared with a state in which the oil jet is completely stopped and the piston temperature rise is accelerated, the rise in the oil temperature and the fuel consumption deterioration can be suppressed while suppressing the deterioration in the exhaust performance to the minimum, and the utilization efficiency of the combustion energy can be enhanced.
As described above, when setting the hydraulic pressure of the oil jet (oil jet system 101) to the hydraulic pressure at which the oil jet can be injected (engine warm-up mode), the hydraulic pressure setting unit 42 sets the hydraulic pressure of the oil jet to the hydraulic pressure that realizes the oil jet injection amount in a range in which the piston temperature does not decrease due to the energy flowing to the oil by the oil jet injection.
In step S507, whether the piston temperature correlation index is higher than a third predetermined value or the engine output is higher than a fourth predetermined value is determined. If determined YES in step S507, the process proceeds to step S508, and if determined NO, the process proceeds to step S504. Note that the third predetermined value can be defined as a condition that the piston temperature is high and abnormal combustion (knocking) occurs. Furthermore, the fourth predetermined value can be determined by an engine output range in which knocking occurs. The relationship between piston temperature and knocking is illustrated in
The example of
Knocking is likely to occur under conditions of low rotation and high load and high rotation and high load. In view of these tendencies, the fourth predetermined value may be set so as to be changeable depending on the engine speed. Since the knocking occurrence condition depends on the specifications of the internal combustion engine 100, the knocking occurrence condition is desirably set in advance based on the engine operation test.
In step S508 of
As described above, when the oil temperature of the oil jet is greater than or equal to the second predetermined value, the hydraulic pressure setting unit 42 sets the target value of the hydraulic pressure of the oil jet (oil jet system 101) in conjunction with the operating condition parameter (e.g., the engine output).
Then, after the processes of steps S502, S504, S506, or S508, the operation of the hydraulic pressure setting unit 42 is ended.
As described above, the internal combustion engine control device 20 (ECU) according to the present embodiment appropriately operates the oil jet injection amount by operating the hydraulic pressure of the oil jet in view of the operating condition affecting the wall surface temperature of the piston and the piston temperature. Thus, the amount of energy flowing to the piston or the engine oil can be operated. In other words, the internal combustion engine control device 20 controls the oil jet flow rate by operating the hydraulic pressure based on a predetermined value set based on phenomena such as fuel vaporization, oil viscosity, and abnormal combustion. Therefore, the energy generated by combustion can be efficiently supplied to a necessary place, the energy utilization efficiency of the engine system can be increased, and the exhaust performance and the fuel consumption performance can be improved.
Next, the operation of various parameters by the hydraulic pressure control of the internal combustion engine control device 20 according to the present embodiment will be described with reference to
In the example illustrated in
After time t1 at which the piston lubricity is secured, the operation of the in-cylinder warm-up mode (2) starts, and the hydraulic pressure is lowered below the oil jet injectable pressure. As a result, the energy transmitted from the combustion gas to the piston is maximally utilized for piston heating to increase the piston temperature rise speed.
After time t2 at which the piston temperature reaches a first predetermined value, which is an index correlated with the evaporable temperature, the operation of the engine warm-up mode (3) starts, and the hydraulic pressure is increased to a value larger than the oil jet injectable pressure. In addition, by making the hydraulic pressure variable according to the operating situation of the internal combustion engine 100, the amount of heat flowing to the oil can be increased while maintaining the piston temperature around the first predetermined value. As a result, as shown in the change in the energy flow, a part of the energy used for the piston temperature rise in the conventional control can be flowed to the oil. As a result, the oil temperature can be raised as compared with the conventional control. Therefore, the period in the low oil temperature state can be shortened, and reduction of the friction loss can be realized. In addition, since the oil temperature can be efficiently raised while maintaining the piston temperature and suppressing deterioration in exhaust performance, both improvement in exhaust performance and reduction in friction loss can be achieved.
After time t3 at when the oil temperature becomes greater than or equal to the second predetermined value, the operation is performed in the engine warm-up mode (3) or the piston cooling mode (4) according to the piston temperature correlation index. In this example, a setting is illustrated in which the hydraulic pressure is operated such that the oil jet flow rate corresponding to the output is blown under the condition that the engine output is increased.
As described above, by setting various predetermined values (first predetermined value to fourth predetermined value) based on phenomena such as fuel vaporization, oil viscosity, and abnormal combustion, it is possible to set a hydraulic pressure that realizes an appropriate oil jet flow rate according to the piston temperature, oil temperature, and output of the engine, and to efficiently supply the energy generated by combustion to a necessary place. As a result, the energy utilization efficiency of the engine system including the internal combustion engine 100 can be increased, and the exhaust performance and the fuel consumption performance can be improved.
Note that the setting of the target hydraulic pressure may be determined based on operation requests of various components or other requests. Therefore, the present invention does not exclude the possibility that the target hydraulic pressure is eventually overwritten by a value determined by a different requirement from the example illustrated in the one embodiment described above.
Furthermore, the present invention is not limited to the one embodiment described above, and it goes without saying that various other application examples and modifications can be taken without departing from the gist of the present invention described in the claims. For example, in the embodiment described above, the configuration of the internal combustion engine control device has been described in detail and specifically in order to describe the present invention in an easy-to-understand manner, and the embodiment is not necessarily limited to one including all the components described above. In addition, it is also possible to add, replace, or delete other components for a part of the configuration of one embodiment.
In addition, some or all of the above-described configurations, functions, processing units, and the like may be realized by hardware, for example, by designing with an integrated circuit. A processor device in a broad sense such as a field programmable gate array (FPGA) or an application specific integrated circuit (ASIC) may be used as the hardware.
Furthermore, in the flowchart describing the time-series processes illustrated in
In addition, in the above-described embodiment, control lines and information lines considered to be necessary for description are illustrated, and not all control lines and information lines are necessarily illustrated in terms of products. In practice, it may be considered that almost all the components are connected to each other.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2022/000711 | 1/12/2022 | WO |