Patent Grant
8762033
The present invention relates to a control device for an internal combustion engine, and more particularly to a control device that exercises ignition timing retardation control to reduce the output torque of the internal combustion engine before a fuel-cut and when recovery from a fuel-cut state is to be achieved.
When a vehicle coasts, a fuel cut is conventionally performed to shut off the supply of fuel to an internal combustion engine. Performing a fuel cut makes it possible to reduce extra fuel consumption. However, when a fuel cut is performed, the torque (indicated torque) output from the internal combustion engine exhibits a stepwise decrease to zero. Such a stepwise torque change may cause a shock depending on the magnitude of an output torque generated immediately before the fuel cut.
A method for alleviating a shock caused by a fuel cut is described in JP-A-1996-246938. This method first reduces the output torque by retarding the ignition timing before shutting off the supply of fuel, and then shuts off the supply of fuel. Further, this method retards the ignition timing until the resulting retardation amount reaches a critical retardation amount.
The aforementioned critical retardation amount is the limit of a retardation amount range where the combustion in an internal combustion engine is maintainable. If a misfire is to be ignored, the ignition timing can be retarded beyond such a limit. When the ignition timing is to be retarded while ignoring a misfire, the torque can be reduced to the minimum torque that can be output from the internal combustion engine. However, the conventional technology described above cannot retard the ignition timing beyond the critical retardation amount because it performs a guarding function for the ignition timing retardation amount. In other words, the output torque obtained immediately before a fuel cut is equal to the torque provided by the critical retardation amount.
The torque provided by the critical retardation amount is higher than the internal combustion engine's minimum torque, which is provided irrespective of misfiring. Accordingly, a great torque change occurs when a fuel cut is performed during the use of the torque provided by the critical retardation amount. To further suppress the shock by reducing such a torque change, it is necessary to permit ignition timing retardation beyond the critical retardation amount and reduce the output torque prevailing immediately before a fuel cut to the internal combustion engine's minimum torque. However, if the ignition timing is merely left unguarded, proper combustion cannot be assured during a normal operation. This will cause another problem such as the generation of a misfire-induced torque shock.
The above problem concerning an abrupt torque change brought about by a fuel cut also applies to the recovery from a fuel cut. When recovery from a fuel cut is achieved, the internal combustion engine generates an output torque stepwise. To suppress the shock by reducing the torque change, it is preferred that the output torque generated upon recovery be minimized. However, if the ignition timing retardation amount is guarded, the output torque generated upon recovery is equal to the torque provided by the critical retardation amount. It means that a torque lower than provided by the critical retardation amount cannot be generated.
The present invention has been made to solve the above problem. An object of the present invention is to provide an internal combustion engine control device that is capable of suppressing the generation of shock due to an abrupt torque change when a fuel cut is performed or when recovery from a fuel cut is achieved.
According to a first aspect of the present invention, the internal combustion engine control device includes guard means, judgment means, relief means, torque control means and fuel supply shutoff means. The guard means guards the ignition timing by the retardation limit of a ignition timing range where the combustion in an internal combustion engine is maintainable. The judgment means judges whether fuel cut permission conditions are satisfied. The relief means relieves the ignition timing guard provided by the guard means when the fuel cut permission conditions are satisfied. The torque control means reduces the output torque of the internal combustion engine by retarding the ignition timing after the fuel cut permission conditions are satisfied. The fuel supply shutoff means shuts off the supply of fuel after the output torque of the internal combustion engine is reduced to a predefined minimum torque.
The first aspect of the present invention relieves the ignition timing guard when the fuel cut permission conditions are satisfied. Therefore, the ignition timing can be retarded beyond the retardation limit to make the internal combustion engine's output torque lower than a combustion limit. Further, the generation of torque-change-induced shock can be suppressed by shutting off the supply of fuel after reducing the internal combustion engine's output torque to the minimum torque.
After the ignition timing guard is relieved, a misfire may occur because the ignition timing can be retarded beyond the retardation limit. However, the output torque is sufficiently suppressed at the time of misfiring. Therefore, even if a misfire occurs, the resulting torque change does not cause a significant shock. Further, the ignition timing guard is relieved after the fuel cut permission conditions are satisfied. During a normal operation, therefore, the ignition timing guard is provided by the retardation limit to ensure that the combustion in the internal combustion engine is properly maintained.
A preferred torque control means according to the first aspect of the present invention includes target torque setup means, intake air amount control means, estimated torque calculation means, torque efficiency calculation means, ignition retardation amount setup means and ignition timing control means. The target torque setup means serves as means for setting a target torque for the internal combustion engine and, after the fuel cut permission conditions are satisfied, reduces the target torque to the minimum torque. The intake air amount control means controls the operation amount of an intake actuator, which adjusts the intake air amount of the internal combustion engine, in accordance with the target torque. The estimated torque calculation means calculates an estimated torque that is obtained when the ignition timing is adjusted for MBT without changing the current operation amount of the intake actuator. The torque efficiency calculation means calculates torque efficiency from the ratio between the target torque and the estimated torque. The ignition retardation amount setup means stets a retardation amount for the ignition timing in accordance with the torque efficiency. The ignition timing control means controls the ignition timing in accordance with the retardation amount.
According to the preferred torque control means, when the target torque is reduced to the minimum torque after the fuel cut permission conditions are satisfied, the operation amount of the intake actuator is adjusted to provide the target torque, thereby retarding the ignition timing to compensate for the difference between the torque provided by the intake air amount and the target torque. This automatically decreases the intake air amount and retards the ignition timing, thereby making it possible to reduce the output torque to a limit at which the internal combustion engine can generate torque.
A preferred target torque setup means according to the first aspect of the present invention includes requested output torque acquisition means, pre-fuel-cut torque request means, and mediation means. The requested output torque acquisition means acquires an output torque that a consumption element, which consumes the torque of the internal combustion engine, requests the internal combustion engine to generate. The pre-fuel-cut torque request means serves as request means for expressing a request concerning a pre-fuel-cut operating state in terms of a torque value, requests a value beyond an achievable torque range as a pre-fuel-cut torque when the fuel cut permission conditions are not satisfied, and gradually reduces the pre-fuel-cut torque from an output torque requested when the fuel cut permission conditions are satisfied to the minimum torque after the fuel cut permission conditions are satisfied. The mediation means compares the requested output torque and the pre-fuel-cut torque and selects the lower of the two torques as a target torque.
According to the preferred target torque setup means, a request concerning a pre-fuel-cut operating state is expressed in terms of a torque value and mediated with a requested output torque. Then, a torque determined by mediation is set as a target torque. This makes it possible to provide continuous torque control before and after a fuel cut. Further, after the fuel cut permission conditions are satisfied, the pre-fuel-cut torque is gradually reduced from the output torque requested when the fuel cut permission conditions are satisfied to the minimum torque. This makes it possible to avoid an abrupt torque change that may be caused by the satisfaction of fuel cut permission conditions.
A preferred requested output torque acquisition means according to the first aspect of the present invention acquires the sum of an axial torque requested by a driver and an accessory load torque necessary for accessory drive as the requested output torque.
According to the preferred requested output torque acquisition means, the accessory load torque necessary for accessory drive can be included in the requested output torque to avoid an abrupt torque change when torque is consumed for accessory drive before a fuel cut.
A preferred judgment means according to the first aspect of the present invention judges that the fuel cut permission conditions are satisfied when the value of the axial torque requested by the driver is zero.
According to the preferred judgment means, as far as the fuel cut permission conditions are satisfied when the axial torque requested by the driver is zero, torque reduction for a fuel cut can be initiated as early as possible without affecting drivability. This makes it possible to perform a fuel cut promptly and reduce extra fuel consumption accordingly.
A preferred fuel supply shutoff means according to the first aspect of the present invention measures the elapsed time from the instant at which the fuel cut permission conditions are satisfied, and when the elapsed time reaches a predetermined time limit, shuts off the supply of fuel even if the output torque of the internal combustion engine is not reduced to the minimum torque.
According to the preferred fuel supply shutoff means, when the elapsed time from the instant at which the fuel cut permission conditions are satisfied reaches a predetermined time limit, the supply of fuel is forcibly shut off. Therefore, a fuel cut can be properly performed even when the output torque of the internal combustion engine is not reduced to the minimum torque because of torque control variation.
Alternatively, according to a second aspect of the present invention, the internal combustion engine control device includes guard means, torque control means, judgment means and relief means. The guard means guards the ignition timing by the retardation limit of a ignition timing range where the combustion in an internal combustion engine is maintainable. The torque control means retards the ignition timing to reduce the output torque of the internal combustion engine when recovery from a fuel-cut state is to be achieved. The judgment means judges whether completion conditions for recovery from the fuel cut state are satisfied. The relief means relieves the ignition timing guard provided by the guard means until the fuel cut recovery completion conditions are satisfied.
When recovery from a fuel cut is achieved, the second aspect of the present invention relieves the ignition timing guard. Therefore, the ignition timing can be retarded beyond the retardation limit to make the internal combustion engine's output torque lower than the combustion limit. This makes it possible to reduce an abrupt torque change that occurs when torque is generated upon recovery from a fuel cut, and suppress the generation of torque-change-induced shock.
When the ignition timing is retarded beyond the retardation limit, a misfire may result from combustion maintenance failure. However, the recovery from a fuel cut is achieved while the output torque is sufficiently reduced. Therefore, the shock caused by an abrupt torque change is insignificant even if a misfire occurs. Further, the ignition timing guard becomes active upon recovery from a fuel cut. Consequently, when a normal operation is conducted after recovery from a fuel cut, the combustion in the internal combustion engine can be properly maintained due to the guard provided by the retardation limit.
A preferred torque control means according to the second aspect of the present invention includes target torque setup means, intake air amount control means, estimated torque calculation means, torque efficiency calculation means, ignition retardation amount setup means and ignition timing control means. The target torque setup means serves as means for setting a target torque for the internal combustion engine and gradually increases the target torque from a value below a combustion limit when recovery from a fuel-cut state is to be achieved. The intake air amount control means controls the operation amount of an intake actuator, which adjusts the intake air amount of the internal combustion engine, in accordance with the target torque. The estimated torque calculation means calculates an estimated torque that is obtained when the ignition timing is adjusted for MBT without changing the current operation amount of the intake actuator. The torque efficiency calculation means calculates torque efficiency from the ratio between the target torque and the estimated torque. The ignition retardation amount setup means sets a retardation amount for the ignition timing in accordance with the torque efficiency. The ignition timing control means controls the ignition timing in accordance with the retardation amount.
according to the preferred torque control means, when the target torque is set to be lower than the combustion limit upon recovery from a fuel cut, the amount of intake actuator operation is adjusted to achieve the target torque, and the ignition timing is retarded to compensate for the difference between the torque provided by the intake air amount and the target torque. This automatically decreases the intake air amount and retards the ignition timing, thereby making it possible to reduce the output torque to a limit at which the internal combustion engine can generate torque.
A preferred target torque setup means according to the second aspect of the present invention includes requested output torque acquisition means, fuel-cut recovery torque request means and mediation means. The requested output torque acquisition means acquires an output torque that a consumption element, which consumes the torque of the internal combustion engine, requests the internal combustion engine to generate. The fuel-cut recovery torque request means serves as request means for expressing a request concerning an operating state prevailing upon recovery from a fuel-cut state in terms of a torque value, requests a value beyond an achievable torque range as a fuel-cut recovery torque when the fuel cut recovery completion conditions are satisfied, and gradually brings the fuel-cut recovery torque close to the requested output torque from a value below the combustion limit until the fuel cut recovery completion conditions are satisfied. The mediation means compares the requested output torque and the fuel-cut recovery torque and selects the lower of the two torques as a target torque.
According to the preferred target torque setup means, a request concerning an operating state prevailing upon recovery from a fuel-cut state is expressed in terms of a torque value and mediated with a requested output torque. Then a torque determined by mediation is set as a target torque. This makes it possible to provide continuous torque control before and after a fuel cut. Further, the fuel-cut recovery torque can be gradually brought close to the requested output torque from a value below the combustion limit until the fuel cut recovery completion conditions are satisfied. This makes it possible to suppress an abrupt torque change that may be caused by the satisfaction of fuel cut recovery completion conditions.
A preferred requested output torque acquisition means according to the second aspect of the present invention acquires the sum of an axial torque requested by a driver and an accessory load torque necessary for accessory drive as the requested output torque.
According to the preferred requested output torque acquisition means, when, for instance, recovery from a fuel cut is to be achieved in accordance with an axial torque request from the driver, the internal combustion engine's output torque can be smoothly increased as needed to provide the axial torque requested by the driver and the accessory load torque without causing an abrupt torque change during such an output torque increase. Further, when recovery from a fuel cut is achieved, it is possible to avoid an abrupt torque change that may be caused by torque consumption for accessory drive.
Another preferred requested output torque acquisition means according to the second aspect of the present invention acquires a torque necessary for idling the internal combustion engine as the requested output torque.
According to the another preferred requested output torque acquisition means, when, for instance, a lock-up feature is deactivated to achieve recovery from a fuel cut, the internal combustion engine's output torque can be smoothly increased as needed to provide torque necessary for idling the internal combustion engine without causing an abrupt torque change during such an output torque increase.
A preferred judgment means according to the second aspect of the present invention judges that the fuel cut recovery completion conditions are satisfied when the difference between the requested output torque and the fuel cut recovery torque is reduced to a predetermined value or smaller.
According to the judgment means, when the difference between the requested output torque and the fuel cut recovery torque is reduced to a predetermined value or smaller, it is judged that the fuel cut recovery completion conditions are satisfied. This makes it possible to avoid an abrupt torque change that may be caused by the satisfaction of fuel cut recovery completion conditions.
A first embodiment of the present invention will now be described with reference to
As shown in
The information supply section 2, which is at the most upstream end, supplies the information about the operating status of the engine and various requests made to the engine to the request mediation section 4 and the controlled variable calculation section 6, which are positioned downstream. The information about the operating status of the engine includes, for instance, an engine rotation speed, an air flow meter output value, a throttle opening sensor output value, an ignition timing setting, an air-fuel ratio setting, and valve timing. Such information is derived from various sensors mounted in the engine.
The information supply section 2 is also capable of estimating the operating status of the engine. One of the functions of the information supply section 2 is performed by an estimated torque calculation section 14, which performs calculations to estimate the torque of the engine. The estimated torque calculation section 14 uses an air intake system's air model to calculate an anticipated air amount from the current throttle opening. As for an air model, the air flow meter output value, valve timing, intake air temperature, and other air amount conditions can be considered. The anticipated air amount calculated by using an air model is then put into a torque map. The torque map is used to convert the anticipated air amount to a torque. The torque map is a multidimensional map based on a plurality of parameters such as the anticipated air amount. The ignition timing, engine rotation speed, air-fuel ratio, valve timing, and various other operating conditions having influence on torque can be set as the parameters. Values (current values) derived from the current operating status information are input as the parameters. However, it is assumed that the ignition timing is adjusted for MBT. The estimated torque calculation section 14 calculates a torque that prevails when the ignition timing is adjusted for MBT, and outputs the calculated torque to a later-described torque efficiency calculation section 36 as an estimated torque of the engine.
Further, the information supply section 2 is capable of transmitting the information about the operating status of the engine. The transmitted information indicates whether or not to perform a fuel cut, exercise pre-fuel-cut control, and exercise control upon recovery from a fuel-cut state. Pre-fuel-cut control (hereinafter referred to as pre-FC control) is engine control that is exercised to minimize the torque change caused by a fuel cut. Control to be exercised upon recovery from a fuel cut (hereinafter referred to as FC recovery control) is engine control that is exercised to minimize the torque change caused by the recovery from a fuel cut. A flag set section 16 not only judges whether or not to perform a fuel cut, but also judges whether or not to perform the above control functions. The flag set section 16 turns on or off a flag to transmit the results of the above judgments. A pre-FC control execution flag turns on or off to indicate whether or not to exercise pre-FC control. An FC recovery control execution flag turns on or off to indicate whether or not to exercise FC recovery control. An FC execution flag turns on or off to indicate whether or not to perform a fuel cut.
Requests to the engine, which are generated from the information supply section 2, will now be described. These requests are related to engine torque or engine efficiency and output as a numerical value. The torque requests include an axial torque request including a request from the driver, a request for torque necessary for accessory drive (hereinafter referred to as an accessory load loss compensation request), and a request for torque necessary for idling (hereinafter referred to as an ISC torque request). The above torque requests also include a request for torque necessary for vehicle control such as VSC (Vehicle Stability Control) and TRC (Traction Control). The efficiency requests are values indicative of requested efficiency with which thermal energy convertible into torque is converted into torque, and are nondimensional parameters that are to be set with reference to MBT ignition timing. When, for instance, thermal energy is to be used to raise exhaust gas temperature for catalyst warm-up, a value smaller than a reference value of 1 is used as a requested efficiency value. Further, when the ignition timing is to be advanced for torque increase, a value smaller than the reference value of 1 is also used as the requested efficiency value in order to acquire reserve torque beforehand.
The information supply section 2 also includes a pre-FC torque request section 10. The pre-FC torque request section 10 outputs a pre-FC torque request, which is one of the torque requests. The pre-FC torque request uses a torque value to express a request about an operating state prevailing before a fuel cut. In accordance with the on/off status of the pre-FC control execution flag transmitted from the flag set section 16, the pre-FC torque request section 10 changes a setting for the pre-FC torque request to be output. The setting for the pre-FC torque request will be described in detail when pre-FC control is described later.
Further, the information supply section 2 includes an FC recovery torque request section 12. The FC recovery torque request section 12 outputs an FC recovery torque request, which is one of the torque requests. The FC recovery torque request uses a torque value to express a request about an operating state prevailing upon recovery from a fuel cut. In accordance with the on/off status of the FC recovery control execution flag transmitted from the flag set section 16, the FC recovery torque request section 12 changes a setting for the FC recovery torque request to be output. The setting for the FC recovery torque request will be described in detail when FC recovery control is described later.
The request mediation section 4 will now be described. As described above, the information supply section 2 outputs a plurality of requests expressed in terms of torque or efficiency. However, all such requests cannot be simultaneously fulfilled. Even when a plurality of torque requests exist, only one torque request can be fulfilled at a time. Therefore, it is necessary to perform a process for mediating between a plurality of requests. The same holds true for efficiency. The request mediation section 4 includes a torque mediation section 20, which mediates between a plurality of torque requests to obtain one torque value, and an efficiency mediation section 22, which mediates between a plurality of efficiency requests to obtain one efficiency value. The torque mediation section 20 outputs the torque value determined by mediation, as the target torque of the engine, to the controlled variable calculation section 6, which is positioned downstream. The efficiency mediation section 22 outputs the efficiency value determined by mediation, as the target efficiency of the engine, to the controlled variable calculation section 6, which is positioned downstream. Here, mediation is performed to obtain one of a plurality of values in accordance with predetermined calculation rules. The calculation rules include, for instance, rules about maximum value selection, minimum value selection, averaging, and summing. Any appropriate combination of such calculation rules may alternatively be used.
The controlled variable calculation section 6 will now be described. The request mediation section 4 supplies the target torque and target efficiency to the controlled variable calculation section 6. The information supply section 2 also supplies various information to the controlled variable calculation section 6. The information supplied from the information supply section 2 to the controlled variable calculation section 6 mainly includes an estimated torque at MBT, pre-FC control execution flag, FC recovery control execution flag, and FC execution flag. In accordance with the supplied information, the controlled variable calculation section 6 calculates a target throttle opening and target ignition timing, which are controlled variables for the actuators.
To determine a target throttle opening, the controlled variable calculation section 6 includes a target torque correction section 30, a target air amount calculation section 32, and a throttle opening calculation section 34. First of all, the target torque and target efficiency enter the target torque correction section 30. The target torque correction section 30 corrects the target torque by dividing it by the target efficiency, and outputs the corrected target torque to the target air amount calculation section 32. When the target efficiency is 1, which is a normal value, the target torque output from the torque mediation section 20 is output to the target air amount calculation section 32 as is. However, if the target efficiency is lower than 1, the target torque is increased by performing division with the target efficiency, and the increased target torque is output to the target air amount calculation section 32.
The target air amount calculation section 32 converts the corrected target torque to an air amount by using an air amount map. The air amount map is a multidimensional map based on a plurality of parameters such as the corrected target torque. The ignition timing, engine rotation speed, air-fuel ratio, valve timing, and various other operating conditions having influence on torque can be set as the parameters. Values (current values) derived from the current operating status information are input as the parameters. However, it is assumed that the ignition timing is adjusted for MBT or reference ignition timing. The target air amount calculation section 32 regards the air amount, which is obtained through conversion from the corrected target torque, as a target air amount for the engine, and outputs it to the throttle opening calculation section 34.
The throttle opening calculation section 34 converts the target air amount to a throttle opening by using an inverse model derived from the air intake system's air model. In other words, the throttle opening calculation section 34 calculates a throttle opening that can achieve the target air amount. For the inverse model, the air flow meter output value, valve timing, intake air temperature, and other operation conditions having influence on throttle opening can be set as parameters. Values (current values) derived from the current operating status information are input as the parameters. The throttle opening calculation section 34 outputs the calculated throttle opening, which is obtained through conversion from the target air amount, as a target throttle opening.
The controlled variable calculation section 6 also includes a torque efficiency calculation section 36, an upper/lower limit guard section 38, a retardation amount calculation section 40, an MBT calculation section 42, and an ignition timing calculation section 44 in order to determine target ignition timing. A target torque and an estimated torque enter the torque efficiency calculation section 36. The torque efficiency calculation section 36 calculates the ratio between the target torque and the estimated torque as torque efficiency. In a transient state where the air amount varies, the estimated torque varies with the air amount; therefore, the torque efficiency varies accordingly. The torque efficiency calculation section 36 outputs the calculated torque efficiency to the upper/lower limit guard section 38.
The upper/lower limit guard section 38 uses upper-limit torque efficiency and lower-limit torque efficiency to perform a guard process on the torque efficiency calculated by the torque efficiency calculation section 36. The upper-limit torque efficiency is a critical torque efficiency at which knocking can be certainly avoided. The lower-limit torque efficiency is a critical torque efficiency at which the combustion in the engine can be certainly maintained, that is, misfiring can be certainly avoided. The guard provided by the lower-limit torque efficiency is called a combustion limit guard. The critical torque efficiencies are both set in accordance with the information about the operating status of the engine such as the air-fuel ratio, engine rotation speed, and valve timing.
However, the combustion limit guard provided by the lower-limit torque efficiency is relieved when a predetermined condition is satisfied. More specifically, the combustion limit guard based on the lower-limit torque efficiency is relieved when the pre-FC control execution flag is on or when the FC recovery control execution flag is on. In other words, while later-described pre-FC control or FC recovery control is exercised, the torque efficiency can be decreased below the lower-limit torque efficiency. When the torque efficiency is lower than the lower-limit torque efficiency, the torque can be decreased below the combustion limit although the possibility of misfiring increases.
The torque efficiency on which the upper/lower limit guard section 38 has performed the guard process enters the retardation amount calculation section 40. The retardation amount calculation section 40 calculates the amount of retardation from MBT in accordance with the torque efficiency. An ignition timing map is used for retardation amount calculation. The ignition timing map is a multidimensional map based on a plurality of parameters such as torque efficiency. The engine rotation speed and various other operating conditions having influence on ignition timing determination can be set as the parameters. Values (current values) derived from the current operating status information are input as the parameters. The ignition timing map is prepared so that the setting for the retardation amount increases with a decrease in the torque efficiency.
In parallel with the calculation in the retardation amount calculation section 40, the MBT calculation section 42 calculates an MBT in accordance with an anticipated air amount provided by the current throttle opening. The ignition timing calculation section 44 adds the retardation amount calculated by the retardation amount calculation section 40 to the MBT calculated by the MBT calculation section 42, and outputs the calculation result as target ignition timing. When the torque efficiency is guarded by the aforementioned lower-limit torque efficiency, the target ignition timing is guarded by the retardation limit of the ignition timing range where combustion is maintainable. However, when the combustion limit guard based on the lower-limit torque efficiency is relieved, retardation may take place beyond the retardation limit.
The actuator control section 8 includes a throttle driver 50, an ignition device driver 52, and a fuel supply device driver 54. The throttle driver 50 controls the throttle so as to achieve the target throttle opening calculated by the throttle opening calculation section 34. The ignition device driver 52 controls the ignition device so as to achieve the target ignition timing calculated by the ignition timing calculation section 44. A target fuel supply amount (not shown) and the FC execution flag are supplied to the fuel supply device driver 54. The fuel supply device driver 54 controls the fuel supply device to achieve the target fuel supply amount when the FC execution flag is off, and controls the fuel supply device to shut off the supply of fuel when the FC execution flag is on. Control of the fuel supply amount will not be described in detail because it does not constitute an essential part of the present embodiment.
The configuration of the control device according to the present embodiment, which is described above, is such that the torque status prevailing before a fuel cut is determined by the timing at which the pre-FC control execution flag turns on, the setting for a pre-FC torque request value, and the timing at which the FC execution flag turns on. Further, the torque status prevailing upon recovery from a fuel cut is determined by the timing at which the FC recovery control execution flag status changes and the setting for an FC recovery torque request value. Pre-FC control and FC recovery control that are exercised by the control device according to the present embodiment will be sequentially described below.
Pre-FC control exercised by the control device according to the present embodiment will now be described in detail. Pre-FC control assumes that fuel cut permission conditions are satisfied when both of the following conditions are right. When the fuel cut permission conditions are satisfied, the status of the pre-FC control execution flag changes from off to on.
Condition 1: The torque indicated by the axial torque request including a request from the driver is zero.
Condition 2: The current engine rotation speed is higher than a predetermined rotation speed.
When condition 1 is right, torque reduction for a fuel cut can be initiated as early as possible without affecting drivability. This makes it possible to perform a fuel cut promptly and reduce extra fuel consumption accordingly. On the other hand, condition 2 represents the condition for preventing the engine from stalling due to a fuel cut. Therefore, the above-mentioned predetermined rotation speed varies depending on whether or not an automatic transmission is locked up.
The on/off status of the pre-FC control execution flag is reflected in the operation of the upper/lower limit guard section 38.
The on/off status of the pre-FC control execution flag is also reflected in the operation of the pre-FC torque request section 10. When the pre-FC control execution flag is off, the pre-FC torque request is fixed at a maximum value that can be output from the pre-FC torque request section 10. The maximum value is a value outside the range of torque that can be provided by the engine. When such a value is output as a request value, the minimum value selection element 204 of the torque mediation section 20 always selects the output value of the summing element 202.
When, on the other hand, the pre-FC control execution flag is on, the pre-FC torque request section 10 calculates a pre-FC torque request value in accordance with Equation 1 below. The minimum torque indicated in Equation 1 is a minimum torque that can be output from the engine, and is expressed by a function of engine rotation speed. The last torque request value indicated in Equation 1 is a torque request value determined by the last mediation, that is, the last target torque. The control device for the engine repeatedly performs a calculation process at regular intervals and calculates the target torque at the same regular intervals. The value “en” in Equation 1 is a constant, which is determined on the basis of fitness.
Pre-FC torque request value=(minimum torque−last torque request value)/en last torque request value Equation 1
When the setting for the pre-FC torque request changes in accordance with the on/off status of the pre-FC control execution flag, the on/off status of the pre-FC control execution flag is reflected in the target torque to be output from the torque mediation section 20.
The timing diagram shown in
When the axial torque request value is decreased to zero at time t1, the pre-FC control execution flag immediately turns on. When the pre-FC control execution flag turns on, the pre-FC torque request value is calculated from Equation 1 above. After the accelerator pedal is fully released, the axial torque request value for the engine is fixed at zero. The pre-FC torque request value calculated from Equation 1 is smaller than the indicated torque request value prevailing when the axial torque request value is zero. Therefore, the pre-FC torque request value is output as the target torque as a result of mediation.
According to Equation 1, the pre-FC torque request value gradually decreases to the minimum torque from the indicated torque request value prevailing at time t1 (that is, when the axial torque request value is zero). This causes the target torque to decrease to the minimum torque as well. The throttle opening is then adjusted to achieve the decreased target torque. However, when the torque is adjusted in accordance with the intake air amount, the adjustment is made with a response delay. In addition, a lower limit is imposed on torque that can be achieved by the intake air amount. Therefore, when the target torque decreases, it cannot readily be achieved simply by adjusting the throttle opening.
As the control device according to the present embodiment is configured as shown in
After the combustion limit guard is relieved, a misfire may occur because the ignition timing is retarded beyond the retardation limit. However, the output torque is sufficiently suppressed at the time of misfiring. Therefore, even if a misfire occurs, the resulting torque change does not cause a significant shock. Further, the combustion limit guard becomes relieved after the pre-FC control execution flag turns on. During a normal operation, therefore, the guard provided by the combustion limit ensures that the combustion in the engine is properly maintained.
When the output torque of the engine follows the target torque and decreases to the minimum torque (at time t2), a fuel cut is performed.
As described above, the control device according to the present embodiment exercises pre-FC control so as to decrease the engine's output torque to the minimum torque before a fuel cut. When the supply of fuel is shut off after decreasing the engine's output torque to the minimum torque, it is possible to suppress the generation of torque-change-induced shock. Further, it is possible to avoid an abrupt torque change, which may be caused by pre-FC control, by gradually decreasing the engine's output torque to the minimum torque from the indicated torque request value prevailing when the pre-FC control execution flag turns on (that is, the axial torque request value is zero).
FC recovery control provided by the control device according to the present embodiment will now be described in detail.
FC recovery control is exercised so that the status of the FC execution flag changes from on to off when either of the following two conditions is right during a fuel cut. Further, the status of the FC recovery control execution flag changes from off to on when the FC execution flag turns off as described above.
Condition 1: An axial torque request including a request from the driver is generated.
Condition 2: The lock-up feature is deactivated.
Whether or not condition 1 is right is determined by judging whether the axial torque request value is greater than zero. When condition 1 is right, the fuel cut stops to let the engine generate torque and allow the engine's output torque to increase in compliance with a driver's request. Whether or not condition 2 is right is determined by judging whether a lock-up signal from the automatic transmission is on or off. When the lock-up feature is deactivated, a drive system's inertia force acting on the engine decreases, thereby drastically decreasing the engine rotation speed. Therefore, when condition 2 is right, the fuel cut is stopped to idle the engine.
The on/off status of the FC recovery control execution flag is reflected in the operation of the upper/lower limit guard section 38.
The on/off status of the FC recovery control execution flag is also reflected in the operation of the FC recovery torque request section 12. When the FC recovery control execution flag is off, the FC recovery torque request value is fixed at a maximum value that can be output from the FC recovery torque request section 12. The maximum value is a value outside the range of torque that can be provided by the engine. When such a value is output as a request value, the minimum value selection element 204 of the torque mediation section 20 always selects the output value of the summing element 202.
When, on the other hand, the FC recovery control execution flag is on, the FC recovery torque request section 12 calculates the FC recovery torque request value from Equation 2 or 3 below. Equation 2 is used to calculate an FC recovery torque request value that is to be set initially, that is, immediately after the FC recovery control execution flag turns on. The predetermined torque indicated in Equation 2 is the torque obtained by adding the accessory load loss compensation request value and ISC torque request value to the axial torque request value, which includes a driver's request. In other words, it is equivalent to the output value of the summing element 202 of the torque mediation section 20. β is a coefficient. This coefficient is set so that the value obtained by multiplying the predetermined torque by β is close to the minimum torque of the engine (more specifically, close to zero, or for example, 0.1).
FC recovery torque request value=predetermined torque×β Equation 2
The FC recovery torque request section 12 uses Equation 3 to calculate the second or subsequent FC recovery torque request value. The last torque request value in Equation 3 is a torque request value determined by the last mediation, that is, the last target torque. The value “en” in Equation 3 is a constant, which is determined on the basis of fitness. The predetermined torque indicated in Equation 3 is the output value of the summing element 202 of the torque mediation section 20 as is the case with Equation 2, and is updated each time.
FC recovery torque request value=(predetermined torque−last torque request value)/en last torque request value Equation 3
As the setting for the FC recovery torque request changes in accordance with the on/off status of the FC recovery control execution flag, the on/off status of the FC recovery control execution flag is reflected in the target torque output from the torque mediation section 20.
The timing diagram shown in
According to Equations 2 and 3, the FC recovery torque request value prevailing immediately after recovery from a fuel cut is set to be close to the minimum torque available from the engine. Therefore, the target torque is also set to be close to the minimum torque of the engine so that the throttle opening is adjusted to achieve the target torque. However, a lower limit is imposed on torque that can be achieved by the intake air amount. Therefore, the target torque cannot readily be achieved simply by adjusting the throttle opening before the target torque increases to a certain value.
As the control device according to the present embodiment is configured as shown in
A misfire may occur without the maintenance of combustion when the ignition timing is retarded beyond the retardation limit. However, recovery from a fuel cut is achieved while the output torque is sufficiently suppressed. Therefore, even if a misfire occurs, the resulting torque change does not cause a significant shock. Further, the combustion limit guard provided by the upper/lower limit guard section 38 becomes active upon completion of recovery from a fuel cut. Therefore, the combustion in the engine is properly maintained due to the guard provided by the combustion limit when a normal operation is performed upon recovery from a fuel cut.
When the engine's output torque follows the target torque and approaches the indicated torque request value (at time t2), FC recovery control comes to an immediate stop.
As described above, FC recovery control according to the present embodiment is exercised to achieve recovery from a fuel cut in such a manner as to make the engine's output torque lower than the combustion limit. This makes it possible to reduce an abrupt torque change that occurs when torque is generated upon recovery from a fuel cut, and suppress the generation of torque-change-induced shock. Further, it is possible to avoid an abrupt torque change, which may result from discontinuation of FC recovery control, by gradually bringing the engine's output torque close to the indicated torque request value from a value below the combustion limit until the fuel cut recovery completion conditions are satisfied.
Further, when recovery from a fuel cut is to be achieved in accordance with a driver's axial torque request, the engine's output torque can be smoothly increased as needed to provide the axial torque requested by the driver without causing an abrupt torque change during such an output torque increase, as indicated by the timing diagram in
The engine control device according to the first embodiment of the present invention has been described above. The correlations between the first embodiment and the first aspect of the present invention are as described below.
The torque mediation section 20 and the pre-FC torque request section 10 constitute the “target torque setup means”. More specifically, the summing element 202 of the torque mediation section 20 corresponds to the “requested output torque acquisition means”; the pre-FC torque request section 10 corresponds to the “pre-fuel-cut torque request means”; and the minimum value selection element 204 of the torque mediation section 20 corresponds to the “mediation means”. The target air amount calculation section 32 and the throttle opening calculation section 34 correspond to the “intake air amount control means”. The estimated torque calculation section 14 corresponds to the “estimated torque calculation means”; and the torque efficiency calculation section 36 corresponds to the “torque efficiency calculation means”. The retardation amount calculation section 40 corresponds to the “ignition retardation amount setup means”; and the ignition timing calculation section 44 corresponds to the “ignition timing control means”. All the above elements constitute the “torque control means”.
The upper/lower limit guard section 38 corresponds to the “guard means”. The flag set section 16 corresponds to the “judgment means”. The “relief means” is implemented when the combustion limit guard provided by the upper/lower limit guard section 38 is relieved/set in accordance with the pre-FC control execution flag supplied from the flag set section 16. The “fuel supply shutoff means” is implemented when the fuel supply device driver 54 shuts off the supply of fuel in accordance with the FC execution flag supplied from the flag set section 16.
The correlations between the first embodiment and the second aspect of the present invention are as described below.
The torque mediation section 20 and the pre-FC torque request section 10 constitute the “target torque setup means”. More specifically, the summing element 202 of the torque mediation section 20 corresponds to the “requested output torque acquisition means”; the FC recovery torque request section 12 corresponds to the “fuel-cut recovery torque request means”; and the minimum value selection element 204 of the torque mediation section 20 corresponds to the “mediation means”. The target air amount calculation section 32 and the throttle opening calculation section 34 correspond to the “intake air amount control means”. The estimated torque calculation section 14 corresponds to the “estimated torque calculation means”; and the torque efficiency calculation section 36 corresponds to the “torque efficiency calculation means”. The retardation amount calculation section 40 corresponds to the “ignition retardation amount setup means”; and the ignition timing calculation section 44 corresponds to the “Ignition timing control means”. All the above elements constitute the “torque control means”.
The upper/lower limit guard section 38 corresponds to the “guard means”. The flag set section 16 corresponds to the “judgment means”. The “relief means” is implemented when the combustion limit guard provided by the upper/lower limit guard section 38 is relieved/set in accordance with the FC recovery control execution flag supplied from the flag set section 16.
A second embodiment of the present invention will now be described with reference to
The control device according to the present embodiment differs from the control device according to the first embodiment in the procedure for shutting off the supply of fuel during pre-FC control. The first embodiment shuts off the supply of fuel when the engine's output torque is decreased to the minimum torque. However, since the control circuit and actuators vary from one unit to another, the result of torque control varies to a certain degree. If torque control variations affect the output torque during pre-FC control, the engine's output torque does not decrease to the minimum torque regardless of ignition timing retardation. This prevents a fuel cut from being initiated.
In view of the above circumstances, a procedure shown in
Referring to the flowchart in
The above time limit α is predetermined by adding some extra time to the theoretical time required for the engine's output torque to decrease to the minimum torque. If, as indicated by the timing diagram in
As described above, when the time limit α is reached by the elapsed time from the instant (time t1) at which the fuel cut permission conditions are satisfied, pre-FC control according to the present embodiment is exercised to forcibly shut off the supply of fuel. Therefore, a fuel cut can be properly performed even when the engine's output torque does not decrease to the minimum torque because of torque control variation. This makes it possible to enjoy the benefits of a fuel cut such as fuel efficiency enhancement and emissions performance improvement.
Other
While the present invention has been described in terms of embodiments, it should be understood that the invention is not limited to the embodiments described above, and that variations may be made without departure from the scope and spirit of the invention. For example, the control device according to the present invention can be implemented by using a control circuit that differs in configuration from the control circuit according to the foregoing embodiments. When a target torque is given, the control circuit according to the foregoing embodiments automatically adjusts the throttle opening and ignition timing in such a manner as to achieve the target torque. However, the present invention can also be implemented by using an alternative configuration that gives individual target values (target throttle opening and target ignition timing) to the actuators.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2008-002538 | Jan 2008 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2008/072213 | 12/1/2008 | WO | 00 | 4/16/2010 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2009/087843 | 7/16/2009 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 6615797 | Richard et al. | Sep 2003 | B2 |
| 7295915 | Okubo et al. | Nov 2007 | B1 |
| 7367322 | Miyata et al. | May 2008 | B2 |
| 7383813 | Weiss et al. | Jun 2008 | B2 |
| 7481039 | Surnilla et al. | Jan 2009 | B2 |
| 7643929 | Stroh | Jan 2010 | B2 |
| 20020050269 | Osanai | May 2002 | A1 |
| 20020133281 | Kotwicki et al. | Sep 2002 | A1 |
| 20060183598 | Ito et al. | Aug 2006 | A1 |
| 20060231068 | Weiss et al. | Oct 2006 | A1 |
| Number | Date | Country |
|---|---|---|
| 101 54 974 | May 2003 | DE |
| 103 34 401 | Nov 2004 | DE |
| 0 241 008 | Oct 1987 | EP |
| A-8-246938 | Sep 1996 | JP |
| Entry |
|---|
| International Search Report mailed on Mar. 23, 2009 in corresponding International Application No. PCT/JP2008/072213. |
| Written Opinion of the International Searching Authority mailed on Mar. 23, 2009 in corresponding International Application No. PCT/JP2008/072213. |
| Number | Date | Country | |
|---|---|---|---|
| 20100269785 A1 | Oct 2010 | US |
