The invention relates to an internal combustion engine for a motor car.
Such an internal combustion engine for a motor car can for example be taken as known from DE 10 2018 006 413 A1. The internal combustion engine has an exhaust tract which can be flowed through by exhaust gas of the internal combustion engine and a turbine wheel arranged in the exhaust tract and driven by the exhaust gas, which can for example be a component of an exhaust gas turbocharger. An exhaust gas recirculation device is further provided, which has an exhaust gas recirculation conduit, by means of which at least a part of the exhaust gas flowing through the exhaust gas tract can be branched off at a branching point arranged upstream of the turbine wheel and can be returned to a suction tract, which can be flowed through by air, of the internal combustion engine and can be introduced into the suction tract, and thus into the air flowing through the suction tract at an introduction point.
GB 2590942 A further discloses an air intake system for an internal combustion engine. An exhaust gas guide valve having a plurality of ports should be taken as known from U.S. Pat. No. 10,677,140 B1. An internal combustion engine for a motor car is further known from DE 10 2018 006 413 A1. DE 10 2015 015 794 A1 discloses a method for heating at least one exhaust gas post-treatment device arranged in an exhaust tract of a motor vehicle comprising an internal combustion engine and able to be driven by means of the internal combustion engine. A method for operating an internal combustion engine for a motor car is further known from DE 10 2019 003 576 A1.
The object of the present invention is to develop an internal combustion engine of the kind specified in the introduction such that a particularly low-emission operation can be implemented.
In order to develop an internal combustion engine, designed in particular as a diesel motor, of the kind specified herein such that a particularly low-emission operation of the internal combustion engine can be implemented, it is provided according to the invention that a compressor wheel which can be driven via electricity to compress the air flowing through the suction tract is arranged in the suction tract upstream or downstream of the introduction point. This means that the compressor wheel is a component of an electric compressor, i.e., a compressor which can be operated via electricity, wherein the compressor has the compressor wheel and an electric engine, by means of which the compressor wheel can be driven by electricity to compress the air. The compression of the air is also described as charging. Because the compressor wheel can be driven via electricity, charging supported via electricity is implemented. Due to the electrically supported charging, a driving scavenging pressure difference, in particular between the branching point and the introduction point can be reduced in comparison with conventional solutions, wherein the scavenging pressure difference is used to recirculate the exhaust gas. The recirculation of the exhaust gas is also described as exhaust gas recirculation, which can be carried out particularly advantageously in the invention. The following facts and considerations are in particular the basis of the invention: Turbocharging has established itself as a way to increase the specific power and to reduce emissions and consumption of internal combustion engines. A turbomachine, in particular designed as an exhaust gas turbocharger or functioning or able to be operated as an exhaust gas turbocharger, is provided, of which the mass inertia leads to a delayed build-up of boost pressure in a dynamic operation. In the load jump at low engine rotational speeds, for example when rotation speeds remain constant, in particular in the starting process from idling, the exhaust gas turbocharger has a low rotational speed, or boost pressure. This means that when maximum torque is required, the maximum moment is not released instantly from an initial state, and instead only the injection quantity or the moment up to the minimum lambda is released. The torque build-up follows the boost pressure, which depends in turn on the turbine size, the efficacy, the mass inertia, the enthalpy offer and the exhaust gas recirculation rate. As soon as the steady boost pressure is reached, the smoke operation or the insufficient air operation is ended. In these uses as a motor, a compromise in the dynamic torque build up and the exhaust gas recirculation rate, i.e., nitrogen oxide formation, must be found, because the exhaust gas recirculation reduces the fresh air mass flow, and thus increases the boost pressure requirement and reduces the energy available to the turbine. The highest activation level occurs after a cold start until the nitrogen oxide purification by means of SCR (selective catalytic reduction) is at operating temperature. The nitrogen oxide purification is effective from about 160 degrees Celsius to 180 degrees Celsius with increasing efficacy until approx. 240 to 270 degrees Celsius. The EGR rate can thus be reduced or the nitrogen oxide raw emissions can be increased in order to generate less soot in relation to a conflict of objectives between nitrogen oxide/soot emissions, and thus to lengthen a regeneration interval for regeneration of a particle filter, for example designed as a diesel particle filter (DPF), and to improve the ageing of the exhaust gas purification and the dynamic power delivery. Technologies with faster boost pressure build-up are expedient for improving the specified conflict of objectives. The technologies can differ from one another depending on their type of energy source:
In the event of a load jump while rotation speed remains constant, a correlation arises for a diesel motor application, in which the nitrogen oxide emissions fall until the maximum torque is reached. In a corresponding evaluation, the time to reach a particular torque or the accomplished work, i.e., the integral of the positive power is plotted. In a similar manner, the nitrogen oxide mass flow (NOx mass flow) is integrated. By varying the EGR rate, different x and y value pairs result, and a curve can be formed which depicts the previously specified correlation, and in particular the course of nitrogen oxide emissions over time up to the moment of or beyond the work accomplished. By adding an electric compressor or an electric turbocharger, in particular in a load current with a constant rotational speed, a significantly faster boost pressure build-up results due to brief electrical support, but without adjusting the application, so does a significantly increased nitrogen oxide flow. Adjusting the application leads to improvements with regard to the nitrogen oxide emissions, the boost pressure and the torque build-up. It has been found that a smaller, more powerful turbine leads to a slight improvement in a conflict of objectives between nitrogen oxide emissions and advantageous dynamics. A significant improvement can be implemented by using an electric turbocharger or an electric compressor. The kind of electric support affects the driving scavenging pressure difference from the branching point to the introduction point of the exhaust gas recirculation device for example designed as a high-pressure exhaust gas recirculation device or designed to carry out a high-pressure exhaust gas recirculation. Using an electric compressor wheel, for example in an electric turbocharger or in an electric additional compressor, makes it possible to increase a pressure also described as suction pipe pressure and present in the suction tract without a pressure present in the exhaust tract upstream of the turbine wheel also increasing. The driving scavenging pressure difference thus falls from the branching point to the introduction point, regardless of the starting level, whereby no exhaust gas can be recirculated. No further improvement of the nitrogen oxide emissions results despite the possibility of building up the boost pressure more quickly.
It is additionally provided that the exhaust gas recirculation device has an exhaust gas recirculation valve, by means of which a quantity of the exhaust gas flowing through the exhaust gas recirculation conduit can be adjusted. The turbine wheel is arranged in a turbine housing which can be flowed through by exhaust gas and can be rotated relative to the turbine housing, wherein the exhaust gas recirculation valve is also arranged in the turbine housing and can be moved relative to the turbine housing to adjust the quantity, or an exhaust manifold is arranged in the exhaust tract, in which exhaust manifold the exhaust gas can be collected from several combustion chambers of the internal combustion engine, wherein the exhaust gas recirculation valve is arranged in the exhaust manifold and can be moved relative to the exhaust manifold to adjust the quantity.
Further advantages, features and details of the invention result from the following description of preferred exemplary embodiments and with reference to the drawings. The features and combinations of features previously specified in the description and the features and combinations of features specified in the following description of figures and/or shown only in the figures can be used not only in the specified combination, but also in other combinations or in isolation, without leaving the scope of the invention.
In the Figures, identical or functionally identical elements are provided with identical reference numerals.
In the exhaust tract 20, an exhaust gas post-treatment device 38 is arranged, which can be flowed through by the exhaust gas. The exhaust gas is post-treated by means of the exhaust gas post-treatment device 38. A pressure present in the exhaust tract 20 downstream of the turbine wheel 28 and upstream of the exhaust gas post-treatment device 38 is labelled p4. A temperature of the exhaust gas in the exhaust gas tract 20, also described as exhaust gas temperature, is labelled T4, wherein the exhaust gas has the temperature T4 downstream of the turbine wheel 28 and upstream of the exhaust gas post-treatment device 38. The exhaust gas post-treatment device 38 has exhaust gas post-treatment elements 40a-d, wherein the exhaust gas post-treatment element 40d is arranged downstream of the turbine wheel 38 and upstream of the exhaust gas post-treatment element 40c. The exhaust gas post-treatment element 40c is arranged downstream of the exhaust gas post-treatment element 40d and upstream of the exhaust gas post-treatment element 40b, and the exhaust gas post-treatment element 40b is arranged upstream of the exhaust gas post-treatment element 40c and upstream of the exhaust gas post-treatment element 40a. The exhaust gas post-treatment element 40d is for example an oxidation catalyst, in particular a diesel oxidation catalyst (DOC). The exhaust gas post-treatment element 40c for example comprises a particle filter, in particular a diesel particle filter (DPF). As an alternative or in addition, the exhaust gas post-treatment element 40c can have an SCR catalyst. In particular, the exhaust gas post-treatment element 40c can have a catalytically effective coating for the selective catalytic reduction (SCR) for denitrifying the exhaust gas, with which coating the particle filter, in particular diesel particle filter, can for example be provided. The exhaust gas post-treatment element 40b is for example an, in particular second, SCR catalyst. The exhaust gas post-treatment element 40a is for example an ammonia slip catalyst (ASC).
In the first embodiment, an exhaust flap 42 is arranged in the exhaust tract 20 downstream of the exhaust gas post-treatment device 38 and thus downstream of the turbine wheel 28, by means of which exhaust flap the exhaust gas in the exhaust tract 18 can be dammed. For example, the exhaust flap 42 is arranged in a conduit element of the exhaust tract 20, and can be moved, in particular pivoted, relative to the conduit element between two different positions. Via the exhaust flap 42, in a first position, at least one partial region of a flow cross-section of the exhaust tract 20 which can be flowed through by the exhaust gas is blocked by means of the exhaust flap 42, such that no more exhaust gas can flow through the partial region. In the second position, the exhaust flap 42 for example releases the partial region.
A bypass device 44 is assigned to the turbine 26, in particular to the turbine wheel 28. The bypass device 44 comprises a bypass conduit 46, which is also described as a bypass line or waste gate conduit. The bypass conduit 46 is fluidically connected to the exhaust tract 20 at connection points V1 and V2, the connection point V1 is arranged upstream of the turbine wheel 28, and the connection point V2 is arranged downstream of the turbine wheel 28, and in particular upstream of the exhaust gas post-treatment device 38. By means of the bypass conduit 46, at least a part of the exhaust gas flowing through the exhaust tract 20 can be branched off from the exhaust tract 20 and introduced into the bypass conduit 46. The branched-off exhaust gas can flow through the bypass conduit 46, and is fed to the connection point V2 by means of the bypass conduit 46, at which connection point V2 the exhaust gas flowing through the bypass conduit 46 can flow out of the bypass conduit 46 and back into the exhaust tract 20. The exhaust gas flowing through the bypass conduit 46 bypasses the turbine wheel 28, such that the turbine wheel 28 is not driven by the exhaust gas flowing through the bypass conduit 46. The bypass device 44 additionally comprises a valve element 48, also described as a waste gate or waste gate valve or bypass valve, by means of which a quantity of the exhaust gas flowing through the bypass conduit 46 can be adjusted. By adjusting the quantity of the exhaust gas flowing through the bypass conduit 46, a power of the turbines 26, also described as a turbine power, and thus the boost pressure (pressure p2s), can be adjusted.
The internal combustion engine 10 has a first exhaust gas recirculation device 50, by means of which an exhaust gas recirculation designed as a high-pressure exhaust gas recirculation can be carried out. The exhaust gas recirculation device 50 is thus designed as a high-pressure exhaust gas recirculation device. The exhaust gas recirculation device 50 comprises a recirculation conduit 52, which is also described as an exhaust gas recirculation conduit. The recirculation conduit 52 is fluidically connected to the exhaust tract 20 at a branching point A1 and fluidically connected to the suction tract 18 at an introduction point E1, such that at least a part of the exhaust gas flowing through the exhaust gas recirculation device 50 can be branched off from the exhaust tract 20 and introduced into the recirculation conduit 52 at the branching point A1 by means of the recirculation conduit 52. The exhaust gas which has been branched off and introduced into the recirculation conduit 52 can flow through the recirculation conduit 52, and is guided to the introduction point E1 by means of the recirculation conduit 52. The exhaust gas flowing through the recirculation conduit 52 can flow out of the recirculation conduit 52 at the introduction point E1 and then flow into the suction tract 18, whereby the exhaust gas flowing through the recirculation conduit 52 is introduced into the suction tract 18 at the introduction point E1, and thus into the air flowing through the suction tract 18. In the first embodiment, the exhaust gas recirculation device 50 is designed as a cooled and uncooled exhaust gas recirculation device. This should in particular be understood to mean the following: An exhaust gas recirculation cooler 54 is arranged in the recirculation conduit 52, by means of which exhaust gas recirculation cooler at least a part of the exhaust gas flowing through the recirculation conduit 52 can be cooled. The exhaust gas recirculation device 50 further has a further bypass conduit 56, which is fluidically connected to the recirculation conduit 52 at the points S1 and S2. The point S1 is arranged in the recirculation conduit 52 upstream of the exhaust gas recirculation cooler 54, and the point S2 is arranged in the recirculation conduit 52 downstream of the exhaust gas recirculation cooler 54 and upstream of the introduction point E1. By means of the further bypass conduit 56, at least a part of the exhaust gas flowing through the recirculation conduit 52 can be branched off from the recirculation conduit 52 at the point S1 and introduced into the further bypass conduit 56. The exhaust gas introduced into the further bypass conduit 56 flows through the further bypass conduit 56, and is fed to the point S2 by means of the further bypass conduit 56. The exhaust gas flowing through the further bypass conduit 56 can flow out of the further bypass conduit 56 and into the recirculation conduit 52 at the location S2. The exhaust gas flowing through the further bypass conduit 56 bypasses the exhaust gas recirculation cooler 54. This means that the exhaust gas flowing through the further bypass conduit 56 does not flow through the exhaust gas recirculation cooler 54, and thus is not cooled by means of the exhaust gas recirculation cooler 54, and instead remains uncooled. A valve element 58 is arranged in the further bypass conduit 56, by means of which a quantity of the exhaust gas flowing through the further bypass conduit 56 can be adjusted.
The exhaust gas recirculation device 50 additionally comprises an exhaust gas recirculation valve 60, by means of which a quantity of the exhaust gas flowing through the recirculation conduit 52, i.e., a quantity of the exhaust gas can be adjusted, which is branched off from the exhaust tract 20 at the branching point A1 by means of the recirculation conduit 52. A throttle flap 62 is arranged in the suction tract 18, in particular downstream of the intercooler 39 and upstream of the combustion chambers 16, in particular upstream of the introduction point E1, by means of which throttle flap a quantity of the air flowing through the suction tract 18 to be fed to the combustion chambers 16 can be adjusted.
The internal combustion engine 10 further has a second exhaust gas recirculation device 64, which is designed as a low pressure exhaust gas recirculation device. This means that an exhaust gas recirculation designed as a low pressure exhaust gas recirculation can be carried out by means of the second exhaust gas recirculation device 64. For this purpose, the exhaust gas recirculation device 64 comprises a second recirculation conduit 66, which is also described as a second exhaust gas recirculation conduit. The second recirculation conduit 66 is fluidically connected to the exhaust tract 20 at a second branching point A2 and fluidically connected to the suction tract 18 at a second introduction point E2. By means of the second recirculation conduit 66, at least a part of the exhaust gas flowing through the exhaust tract 20 can be branched off from the exhaust tract at the second branching point A2 and introduced into the second recirculation conduit 66. The exhaust gas which has been branched off at the branching point A2 and introduced into the second recirculation conduit 66 can flow through the second recirculation conduit 66, and is guided to the introduction point E2 by means of the second recirculation conduit 66. The exhaust gas flowing through the recirculation conduit 66 can flow out of the recirculation conduit 66 at the introduction point E2 and flow into the suction tract 18, such that the exhaust gas flowing through the recirculation conduit 66 can be or is introduced into the suction tract 18 at the introduction point E2, and thus into the air flowing through the suction tract 18. It can be seen from
The second exhaust gas recirculation device 64 can have an in particular second exhaust gas recirculation cooler 68, which is arranged in the second recirculation conduit 66. By means of the exhaust gas recirculation cooler 68, the exhaust gas flowing to the recirculation conduit 66 can be cooled. The second exhaust gas recirculation device 64 further for example has a second exhaust gas recirculation valve 70, which is arranged in the second recirculation conduit 66. By means of the exhaust gas recirculation valve 70, a quantity of the exhaust gas flowing through the recirculation conduit 66, i.e., a quantity of the exhaust gas can be adjusted, which is branched off from the exhaust tract 20 at the branching point A2 by means of the recirculation conduit 66, and introduced into the recirculation conduit 66.
By using the exhaust gas turbocharger 24 designed as an electric turbocharger, more power can be fed into the compressor 30 via electrical support. The EGR driving scavenging pressure difference from the branching point A1 to the introduction point E1, and thus from p3 to p2s is reduced. In the present case, it is for example assumed that the EGR rate is insufficient and the turbine 26, in particular with regard to the waste gate and/or a variable turbine geometry (VTG) of the turbine 26 is matched for the dynamics or the EGR requirement as best as possible. By closing the throttle flap 62 also described as a suction throttle flap, a pressure also described as suction pipe pressure and present in the suction tract 18, in particular downstream of the intercooler 3938, e.g., the pressure p2s, can be reduced. The electrically generated additional boost pressure must be artificially throttled away. In addition, the absorption line in the compressor 30 moves closer to the pump limit. The exhaust flap 42 represents a further possibility of increasing the driving EGR pressure difference. This allows an increased scavenging pressure difference without feedback to the compressor 30. The turbine output is reduced by the increased pressure p4 in particular at least substantially in proportion with p3/p4. This is compensated for by the electric turbocharger.
In addition to a high-pressure EGR path from p3 to p2 in the form of the exhaust gas recirculation device 50, the internal combustion engine 10 shown in
With the omission of the low-pressure EGR path (exhaust gas recirculation device 64), the exhaust flap 42 can also be made available. For this reason or then, the exhaust gas turbocharger 24 in particular designed as an electric turbocharger is for example suggested or equipped with an exhaust gas recirculation valve, as is for example in the exhaust gas recirculation valve 60, which is shown for example in
In
A further bypass device 96 is assigned to the compressor wheel 92, which bypass device has a further bypass conduit 98. The further bypass conduit 98 is fluidically connected to the suction tract 18 at points S3 and S4. The point S3 is arranged upstream of the compressor wheel 92 and downstream of the compressor wheel 32, in particular downstream of the intercooler 39. The point S4 is arranged downstream of the compressor wheel 92 and upstream of the combustion chambers 16. By means of the bypass conduit 98, at least a part of the air flowing through the suction tract 18, and in particular compressed by means of the compressor wheel 32 can be branched off from the suction tract 18 at the point S3 and introduced into the bypass conduit 98. The air introduced into the bypass conduit 98 flows through the bypass conduit 98, and is guided to the point S4 by means of the bypass conduit 98. The air flowing through the bypass conduit 98 can be guided out of the bypass conduit 98 and introduced into the suction tract 18 at the point S4. The air flowing through the bypass conduit 98 bypasses the compressor wheel 92 and is thus not compressed by means of the compressor wheel 92.
In the third embodiment shown in
As an alternative, it is conceivable that the suction air throttle flap (throttle flap 62) replaces the function of the valve element 100 for example designed as a bypass flap. The electric additional compressor 90 additionally has the advantage that the pump limit is expanded by the additional compressor characteristic, which is an advantage in the event of high EGR rates at low rotational speeds. The additional compressor 90 is for example operated transiently during the torque build-up for a short time with EGR, and the compressed air is not cooled.
A clear improvement of the conflict of objectives with regard to nitrogen oxide and dynamics can be achieved by the described embodiments. A clear reduction of the nitrogen oxide emissions can be achieved with a comparable driving power. A further advantage of the additional compressor 90 is that it acts like a high-pressure stage and does not reduce the volume flow of the compressor 30, whereby the latter is further away from the stability limit (spark limit). Particularly high high-pressure EGR rates can be driven transiently, i.e., dynamically.
In an embodiment not depicted in the Figures, it is conceivable that the valve element 100 is designed as an active throttle flap, for example such as the throttle flap 62. A quantity of the air flowing through the bypass conduit 98, and thus bypassing the additional compressor 90, can thus for example be adjusted by means of the valve element 100. For a throttled operation, the electric additional compressor 90 should generate a sufficient reduction in pressure. This can be achieved by the stationary operation or by rotation against the flow direction.
Finally,
Number | Date | Country | Kind |
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10 2021 004 152.6 | Aug 2021 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/070835 | 7/25/2022 | WO |