Internal combustion engine having variable valve operating device

Abstract

To effectively arrange actuators for control by individually controlling an intake valve and an exhaust valve in an internal combustion engine which includes a variable valve operating device for controling valve operating characteristics. An internal combustion engine includes a variable valve operating device having a valve characteristic variable mechanism for controling valve operating characteristics of engine valves consisting of an intake valve and an exhaust valve. The valve characteristic variable mechanism includes electrically operated motors for changing operational timings and lift quantities of the above-mentioned engine valves. The electrically operated motors are arranged outside a valve operating chamber. At the same time, the electrically operated motors are arranged close to the throttle body on a cylinder intake side.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:

FIG. 1 is a left side view of a motorcycle according to an embodiment of the present invention;

FIG. 2 is a cross-sectional view of surrounding of a cylinder head of an engine of the above-mentioned motorcycle;

FIG. 3 is a cross-sectional view taken along a line A-A in FIG. 2;

FIG. 4 is a cross-sectional view taken along a line B-B in FIG. 2;

FIG. 5 is a cross-sectional view taken along a line C-C in FIG. 2;

FIG. 6 is a graph showing a valve operating characteristic of the above-mentioned engine, wherein a rotational angle of a camshaft is taken on an axis of abscissas and the lift quantity of an engine valve is taken on an axis of ordinates;

FIGS. 7( a) and 7(b) are operational explanatory views when an intake valve of the above-mentioned engine assumes the maximum valve operating characteristic, wherein 7(a) shows the intake valve in a closed state, and 7(b) shows the engine valve in an open state;

FIGS. 8( a) and 8(b) are operational explanatory views when the intake valve of the above-mentioned engine assumes the minimum valve operating characteristic, wherein 8(a) shows the engine valve in a closed state, and 8(b) shows the engine valve in an open state;

FIGS. 9( a) and 9(b) are operational explanatory views when an exhaust valve of the above-mentioned engine assumes the maximum valve operating characteristic, wherein 9(a) shows the engine valve in a closed state, and 9(b) shows the engine valve in an open state; and

FIGS. 10( a) and 10(b) are operational explanatory views when the exhaust valve of the above-mentioned engine assumes the minimum valve operating characteristic, wherein 10(a) shows the engine valve in a closed state, and 10(b) shows the engine valve in an open state.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

Hereinafter, embodiments of the present invention are explained in conjunction with the drawings. In the explanation made hereinafter, the directions of front, rear, left, right and the like are, unless otherwise specified, equal to directions of the vehicle. Further, in the drawing, an arrow FR indicates the frontward direction of the vehicle, an arrow LH indicates the leftward direction of the vehicle, and an arrow UP indicates the upward direction of the vehicle respectively.

In a motorcycle 1 shown in FIG. 1, left and right front forks 5 pivotally support a front wheel 4 that is steerably supported on a head pipe 3 which is positioned on a front end portion of a vehicle body frame 2 by way of a steering stem 6. A bar handle 7 for steering is mounted on an upper portion of the steering stem 6. A right grip portion of the bar handle 7 forms a throttle grip.

The vehicle body frame 2 is of a so-called backbone type in which one main tube 8 extends rearwardly and downwardly in an inclined manner from the head pipe 3 thus forming a lower portion between the head pipe 3 and a rider's seat 9. Such a constitution allows a rider to easily stride over the seat 9. Left and right pivot plates 10 are joined to a rear end portion of the main tube 8, and front end portions of swing arms 12 which pivotally support a rear wheel 11 are pivotally and rockably supported on the left and right pivot plates 10.

Front end portions of left and right seat frames 13, which extend rearwardly and upwardly in an inclined manner, are joined to a rear portion of the main tube 8, and left and right rear shock absorbers 14 are arranged between intermediate portions of the left and right seat frames 13 in the longitudinal direction and rear end portions of left and right arms of the swing arms 12. The seat 9 is arranged above the left and right seat frames 13. Here, the seat 9 has a seat surface for a driver and a seat surface for a pillion in the longitudinal direction.

A front portion of the vehicle body frame 2 is suitably covered with a front vehicle body cover 15 made of a synthetic resin, while a rear portion of the vehicle body frame 2 is suitably covered with a rear vehicle body cover 16 also made of a synthetic resin. The rear vehicle body cover 16 supports the seat 9 together with the left and right seat frames 13. An article storing box 17, which is positioned below the seat 9, is arranged in the inside of the rear vehicle body frame 2. A fuel tank 18 is provided which is supported on front portions of the left and right seat frames 13 are arranged on a front lower side of the article storing box 17.

An engine (internal combustion engine) 20, which constitutes a prime mover of the motorcycle 1, is arranged in the inside of the center lower portion (inside of the lower portion) of the vehicle body frame 2. The engine 20 is an air-cooled single-cylinder engine which arranges a crankshaft thereof not shown in the drawing along the vehicle width direction (lateral direction) and has a basic constitution which mounts a cylinder portion 22 in an erected manner from a front end portion of a crankcase 21 thereof to the front side of the vehicle. In the engine 20, upper and lower rear portions of the crankcase 21 are supported on the left and right pivot plates 10 and, at the same time, an upper portion of the crankcase 21 is supported on a longitudinally intermediate portion of the main tube 8 by way of an engine hanger 8a.

A cylinder portion 22 of the engine 20 frontwardly projects from the front end portion of the crankcase 21 (in the vehicle advancing direction) with an axis thereof (cylinder axis) C1 arranged approximately horizontal (slightly frontwardly and upwardly in detail) with respect to a ground surface. The cylinder portion 22 is mainly formed of a cylinder body 23 which is mounted on the front end portion of the crankcase 21, a cylinder head 24 which is mounted on a front end portion of the cylinder body 23, and a head cover 25 which is mounted on a front end portion of the cylinder head 24. A piston 23a is fitted in the inside of the cylinder body 23, and a reciprocation motion of the piston 23a is converted into a rotary motion of the crankshaft.

To explain the embodiment also in conjunction with FIG. 2 along with FIG. 1, a downstream side of a throttle body 26 is connected to the upper side (intake side) of the cylinder head 24 by way of an insulator 28 and, at the same time, a proximal end side of an exhaust pipe 27 is connected with the lower side (exhaust side) of the cylinder head 24. The throttle body 26 has an intake passage therein arranged in a downwardly inclined manner, and a rear end side (downstream side) thereof connected to the cylinder head 24 by way of the insulator 28 which is curved toward a lower side (cylinder side).

A throttle valve (a butterfly valve) 26a of the throttle body 26 is an electronic throttle which is operated by a driving force of an electric motor 36 which is driven in accordance with a manipulation quantity of the throttle grip (an output requirement from a rider) or the like. In FIG. 2, a rotation shaft 26b of the throttle valve 26a is provided together with an output shaft 36a of the electric motor 36. A reduction gear shaft 36b is arranged between the output shaft 36a and the rotation shaft 26b. Further, an opening sensor not shown in FIG. 2 for detecting an opening of the throttle valve 26a is provided to the rotation shaft 26b.

An air cleaner case 29 is supported on a front lower side of the main tube 8 and is connected to an upstream side (front end side) of the throttle body 26. An injector (a fuel injection valve) 28a is mounted on a curved outer peripheral side of the insulator 28 from above. In FIG. 2, a line 26c indicates an axis of the intake passage in the inside of the throttle body 26, and a line 28c indicates a center axis (an axis along the fuel injection direction) of the injector 28a, respectively.

The cylinder head 24 forms a combustion chamber 31 together with the cylinder body 23 and the piston 23a and also forms a valve operating chamber 32 together with the head cover 25. The engine 20 in this embodiment is an OHC two-valve-type engine, wherein an intake port 33a and an exhaust port 33b each of which has a single combustion-chamber-side opening are respectively formed in the cylinder head 24, and the combustion-chamber-side openings of respective ports 33a, 33b are opened or closed by an intake valve 34a and by an exhaust valve 34b, hereinafter, these valves are also referred to as engine valves.

The respective engine valve 34a, 34b include umbrella-like valve bodies which are aligned with combustion-chamber-side openings of the respective ports 33a, 33b and rod-like stems which are extended from the valve bodies. The stems of the respective engine valves 34a, 34b extend obliquely in a state wherein the stems move away from each other toward the head cover 25 side (toward the inside of the valve operating chamber 32) and form a V-shape in a side view, and are supported in a reciprocably penetrating manner on a valve guide which is fixedly mounted on the cylinder head 24. A spring force of a valve spring is imparted via a retainer (neither one of these parts is shown in the drawing) in the stem distal end side of the respective engine valve 34a, 34b. The valve bodies of the respective engine valves 34a, 34b close the combustion chamber side openings of the respective ports 33a, 33b due to the spring force. On the other hand, by operating the respective engine valves 34a, 34b against the spring force, the valve bodies of the respective engine valves 34a, 34b open the combustion-chamber-side openings of the respective ports 33a, 33b.

The intake valve 34a is opened in an intake stroke in which the piston 23a descends toward the crankcase 21 side thus allowing outside air to be sucked in the inside of the cylinder through the air cleaner case 29 and the throttle body 26. Thus, the outside air is mixed with a fuel injected from the injector 28a in the inside of the intake port 33a and is sucked into the combustion chamber 31. Next, in a compression stroke in which the piston 23a ascends toward the cylinder head 24 side, the intake valve 34a is closed and the mixed air which is sucked into the combustion chamber 31 is compressed and, at the same time, the mixed air is ignited by two ignition plugs 31a, 31b and is burnt. See FIG. 3.

Next, in an expansion stroke in which the piston 23a descends again, the piston 23a applies a torque to the above-mentioned crankshaft upon receiving a combustion gas pressure in the inside of the combustion chamber 31. Thereafter, the exhaust valve 34b is opened in an exhaust stroke in which the piston 23a ascends again thus allowing a burnt gas in the inside of the combustion chamber 31 to be discharged to the outside of the cylinder through the exhaust port 33b which is in communication with the combustion chamber 31.

As shown in FIG. 2, the engine 20 includes a variable valve operating device 40 which can control valve operating properties of the respective engine valves 34a, 34b.

The variable valve operating device 40 is formed by combining a valve drive mechanism 41 which opens or closes the respective engine valves 34a, 34b and a valve characteristic variable mechanism 61 which changes the valve operating properties including open/close timings and the maximum lift quantities of the respective engine valves 34a, 34b.

To explain the embodiment also in conjunction with FIGS. 3 and 4 along with FIGS. 1 and 2, the valve driving mechanism 41 includes, in the inside of the valve operating chamber 32, a camshaft 42 which laterally extends in parallel with the above-mentioned crankshaft, intake and exhaust sub rocker arm 43a, 43b which are respectively rocked by an intake drive cam 42a and an exhaust drive cam 42b which are mounted on the camshaft 42, intake and exhaust rotary cams 45a, 45b which are connected to either one of the respective sub rocker arms 43a, 43b via link members 44a, 44b and are rotated by rocking movements of the respective sub rocker arms 43a, 43b, and intake and exhaust main rocker arms 46a, 46b which stride over any one of the respective rotary cams 45a, 45b and the engine valve 34a or 34b.

FIG. 2 shows the intake side of the valve drive mechanism 41. However, the sub rocker arms 43a, 43b, the link members 44a, 44b, the rotary cams 45a, 45b and the main rocker arms 46a, 46b have substantially the same constitutions on the intake side and the exhaust side respectively. See, FIGS. 7, 9. These parts are substantially arranged in a rotational symmetrical manner by 180° about the cylinder axis C1.

The camshaft 42 is arranged between stems of the respective engine valves 34a, 34b and has both left and right end portions thereof rotatably supported on the cylinder head 24 and a cam holder 35 which is fixed to the cylinder head 24. A driven sprocket wheel 47 is mounted on a left end of the camshaft 42 with a cam chain extending and wound around the driven sprocket wheel 47 and a drive sprocket wheel mounted on the crankshaft (neither one of these parts is shown in the drawing). Thus, the camshaft 42 is rotationally driven in response to the rotation of the crankshaft at a speed half of a speed of the crankshaft. In the drawing, an arrow F indicates a rotation direction (normal rotation direction) of the camshaft 42 and an axis C2 indicates a rotation axis (a cam axis) of the camshaft 42.

In an intermediate portion of the camshaft 42 in the lateral direction, for example, in order from the left, the intake drive cam 42a and the exhaust drive cam 42b are mounted in parallel with a predetermined gap therebetween. An outer peripheral surface (a cam surface) of each drive cam 42a, 42b includes a cylindrical zero lift surface Z1 which is coaxial with the camshaft 42 and a lift surface Y1 which increases a diameter thereof by bulging toward an outer peripheral side with respect to the zero lift surface Z1. Each drive cam 42a, 42b is formed such that, when an input portion of the sub rocker arm 43a or 43b is brought into contact with the zero lift surface Z1, an input portion of the main rocker arm 46a or 46b is made to be in contact with the zero lift surface Z2 of the corresponding rotary cam 45a or 45b, and the combustion-chamber-side opening of the port 33a or 33b is kept closed without lifting the corresponding engine valve 34a or 34b.

On the other hand, when an input portion of the sub rocker arm 43a or 43b gets over the lift surface Y1 of each drive cam 42a, 42b, by rocking the sub rocker arm 43a or 43b, an input portion of the main rocker arm 46a or 46b is allowed to get over the lift surface Y2 of the corresponding rotary cam 45a or 45b thus lifting the corresponding engine valve 34a or 34b whereby the combustion-chamber-side opening of the port 33a or 33b is opened.

Each sub rocker arm 43a, 43b has one end portion which constitutes a rocking fulcrum arranged on a side opposite to the corresponding engine valve 34a or 34b with a camshaft 42 sandwiched therebetween and extends toward the engine valve 34a or 34b side from the one end portion in a state wherein the sub rocker arm 43a or 43b wraps around below the camshaft 42 (the cylinder head 24 side). A distal end portion thereof is connected to the rotary cam 45a or 45b via a link member 44a or 44b. One end portion of each sub rocker arm 43a, 43b is rockably supported on a holder 67a or 67b described later by way of a shaft 51 parallel with the camshaft 42. Further, a portion of each sub rocker arm 43a, 43b closer to one end portion thereof in a longitudinally intermediate portion constitutes the above-mentioned input portion which supports a cam roller 52 which rolls on a cam surface of the drive cam 42a or 42b.

The respective rotary cams 45a, 45b are arranged on laterally outer sides of the corresponding drive cams 42a and 42b. The cams 45a, 45b are located closely to the drive cams 42a and 42b. The rotary cams 45a, 45b are supported on the camshaft 42 in a penetrating manner and are rotatable coaxially with and relative to the camshaft 42. On the engine valves 34a, 34b sides corresponding to the respective rotary cams 45a, 45b, connecting portions 53 for connecting the link members 44a and 44b are formed in a projecting manner. On the head cover 25 side of outer peripheral surfaces of the respective rotary cam 45a, 45b, cam surfaces including the above-mentioned zero lift surfaces Z2 and the lift surfaces Y2 are formed. The zero lift surfaces Z2 are formed into a cylindrical shape which is coaxial with the camshaft 42 with the lift surfaces Y2 extending toward sides opposite to the corresponding engine valve 34a and 34b along the tangential directions of the zero lift surfaces Z2 to form a curved surface which is curved toward the cylinder head 24 side while increasing a diameter size thereof. On cam crest portions 54 which form the lift surfaces Y2, portions on the sides opposite to the lift surfaces Y2 assume stepped portions which include flat portions along the camshaft diameter directions.

Each main rocker arm 46a, 46b arranges one end portion thereof which constitutes an input portion above the camshaft 42 (the head cover 25 side) and extends toward a distal end of the stem of the corresponding engine valve 34a or 34b from one end portion. A longitudinally intermediate portion of the main rocker arm 46a, 46b is rockably supported on the cam holder 35 by way of a shaft 55 arranged parallel with the camshaft 42. A cam roller 56, which rolls on a cam surface of the corresponding rotary cam 45a or 45b, is supported on the above-mentioned one end portion of each main rocker arm 46a, 46b. A tappet bolt 57 is brought into contact with a distal end of the stem of the corresponding engine valve 34a or 34b and is fixed to another end side of each main rocker arm 46a, 46b.

In such a construction, when the camshaft 42 is rotatably driven together with the crankshaft and the cam roller 52 of the sub rocker arm 43a or 43b gets over the lift surface Y1 of each drive cam 42a, 42b, the sub rocker arm 43a or 43b is rocked thus rotating the rotary cam 45a or 45b by way of the link member 44a or 44b. Then, a cam crest portion 54 of the rotary cam 45a or 45b is moved to a cam roller 56 side of the corresponding main rocker arm 46a or 46b to make the cam roller 56 of the main rocker arm 46a or 46b get over the lift surface Y2 of the cam crest portion 54. Thus, the main rocker arm 46a or 46b is rocked thus opening the engine valve 34a or 34b which is in a closed state. See FIG. 7 and FIG. 9.

As shown in FIG. 2, FIG. 3 and FIG. 5, the valve characteristic variable mechanism 61 includes intake-side and exhaust-side electrically operated motors 62a, 62b which constitute individual drive sources on intake and exhaust sides, intake-side and exhaust-side second drive shafts 63a, 63b to which a rotational force of either one of the electrically operated motors 62a, 62b is transmitted. A pair of intake-side and exhaust-side worm gears 64a, 64b are provided which reduce a rotational force of either one of the second drive shafts 63a, 63b and convert the rotational direction by 90°. Intake-side and exhaust-side control shafts 65a, 65b are driven by way of either one of the pair of worn gears 64a, 64b. Intake-side and exhaust-side arm members 66a, 66b have one end thereof engaged with either one of eccentric cams 75 mounted on the respective control shafts 65a, 65b, and intake-side and exhaust-side holders 67a, 67b to which either one of another end portions of the respective arm members 66a, 66b is connected.

FIG. 2 shows the intake side of the valve characteristic variable mechanism 61. However, the electrically operated motors 62a, 62b, second drive shafts 63a, 63b, the pair of worm gears 64a, 64b, and the control shafts 65a, 65b have substantially the same constructions on the intake side and the exhaust side respectively. See, FIG. 7, FIG. 9. These parts are substantially arranged in line symmetry with respect to the cylinder axis C1. Further, the arm members 66a, 66b and the holders 67a, 67b also have the substantially same construction on the intake side and the exhaust side respectively. See, FIG. 7 and FIG. 9. The above-mentioned parts are arranged in substantially rotational symmetry by 180° around the cylinder axis C1.

The respective motors 62a, 62b are arranged in parallel in the lateral direction with a predetermined distance therebetween on the intake side and the cylinder-distal-end side of the head cover 25. Drive axes (rotary axes) C3 of the drive shafts 68 are arranged substantially orthogonal to the cylinder axis C1 and the cam axis C2. At the same time, the motors 62a, 62b are mounted on the head cover 25 in a state wherein one-end side of the motors 62a, 62b in one axial direction are brought into contact with the intake side of the head cover 25. The drive shafts 68 of the respective motors 62a, 62b extend into the inside of the valve operating chamber 32, and exothermic bodies such as coils are arranged outside the valve operating chamber 32 in a state wherein the exothermic bodies are housed in the inside of substantially cylindrical cases 69 along the above-mentioned axis C3. As viewed in the direction of the cylinder axis C1, a cylinder intake passage, which includes the throttle body 26 therein, is arranged between the respective motors 62a, 62b (between the cases 69). See FIG. 5.

Respective second drive shafts 63a, 63b are arranged in parallel with the drive shafts 68 of the corresponding motors 62a or 62b on left and right sides of the cylinder distal end side in the inside of the valve operating chamber 32. Both end portions of the second drive shafts 63a, 63b are rotatably supported on the head cover 25. On motor-side end portions of the respective second drive shafts 63a, 63b, relatively-large-diameter second gears 72 are mounted that mesh with first gears 71 formed on outer peripheries of the drive shafts 68 of the motor 62a or 62b. Worm gears 73 are formed on longitudinally intermediate portions of the respective second drive shafts 63a, 63b. The worm gears 73 are meshed with wheel gears 74 which are mounted on control shafts 65a or 65b positioned on the cylinder head 24 side. Thus, without using the respective second drive shafts 63a, 63b, the drive shafts 68 of the respective motors 62a, 62b may be directly connected to pairs of the worm gears 64a, 64b.

The respective control shafts 65a, 65b extend in the inside of the valve operating chamber 32 in parallel with the camshaft 42 in the lateral direction. The control shafts 65a, 65b are concentrically arranged in a state wherein the intake-side control shaft 65a is arranged on a left side and the exhaust-side control shaft 65b is arranged on a right side. The control shafts 65a, 65b are individually rotatably supported on the cam holder 35. Eccentric cams 75 are integrally mounted on laterally inner end portions of the respective control shafts 65a, 65b. The wheel gears 74 are integrally mounted on laterally outer end portions of the respective control shafts 65a, 65b. The respective eccentric cams 75 are formed in a disc shape and have center axes C5 which are offset in parallel with respect to rotational axes C4 of the respective control shaft 65a, 65b. One end portion of the arm members 66a, 66b are rockably fitted on outer peripheries of the eccentric cams 75.

The respective arm members 66a, 66b are formed in a plate shape and are arranged substantially orthogonal to the camshaft 42. The arm members 66a, 66b are arranged on laterally inner sides of the cylinder in the same manner as the respective eccentric cams 75 and have one end portions thereof engaged with the corresponding eccentric cams 75. The respective arm members 66a, 66b extend in a tapered shape from one end portion sides thereof to cylinder-head-24 sides thereof. Distal end portions (another end portions) of the arm members 66a, 66b are engaged with corresponding holders 67a or 67b.

Each holder 67a, 67b includes first and second holder members 76, 77 having a plate shape which are arranged substantially orthogonal to the camshaft 42. Both holder members 76, 77 have one end portions thereof rotatably supported on the camshaft 42 in a penetrating manner in a state wherein the holder members 76, 77 are rotatable relative to the camshaft 42. The holding members 67a, 67b extend in a tapered shape toward a side opposite to the corresponding engine valves 34a, 34b from one-end-portion sides thereof. Both holder members 76, 77 have the substantial same shape and are arranged in an overlapped manner as viewed from the camshaft direction (as viewed from the lateral direction).

The first holder members 76 of the respective holders 67a, 67b are positioned on the laterally inner side of the cylinder in the same manner as the arm members 66a, 66b, while the second holder members 77 of the respective holders 67a, 67b are positioned on the laterally outer side of the cylinder. On portions in the vicinity of one end portion of the first holder members 76 of the respective holders 67a, 67b and on the head cover 25 side, connecting portions 78 for connecting the holders 67a, 67b with corresponding arm members 66a or 66b are provided in a projecting manner. Both the holder members 76, 77 are arranged with a predetermined distance therebetween so as to sandwich the drive cam 42a or 42b and the rotational cam 45a or 45b therebetween.

An intermediate spacer 81 and a distal end spacer 82 are respectively held between intermediate portions of both holder members 76, 77 and between the distal end portions (another end portions) of both holder members 76, 77. One end portions of the sub-rocker arms 43a, 43b are rockably supported on a laterally inner side of the intermediate spacer 81 by way of the shaft 51. A spring receiving part 83b, which faces in an opposed manner a spring receiving portion 83a mounted in a projecting manner on the cylinder head 24 side of the rotational cams 45a, 45b, is arranged on a laterally outer side of the intermediate spacer 81. A coil spring 83c is arranged between the spring receiving portion 83a and the spring receiving portion 83b in a shrinkable manner. See, FIG. 2.

On left and right inner sides of the distal-end spacer 82, spring receiving portions 84b, which face spring receiving portions 84a mounted on the sub rocker arms 43a, 43b in the vicinity of the cam roller 52 in a projecting manner, are arranged on a laterally inner side of the distal-end spacer 82. Coil springs 84c are provided between these spring receiving portions 84a, 84b in a shrinkable manner. See, FIG. 2. On left and right outer sides of the distal-end spacer 82, for example, a spring receiving portion 85b is arranged which faces a spring receiving portion not shown in the drawing mounted on the cam holder 35. A coil spring 85c is provided between the spring receiving portions 85b in a shrinkable manner. See, FIG. 2.

As shown in FIG. 3 and FIG. 5, on both left and right sides of the head cover 25, angle sensors 86, such as potentiometers which detect rotational angles of the control shafts 65a, 65b, are respectively arranged on corresponding sides. Each angle sensor 86 is arranged such that a body 86a thereof is arranged outside the valve operating chamber 32 and a rotary shaft 86b thereof for detecting an angle is inserted into the inside of the valve operating chamber 32. The rotary shafts 86b are engaged with left and right outer end portions of the corresponding control shafts 65a, 65b in a relatively non-rotatable manner. Detection signals from these angle sensors 86 are inputted into an ECU 87 which performs an operational control of the respective electrically operated motors 62a, 62b.

As shown in FIG. 5, the ECU 87 includes an air flow meter for detecting an intake air quantity and a crank angle sensor for detecting a piston position and an engine rotational speed. The above-mentioned opening sensor detects an opening (throttle opening) of the throttle valve 26a and the like, and controls the operation of the respective electrically operated motors 62a, 62b. More specifically, the operation of the valve characteristic variable mechanism 61 based on a detection signal from an operational state detection means 88 for detecting an operational state of the engine 20, a detection signal from the above-mentioned angle sensor 86 and the like thus enabling an engine operation with the valve operating characteristic in response to the operation state of the engine 20 or the like.

Next, the manner of operation is explained.

As shown in the graph illustrated in FIG. 6, the operational timings (opening/closing timings) and maximum life quantities of the intake and exhaust valves 34a, 34b are individually and continuously controlled by the valve characteristic valuable mechanism 61 between the respective maximum valve operating characteristics Kimax, Kemax and the respective minimum valve operating characteristics Kimin, Kemin. Here, the minimum valve operating characteristics Kimin, Kemin in FIG. 6 correspond to a state in which the valve lift quantity is 0 (that is, a valve rest state).

More specifically, with respect to the intake valve 34a, for example, when the valve operating characteristic is shifted to the arbitrary small valve operating characteristic Ki from the maximum valve operating characteristic Kimax, the opening timing has an angle thereof continuously delayed from θiomax to θio and, at the same time, the closing timing has an angle thereof continuously and relatively gently advanced from θicmax to θic. Thus, a valve opening period is continuously shortened and, at the same time, a rotational angle of the cam shaft 42 (or a crank angle indicative of a rotational position of the crank shaft) with which the maximum lift quantity is obtained has an angle thereof continuously delayed and, at the same time, the maximum lift quantity is continuously decreased.

On the other hand, with respect to the exhaust valve 34b, for example, when the valve operating characteristic is shifted to the arbitrary small valve operating characteristic Ke from the maximum valve operating characteristic Kemax, the opening timing has an angle thereof continuously and relatively gently delayed from θeomax to θeo and, at the same time, a closing timing has an angle thereof continuously advanced from θecmax to θec. Thus, the valve opening period is continuously shortened and, at the same time, a rotational angle of the cam shaft 42 with which the maximum lift quantity is obtained has an angle thereof continuously advanced and, at the same time, the maximum lift quantity is continuously decreased.

As shown in FIG. 7(a), on the intake side of the valve characteristic variable mechanism 61, the control shaft 65a is rotated by driving the intake-side electrically operated motor 62a by way of the pair of worm gears 64a thus pulling up the arm member 66a to a movement limit position on an upper side (head cover 25 side) in FIG. 7(a). In such a state, the holder 67a is rotated to a rotational limit position in the clockwise direction (cam shaft reverse rotation direction) in FIG. 7(a) against a spring force of the above-mentioned coil spring 85c and, at the same time, the sub rocker arm 43a is moved to a movement limit position in the clockwise direction in FIG. 7(a). In addition, the rotary cam 45a is rotated to the rotational limit position in the clockwise direction in the drawing by way of the link member 44a. Thus, the cam crest portion 54 of the rotary cam 45a is moved to the movement limit position in the clockwise direction in FIG. 7(a), and a lift surface Y2 of the cam crest portion 54 approaches closest to the cam roller 56 (input portion) of the main rocker arm 46a.

In such a state, when the cam shaft 42 is rotatably driven and, as shown in FIG. 7(b), the cam roller 52 of the sub rocker arm 43a moves over a lift surface Y1 of the intake drive cam 42a, the sub rocker arm 43a is rocked against a spring force of the coil spring 84c thus rotating the rotary cam 45a by way of the link member 44a against a spring force of the coil spring 83c whereby the main rocker arm 46a is rocked by the lift surface Y2 of the rotary cam 45a thus opening the engine valve 34a. The valve operating characteristic assumes the above-mentioned maximum valve operating characteristic Kimax in which the opening timing of the intake valve 34a assumes the most advanced angle and the closing timing of the intake valve 34a assumes the most delayed angle and, at the same time, the rotational angle of the cam shaft 42 with which the maximum lift quantity is obtained assumes the most advanced angle, and the maximum lift quantity becomes maximum.

Further, as shown in FIG. 8(a), when the arm member 66a is pulled down to an arbitrary moved position at a lower portion (cylinder head 24 side) in the drawing by driving the intake-side electrically operated motor 62a, the sub rocker arm 43a is moved to an arbitrary moved position in the counterclockwise direction (normal rotating direction of the cam shaft) in the drawing and, at the same time, the cam crest portion 54 of the rotary cam 45a is moved to an arbitrary moved position in the counterclockwise direction in the drawing, and the lift surface Y2 of the cam crest portion 54 is separated from the cam roller 56 of the main rocker arm 46a.

In such a state, when the cam shaft 42 is driven and, as shown in FIG. 8(b), the cam roller 52 of the sub rocker arm 43a moves over a lift surface Y1 of the intake drive cam 42a, in the same manner as the above-mentioned operation, the sub rocker arm 43a is rocked to rotate the rotary cam 45a, and the main rocker arm 46a is rocked by the lift surface Y2 of the rotary cam 45a thus opening the engine valve 34a. The valve operating characteristic assumes the above-mentioned small valve operating characteristic Ki in which the opening timing of the intake valve 34a assumes the delayed angle and the closing timing of the intake valve 34a assumes the advanced angle and, at the same time, the rotational angle of the cam shaft 42 with which the maximum lift quantity is obtained assumes the delayed angle and the maximum lift quantity is decreased.

On the other hand, as shown in FIG. 9(a), on the exhaust side of the valve characteristic variable mechanism 61, the control shaft 65b is rotated by driving the exhaust-side electrically operated motor 62b by way of the pair of worm gears 64b thus pulling up the arm member 66b to a movement limit position on an upper side (head cover 25 side) in FIG. 9(a). In such a state, the holder 67b is rotated to a rotation limit position in the counterclockwise direction (cam shaft normal rotation direction) in FIG. 9(a) against a spring force of the above-mentioned coil spring 85c and, at the same time, the sub rocker arm 43b is moved to a movement limit position in the counterclockwise direction in FIG. 9(a), and the rotary cam 45b is rotated to the rotational limit position in the counterclockwise direction in FIG. 9(a) by way of the link member 44b. Here, the cam crest portion 54 of the rotary cam 45b is moved to the movement limit position in the counterclockwise direction in FIG. 9(a), and a lift surface Y2 of the cam crest portion 54 approaches closest to the cam roller 56 (input portion) of the main rocker arm 46b.

In such a state, when the cam shaft 42 is rotatably driven and, as shown in FIG. 9(b), the cam roller 52 of the sub rocker arm 43b gets over a lift surface Y1 of the intake drive cam 42b, the sub rocker arm 43b is rocked against a spring force of the above-mentioned coil spring 84c thus rotating the rotary cam 45b by way of the link member 44b against a spring force of the above-mentioned coil spring 83c whereby the main rocker arm 46b is rocked by the lift surface Y2 of the rotary cam 45b thus opening the engine valve 34b. The valve operating characteristic assumes the above-mentioned maximum valve operating characteristic Kemax in which the opening timing of the exhaust valve 34b assumes the most advanced angle and the closing timing of the exhaust valve 34a assumes the most delayed angle and, at the same time, the rotational angle of the cam shaft 42 with which the maximum lift quantity is obtained assumes the most delayed angle, and the maximum lift quantity becomes maximum.

Further, as shown in FIG. 10(a), when the arm member 66b is pulled down to an arbitrary moved position at a lower portion (cylinder head 24 side) in FIG. 10(a) by driving the exhaust-side electrically operated motor 62b, the cam roller 52 (input end) of the sub rocker arm 43b is moved to an arbitrary moved position in the clockwise direction (reverse rotating direction of the cam shaft) in FIG. 10(a) and, at the same time, the cam crest portion 54 of the rotary cam 45b is moved to an arbitrary moved position in the clockwise direction in FIG. 10(a), and the lift surface Y2 of the cam crest portion 54 is separated from the cam roller 56 of the main rocker arm 46b.

In such a state, when the cam shaft 42 is rotatably driven and, as shown in FIG. 10(b), the cam roller 52 of the sub rocker arm 43b gets over a lift surface Y1 of the exhaust drive cam 42b, in the same manner as the above-mentioned operation, the sub rocker arm 43b is rocked to rotate the rotary cam 45b, and the main rocker arm 46b is rocked by the lift surface Y2 of the rotary cam 45b thus opening the engine valve 34b. The valve operating characteristic assumes the above-mentioned small valve operating characteristic Ke in which the opening timing of the exhaust valve 34b assumes the delayed angle and the closing timing of the exhaust valve 34b assumes the advanced angle and, at the same time, the rotational angle of the cam shaft 42 with which the maximum lift quantity is obtained assumes the delayed angle and the maximum lift quantity is decreased.

Such a variable valve operating device 40 is controlled by the above-mentioned ECU 87 in response to an operational state of the engine 20. That is, when the engine 20 is operated in a low load region, the lift quantities of the intake and exhaust valves 34a, 34b are made small, and the opening timing assumes a delayed angle and, at the same time, the closing timing assumes an advanced angle. Due to such a control, a valve overlapping quantity is decreased thus enabling the acquisition of the enhancement of the fuel economy and the stable combustion. On the other hand, when the engine 20 is operated in a middle or high load region, the lift quantities of the intake and exhaust valves 34a, 34b are made large, and the opening timing assumes an advanced angel and, at the same time, the closing timing assumes a delayed angle. Due to such a control, the valve overlapping quantity is increased. Thus, the intake charging efficiency is enhanced thus realizing the acquisition of a sufficient output and, at the same time, the fuel economy performance and the exhaust performance attributed to an internal EGR (Exhaust Gas Recirculation) can be enhanced.

As has been explained heretofore, the engine 20 according to the above-mentioned embodiment is mounted on the motorcycle 1, and includes a cylinder head 24 which is joined to the cylinder body 23 and forms the combustion chamber 31 and the valve operating chamber 32 therein, and the variable valve operating device 40 having the valve characteristic variable mechanism 61 which controls the valve operating characteristic of the engine valves constituted of the intake valve 34a and the exhaust valve 34b. Here, the above-mentioned valve characteristic variable mechanism 61 includes the electrically operated motors 62a, 62b which change the operational timings and the lift quantities of the above-mentioned engine valves 34a, 34b, the electrically operated motors 62a, 62b are arranged outside the above-mentioned valve operating chamber 32 and, at the same time, the electrically operated motors 62a, 62b are arranged close to the throttle body 26 on the cylinder intake side.

Due to such a constitution, it is possible to arrange the electrically operated motors 62a, 62b which are liable to easily become bulky by effectively making use of a space which is liable to be formed around the intake system parts, particularly, around the throttle body 26 which connects the cylinder head 24 and the air cleaner. Thus, even when the engine 20 includes a plurality of electrically operated motors 62a, 62b, the engine can be miniaturized as a whole and, at the same time, the cooling property of the electrically operated motors 62a, 62b can be enhanced.

Further, in the above-mentioned engine 20, a drive axis C3 of the above-mentioned electrically operated motors 62a, 62b is arranged substantially perpendicular to the cylinder axis C1. Thus, the projection of the electrically operated motors 62a, 62b from the cylinder head 24 in the cylinder axis C1 direction can be suppressed whereby even when the engine 20 includes the plurality of electrically operated motors 62a, 62b, it is possible to miniaturize the cylinder as a whole in the cylinder axis C1 direction.

Further, in the above-mentioned engine 20, by providing the plurality of electrically operated motors 62a, 62b for individually controlling the above-mentioned intake valve 34a and the exhaust valve 34b, the operational timings and the lift quantities of the intake valve 34a and the exhaust valve 34b can be individually changed thus effectively making use of the EGR combustion region which exhibits favorable fuel economy.

More particularly, as viewed along the above-mentioned cylinder axis C1, by arranging the cylinder intake passage in a space surrounded by the plurality of electrically operated motors 62a, 62b, it is possible to efficiently arrange the respective electrically operated motors 62a, 62b and the cylinder intake passage.

Further, in the above-mentioned engine 20, the valve characteristic variable mechanism 61 includes the rotatable control shafts 65a, 65b for changing the operational timings and the lift quantities of the above-mentioned engine valves 34a, 34b, and the angular sensor 86 for detecting the rotational angles of the control shafts 65a, 65b are formed on one end portions of the control shafts 65a, 65b. Thus, by directly detecting the rotational angles of the control shafts 65a, 65b using the angular sensors 86, it is possible to easily adjust the operational timings and lift quantities of the engine valves 34a, 34b.

Further, in the above-mentioned engine 20, by driving the above-mentioned electrically operated motors 62a, 62b to control the operational timings and the lift quantities of the above-mentioned engine valves 34a, 34b in response to the throttle opening and the engine rotational speed, it is possible to set a proper EGR combustion zone in response to the throttle opening and the engine rotational speed and, at the same time, the fuel economy can be enhanced by optimizing the EGR combustion region.

Further, in the electronic throttle type engine 20, by obtaining the above-mentioned throttle opening based on an output of the opening sensor of the throttle valve 26a, it is possible to realize a more accurate engine control and, at the same time, an increase in the number of parts can be suppressed.

The present invention is not limited to the above-mentioned embodiment and, for example, the valve characteristic variable mechanism may control the valve operating characteristic of either one of the intake/exhaust valves, and one of the operational timings and the lift quantities of the intake/exhaust valves may be changed. Further, as the drive source (actuator) of the valve characteristic variable mechanism, a hydraulic motor or cylinder which uses a fluid pressure or the like may be used in place of the electrically operated motor.

Further, the present invention may be applicable to an engine which mechanically drives a throttle valve by way of a cable or the like in place of the electronic throttle type engine.

Further, the present invention may be also applicable to an engine which includes a cylinder inclined forwardly, rearwardly or in the lateral direction in place of the substantially horizontal cylinder. Further, the present invention may be applicable to an engine in which at least one of the intake and exhaust valves is constituted of a plurality of valves. Further, the present invention may be applicable to various types of reciprocation engines such as a parallel or V-type plural-cylinder engine or a vertically-installed engine which has a crankshaft thereof arranged along the longitudinal direction of a vehicle.

Further, the constitution of the above-mentioned embodiment is one example of the present invention, and it is needless to say that the present invention is not limited to the motorcycle and is applicable to a three-wheeled or four-wheeled vehicle, and various modifications are conceivable without departing from the gist of the present invention.

The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.

Claims

1. An internal combustion engine having a variable valve operating device, the internal combustion engine being mounted on a vehicle and comprising: a cylinder head joined to a cylinder body and forming a combustion chamber and a valve operating chamber therein; anda variable valve operating device having a valve characteristic variable mechanism for controlling a valve operating characteristic of at least one engine valve out of an intake valve and an exhaust valve, wherein the valve characteristic variable mechanism includes an actuator for changing at least one of the operational timing and a lift quantity of the engine valve, said actuator being arranged outside the valve operating chamber;wherein the actuator is arranged on a cylinder intake side and, at the same time, is arranged close to a throttle body.

2. The internal combustion engine having a variable valve operating device according to claim 1, wherein the valve characteristic variable mechanism includes a control shaft which is rotated to change at least one of the operational timing and the lift quantity of the engine valve, and a sensor for detecting a rotational angle is mounted on one end portion of the control shaft.

3. The internal combustion engine having a variable valve operating device according to claim 1, wherein at least one of the operational timing and the lift quantity of the engine valve is controlled in response to throttle opening and an engine rotational speed.

4. The internal combustion engine having a variable valve operating device according to claim 1, wherein the actuator is driven in response to the throttle opening and the engine rotational speed.

5. The internal combustion engine having a variable valve operating device according to claim 2, wherein at least one of the operational timing and the lift quantity of the engine valve is controlled in response to throttle opening and an engine rotational speed.

6. The internal combustion engine having a variable valve operating device according to claim 2, wherein the actuator is driven in response to the throttle opening and the engine rotational speed.

7. The internal combustion engine having a variable valve operating device according to claim 3, wherein the actuator is driven in response to the throttle opening and the engine rotational speed.

8. The internal combustion engine having a variable valve operating device according to claim 3, wherein the throttle opening is obtained based on an output of an opening sensor of an electronic throttle.

9. The internal combustion engine having a variable valve operating device according to claim 4, wherein the throttle opening is obtained based on an output of an opening sensor of an electronic throttle.

10. An internal combustion engine having a variable valve operating device, the internal combustion engine being mounted on a vehicle and comprising: a cylinder head joined to a cylinder body and forming a combustion chamber and a valve operating chamber therein; anda variable valve operating device having a valve characteristic variable mechanism for controlling a valve operating characteristic of at least one engine valve out of an intake valve and an exhaust valve, wherein the valve characteristic variable mechanism includes an actuator for changing at least one of operational timing and a lift quantity of the engine valve, and the actuator is arranged outside the valve operating chamber;wherein a drive axis of the actuator is arranged substantially orthogonal to a cylinder axis.

11. The internal combustion engine having a variable valve operating device according to claim 10, wherein the valve characteristic variable mechanism includes a control shaft which is rotated to change at least one of the operational timing and the lift quantity of the engine valve, and a sensor for detecting a rotational angle is mounted on one end portion of the control shaft.

12. The internal combustion engine having a variable valve operating device according to claim 10, wherein at least one of the operational timing and the lift quantity of the engine valve is controlled in response to throttle opening and an engine rotational speed.

13. The internal combustion engine having a variable valve operating device according to claim 10, wherein the actuator is driven in response to the throttle opening and the engine rotational speed.

14. The internal combustion engine having a variable valve operating device according to claim 11, wherein at least one of the operational timing and the lift quantity of the engine valve is controlled in response to throttle opening and an engine rotational speed.

15. The internal combustion engine having a variable valve operating device according to claim 11, wherein the actuator is driven in response to the throttle opening and the engine rotational speed.

16. The internal combustion engine having a variable valve operating device according to claim 12, wherein the actuator is driven in response to the throttle opening and the engine rotational speed.

17. The internal combustion engine having a variable valve operating device according to claim 12, wherein the throttle opening is obtained based on an output of an opening sensor of an electronic throttle.

18. The internal combustion engine having a variable valve operating device according to claim 13, wherein the throttle opening is obtained based on an output of an opening sensor of an electronic throttle.

19. An internal combustion engine having a variable valve operating mechanism, the internal combustion engine being mounted on a vehicle and comprising: a cylinder head joined to a cylinder body and forming a combustion chamber and a valve operating chamber therein; anda variable valve operating device having a valve characteristic variable mechanism for controlling valve operating characteristics of engine valves constituting of an intake valve and an exhaust valve, wherein the valve characteristic variable mechanism includes an actuator for changing at least one of operational timing and a lift quantity of the engine valve, and the actuator is arranged outside the valve operating chamber,wherein the actuator is constituted of a plurality of actuators for individually controlling the intake valve and the exhaust valve, and a cylinder intake passage is arranged in a space surrounded by the plurality of actuators as viewed in the direction of the cylinder axis.

20. The internal combustion engine having a variable valve operating device according to claim 19, wherein the valve characteristic variable mechanism includes a control shaft which is rotated to change at least one of the operational timing and the lift quantity of the engine valve, and a sensor for detecting a rotational angle is mounted on one end portion of the control shaft.

21. The internal combustion engine having a variable valve operating device according to claim 19, wherein at least one of the operational timing and the lift quantity of the engine valve is controlled in response to throttle opening and an engine rotational speed.

22. The internal combustion engine having a variable valve operating device according to claim 19, wherein the actuator is driven in response to the throttle opening and the engine rotational speed.

23. The internal combustion engine having a variable valve operating device according to claim 20, wherein at least one of the operational timing and the lift quantity of the engine valve is controlled in response to throttle opening and an engine rotational speed.

24. The internal combustion engine having a variable valve operating device according to claim 20, wherein the actuator is driven in response to the throttle opening and the engine rotational speed.

25. The internal combustion engine having a variable valve operating device according to claim 21, wherein the actuator is driven in response to the throttle opening and the engine rotational speed.

26. The internal combustion engine having a variable valve operating device according to claim 21, wherein the throttle opening is obtained based on an output of an opening sensor of an electronic throttle.

27. The internal combustion engine having a variable valve operating device according to claim 22, wherein the throttle opening is obtained based on an output of an opening sensor of an electronic throttle.