The contents of all related application listed above are incorporated herein by reference.
The present invention relates to combustion engines. In particular, the present invention relates to combustion engines having an annular piston layout. More specifically, the invention relates to obtaining mechanical energy directly from the expenditure of the chemical energy of fuel burned in an annular combustion chamber, wherein the movable annular piston is cooled with liquid in direct and continuous contact with the movable piston surface during all induction, compression, expansion, and exhaust strokes, and more particularly to a type of an internal combustion engine described in the U.S. Pat. No. 7,905,221 B2, issue date Mar. 15, 2011, for an internal combustion engine.
Internal combustion engines of the annular piston type are known from the above identified U.S. Pat. No. 7,905,221 B2 which discloses an internal combustion engine comprising a substantially cylindrical air chamber having a circumferential interior wall and a substantially round upper interior wall. The engine has an annular shaped combustion chamber having a substantially circular inner wall surface substantially concentric with the cylindrical air chamber and a substantially circular outer wall surface substantially concentric with the cylindrical air chamber. The engine further comprises a pre-combustion, fixed volume chamber in fluid communication with the annular shaped combustion chamber, and a substantially cylindrical piston comprising a first surface cooperatively configured to fit within the substantially cylindrical air chamber. The engine also comprises an air sump supply in communication with a compression chamber configured to receive compressed air there from. For a detailed description of the background art of Internal Combustion Engines reference is made to the above-identified U.S. Pat. No. 7,905,221 B2 without repeating it here.
It is a fact that a significant amount of heat is generated by combustion in the annular combustion chamber wall. The heat is cooled in the known annular piston engine by providing cooling channels in the engine block for cooling the cylinder wall.
It is therefore an object of the present invention to further improve the cooling of an internal combustion engine of the annular piston type. It is a particular aim to provide efficient cooling of the annular piston of such an engine.
The aim is achieved with a novel center shaft for an internal combustion engine of the annular piston type. The center shaft is configured to fit slidably at least partially inside a center chamber of the movable annular piston. The center shaft comprises at least one passageway for providing a fluid flow to the center chamber of the piston.
More specifically, the center shaft according to the present invention is characterized by claim 1.
On the other hand the aim is achieved with a novel internal combustion engine comprising a block having at least one annular combustion chamber and an annular piston with a center chamber. The annular piston of the engine is configured to reciprocate in the combustion chamber. The internal combustion engine further comprises a center shaft being fixed to said block and configured to fit at least partially inside the center chamber of the annular piston. The center shaft comprises at least one passageway which is configured to lead fluid flow to and from the center chamber of the annular piston.
More specifically, the internal combustion engine according to the present invention is characterized by the characterizing portion of claim 19.
Considerable benefits are gained with aid of the present invention. Primarily, the piston may be cooled by virtue of the fluid flow arranged inside the piston. Since both the housing around the piston and all sides of the annular combustion chamber are cooled these prevailing conditions allow for cool, typically about 200 to 300° F., operation of the piston, seals and combustion chamber walls instead of conventional typical 500 to 600° F. temperature. Substantially higher compression ratio and combustion temperature can be used in the combustion chamber resulting in higher fuel economy and cleaner exhaust gases. Reduced heat expansion allows very tight tolerances between the cooled movable and stationary surfaces. Use of even zero gap (clearance) self-lubricating graphite seals becomes feasible.
In the following, certain embodiments of the invention are described in greater detail with reference to the accompanying drawings in which:
Four main embodiments of the present invention shall be described in the following by discussing first the main components of the apparatus of the first embodiment of an internal combustion engine featuring a liquid cooled annular piston and in connection with a linear generator. The exemplary embodiment is followed by a general description of its operation. Descriptions of further embodiments of the present invention are described in the form of a linear compressor, linear positive displacement pump and rotational mechanical power generation.
Reference is made to
With reference to
The center shaft 20 is configured to be installed in a sealed manner into the annular piston 40. According to a particularly preferable embodiment, the water-cooled center shaft 20 has two self-lubricating GraphAlloy seals 28 to form a liquid and gas tight seal between the stationary water-cooled center shaft 20 and the double-acting movable annular shape piston 40 to contain the cooling liquid in the annular passage way 12.
With reference to
With reference to
The piston is adapted in a movable but tight manner into the engine block. There are preferably two GraphAlloy seals 46 to form a gas tight zero gap (clearance) seal between the cylindrical piston tube section 42, the stationary water-cooled engine head block 60, and the stationary water-cooled engine base block 30 to contain the compressed air and combustion gases in the main and variable length annular shaped combustion chamber 49 formed between the double-acting movable annular shape piston 40 and the stationary water-cooled annular combustion chamber block 50. The combustion chamber block 50 may be a separate sub-assembly or an integral part of the main engine block 30 or head block 60. One or more GraphAlloy seals 48 in the ring shaped piston section 44 are used to seal off the combustion gases in a gas tight manner from the compressed air on opposite sides of the ring shaped piston section 44 inside the variable length annular shaped combustion chamber 49.
A specific note is made here that the term “GraphAlloy” is meant to be a generic term used in the field for self-lubricating graphite alloy seals and does not refer to any trademarked term for any specific manufacturer.
With reference to
With reference to
Inside the cylindrical shell 66 of the head block 60 there is a multi-coil stator 68 that is used to create a magnetic field that translates linearly, rather than rotates. The coils are pulsed on so the region of the magnetic field moves in sync with the double-acting movable annular shape permanent magnet assembly 70 to create an electric current.
With reference to
Tie-rods or other conventional means are used to connect and hold the stationary components of the present invention together in the axial direction.
Conventional means are used in connection with the multi-coil stator 68 in the stationary water-cooled engine head block 60 to create a magnetic field that translates linearly, rather than rotates. The coils are pulsed on so the region of the magnetic field moves in sync with the double-acting movable annular shape permanent magnet assembly 70 to create an electric current. The coils are connected to inverters which convert the generator output to direct current. The inverters are controlled by a digital signal processor system maximizing the efficiency of the power conversion process.
The linear generator assembly acts as a linear starter motor when starting the liquid cooled annular piston internal-combustion engine. Since the internal engine of an annular piston type generates a significant amount of pressurized air, the engine may alternatively be started by virtue of said pressurized air. Namely, the engine may be started by running the engine in a forced manner by feeding air and fuel into the combustion chamber from the fuel and pressurized air reservoirs (not shown).
Conventional means are used to circulate the cooling liquid through the stationary water-cooled center shaft 20. While the cooling liquid flows through the annular passage way 12, this cooling liquid chamber 12 allows constant and direct contact between the cooling liquid and the inside cylindrical surface of the double-acting movable annular shape piston 40.
Since both the housing around the cylindrical piston tube section 42, and all sides of the annular combustion chamber 49, are also water-cooled, these prevailing conditions allow for cool, typically 200 to 300° F., operation of the piston, seals and combustion chamber walls instead of conventional typical 500 to 600° F. temperature. Substantially higher compression ratio and combustion temperature can be used in the combustion chamber resulting in higher fuel economy and cleaner exhaust gases. Reduced heat expansion allows very tight tolerances between the cooled movable and stationary surfaces. Use of even zero gap (clearance) self-lubricating graphite seals becomes feasible.
Even though this first embodiment of the present invention shows the cooling liquid inlet and outlet at opposite ends of the stationary water-cooled center shaft 20, it is also possible to use the same cooling liquid circulation path as shown in the next embodiments of the present invention, where cooling liquid inlet and outlet ports are at the same end in the stationary water-cooled center shaft 20.
The left hand side longitudinal cross section view of the assembly below cross Section A-A shows the double-acting movable annular shape piston 40 in the extreme extracted position, where the supercharged combustion air supply port 63a is providing the exhaust gas scavenging operation and the induction of combustion air, while the fuel injector port 65a in the fixed volume pre-combustion chamber 64 is providing the fuel into the combustion air at the end of the upward compression cycle to begin the next expansion cycle.
The center longitudinal cross section view of the assembly below cross Section B-B shows the double-acting movable annular shape piston 40 in the middle stroke position, where it is blocking the exhaust outlet ports 52 in the middle of the stationary water-cooled annular combustion chamber 50. The expanding combustion gases 50a above the annular shape piston 40 power the expansion stroke, while the fresh combustion air 50b is being compressed under the annular shape piston 40.
The right hand side longitudinal cross section view of the assembly below cross Section C-C shows the double-acting movable annular shape piston 40 in the extreme extended position, where the supercharged combustion air supply port 63b is providing the exhaust gas scavenging operation and the induction of combustion air, while the fuel injector port 65b in the fixed volume pre-combustion chamber 64 is providing the fuel into the combustion air at the end of the downward compression cycle to begin the next expansion cycle.
For the detailed description of the operation of the annular internal-combustion engine that is used in this first embodiment of the present invention, please refer to the above identified U.S. Pat. No. 7,905,221 B2.
Since the liquid-cooled piston allows cooler internal surface operation, higher compression ratio, and therefore, higher combustion temperature, the EMISSION ANALYSIS paragraph of the above-identified U.S. Pat. No. 7,905,221 B2 will be repeated in the following with minor modifications.
One preferable feature for the high thermal efficiency and practically no carbon monoxide, hydrocarbon or nitrogen oxide emissions from the apparatus of the present invention is the use of the liquid cooled annular piston, high compression ratio, and practically zero gap seals in combination with the dual fixed volume combustion chambers. A pre-combustion chamber receives a rich fuel-air mixture while the supercharged annular combustion air chamber is charged with a very lean mixture or none at all. The rich mixture ignites the lean main mixture. The resulting peak temperature is low enough to inhibit the formation of nitrogen oxides, and the mean temperature is sufficiently high to limit emissions of carbon monoxide and hydrocarbon. The fuel/air ratio varies from rich at the pre-combustion chamber to lean at the annular shape combustion chamber.
It is the peak temperature, which occurs at the tip of the flame front, that produce most of the nitrogen oxide emissions; the lower the peak temperatures the lower the nitrogen oxide emissions. When the piston is racing away from the flame front it produces a cooling effect that results in lower peak temperatures and lower nitrogen oxide emissions. It is a well-known fact that combustion efficiencies can be improved by running lean, significantly above 14.5 to 1 air/fuel ratio.
The annular shape combustion chamber in combination with the tangential entry of the flame front from both the pre-combustion chamber and the supercharged annular combustion air supply chamber produce a massive turbulence that results in an extremely fast burn rate (combustion duration). Burn rate is the amount of time it takes for the trapped fuel/air mixture to completely combust. Burn rate is a powerful multiplier of engine efficiency.
Reference is made to
With reference to
With reference to
With reference to
The water-cooled center shaft 120 has two self-lubricating GraphAlloy seals 128 to form a liquid and gas tight seal between the stationary water-cooled center shaft 120 and the double-acting movable annular shape piston 140 to contain the cooling liquid in the annular passage way 112.
With reference to
With reference to
A specific note is made here that the term “GraphAlloy” is meant to be a generic term used in the field for self-lubricating graphite alloy seals and does not refer to any trademarked term for any specific manufacturer.
Since the descriptions of the stationary water-cooled annular combustion chamber block 150 and the stationary water-cooled engine head block 160, are in principal the same as described earlier in the first embodiment of the present invention, the text is not repeated here.
With reference to
Tie-rods or other conventional means are used to connect and hold the stationary components of the present invention together in the axial direction.
The operation of the apparatus 10b of the second embodiment of the present invention is similar to the operation described earlier in connection with the first embodiment and will therefore not be repeated here.
It is to be understood that the reference to use the second embodiment as an air compressor applies also to compressing any other type of gas or fluid medium as well.
According to a further alternative embodiment, the second embodiment presented in
This particular embodiment would be most feasible when running a plurality of pistons in a multi-cylinder layout, wherein pressure variations created in the crank chamber are evened out.
The apparatus of the third embodiment of the present invention (not shown) has in principal the same components as the second embodiment except that the apparatus is used as a linear positive displacement pump to pressurize and move liquids.
The general description of the apparatus of the third embodiment of the present invention is in principal the same as in the second embodiment except that the apparatus is used as a linear positive displacement pump to pressurize and move liquids.
Reference is made to
With reference to
The water-cooled center shaft 120 has two self-lubricating GraphAlloy seals 228 to form a liquid and gas tight seal between the stationary water-cooled center shaft 220 and the double-acting movable annular shape piston 240 to contain the cooling liquid in the annular passage way 212.
With reference to
With reference to
The piston head 247 is attached by conventional means to a conventional piston rod 282 which, together with a conventional crankshaft assembly 280, converts the linear movement of the double-acting movable annular shape piston 240 into rotational mechanical power.
There are two GraphAlloy seals 246 to form a gas tight zero gap (clearance) seal between the cylindrical piston tube section 242, the stationary water-cooled engine head block 260, and the stationary water-cooled engine base block 230 to contain the compressed air and combustion gases in the main and variable length annular shaped combustion chamber 249 formed between the double-acting movable annular shape piston 240 and the stationary water-cooled annular combustion chamber 250. One or more GraphAlloy seals 148 in the ring shaped piston section 244 are used to seal off gas tight the combustion gases from the compressed air on opposite sides of the ring shaped piston section 244 inside the variable length annular shaped combustion chamber 249.
A specific note is made here that the term “GraphAlloy” is meant to be a generic term for self-lubricating graphite alloy seals and does not refer to any trademarked term for any specific manufacturer.
Since the descriptions of the stationary water-cooled annular combustion chamber 250 and the stationary water-cooled engine head block 260, are in principal the same as described earlier in the first embodiment of the present invention, the text is not repeated here.
Tie-rods or other conventional means are used to connect and hold the stationary components of the present invention together in the axial direction.
The operation of the apparatus 10d of the fourth embodiment of the present invention is similar to the operation described earlier in connection with the first embodiment and will therefore not be repeated.
From the above it is clear that the apparatus 10 in its various embodiments features a stationary center a center shaft provided at least partially inside a movable annular piston and comprising inner passage ways for providing a fluid flow inside the piston. In the first and fourth embodiment the fluid flow was used for cooling the piston, in the second embodiment the fluid flow was used for producing compressed air, and in the third embodiment the fluid flow was used for pumping a liquid. As also described, the novel inner passage way forming center shaft may be adapted to produce one or a plurality of different fluid flows for different purposes and it may be configured to act in connection with a conventional combustion engine for driving a mechanical transmission, or for producing electrical energy (cf.
The present application is a 371 of International PCT Application No. PCT/FI2011/051116 filed Dec. 16, 2011. PCT Application No. PCT/FI2011/051116 claims priority benefit of U.S. Provisional Application Ser. No. 61/423,800 filed Dec. 16, 2010
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FI2011/051116 | 12/16/2011 | WO | 00 | 9/17/2013 |
Publishing Document | Publishing Date | Country | Kind |
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WO2012/080575 | 6/21/2012 | WO | A |
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Number | Date | Country | |
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20130333659 A1 | Dec 2013 | US |
Number | Date | Country | |
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61423800 | Dec 2010 | US |