This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2019-079242 filed on Apr. 18, 2019, the content of which is incorporated herein by reference.
This invention relates to an internal combustion engine unit including an internal combustion engine into which lubricating oil is supplied.
Conventionally, as this type of apparatus, there is a known apparatus, described in Japanese Examined Patent Publication No. 3730610 (JP3730610B2). The apparatus of JP3730610B2 is configured to return lubricating oil in an internal combustion engine to an oil pan through a through hole formed in a balancer device fastened to a lower portion of an engine body.
However, to return the lubricating oil to the oil pan at suppressed speed in the apparatus of JP3730610B2, it is necessary to form, in the balancer apparatus, a through hole that is a combination of a vertically extending longitudinal hole and a horizontally extending transverse hole, resulting in an increase in machining man-hours.
An aspect of the present invention is an internal combustion engine unit including: an internal combustion engine body; a balancer device attached to a lower portion of the internal combustion engine body; and an oil pan attached to the lower portion of the internal combustion engine body so as to surround the balancer device. The balancer device is disposed facing an outlet of an oil outflow hole, and the oil outflow hole is formed in the internal combustion engine body so as to return a lubricating oil in the internal combustion engine body to the oil pan.
The objects, features, and advantages of the present invention will become clearer from the following description of embodiments in relation to the attached drawings, in which:
Hereinafter, an embodiment of the present invention is explained with reference to
As shown in
The engine body 1 includes a crankshaft 10 extending along an axis CL extending in the front-rear direction, a cylinder block 11, and a lower block 12 and is formed as, for example, an in-line four-cylinder engine. The crankshaft 10 is rotatably supported between the cylinder block 11 and lower block 12.
As shown in
The engine body 1 is provided with a through hole (an oil outflow hole) 13 for returning, to the oil pan 3, oil that has lubricated the components in the engine body 1. The through hole 13 is formed so as to pass through the left ends in the left-right direction of approximately central portions in the front-rear direction of the cylinder block 11 and lower block 12.
That is, the through hole 13 passes through a lower-left portion of the engine body 1. An outlet 13h for discharging the oil to the oil pan 3 is formed in the lower surface of the lower block 12. Since the through hole 13 is formed in the lower-left position of the leftward-inclined engine body 1, the oil in the engine body 1 easily flows into the oil pan 3.
The through hole 13 is approximately in the shape of a cylinder, and the outlet 13h is approximately in the shape of a circle. The shapes of the through hole and outlet are not limited thereto. For example, the through hole may be in the shape of a circular truncated cone, and the outlet may be in the shape of an ellipse.
The balancer device 2 is configured to reduce secondary vibrations of the engine 100 caused by reciprocation of the piston of the engine body 1. The balancer device 2 is fastened to the lower surface of the lower block 12 of the engine body 1 using multiple bolts B1 inserted into the left and right ends of the balancer device 2 from below. The balancer device 2 is also disposed so as to face the outlet 13h of the through hole 13 and to be spaced from the outlet 13h by a predetermined clearance.
The balancer device 2 includes a pair of left and right balancer shafts 20R and 20L having approximately the same shapes and a housing 21 that rotatably supports the two balancer shafts 20R and 20L such that the balancer shafts are parallel with each other.
The housing 21, which houses the two balancer shafts 20R and 20L, includes an upper housing 21U and a lower housing 21L that are formed by vertically dividing the housing 21 along a plane passing through the centers of the balancer shafts 20R and 20L and joined together. The balancer shafts 20R and 20L are located below the crankshaft 10, and the balancer shaft 20L is located adjacent to the outlet 13h of the through hole 13.
As shown in
For example, the balancer shaft 20L is rotationally driven in the same direction as the direction of the crankshaft 10 at a rotation speed that is twice that of the crankshaft 10. The rotational speed ratio of the balancer shaft 20L can be changed as necessary by adjusting the sizes of the large sprocket 14 and small sprocket 15.
Helical gears 22 are integrally disposed on the balancer shafts 20R and 20L so that the balancer shafts can be interlocked with each other through the helical gears 22. Specifically, the balancer shaft 20R is rotationally driven in a direction opposite to that of the balancer shaft 20L due to engagement between the helical gears 22 integrally disposed on the balancer shafts 20R and 20L.
The balancer shafts 20R and 20L include small-diameter first and second journals 23a and 23b in front of the helical gears 22, and include large-diameter third and fourth journals 23c and 23d behind the helical gears 22.
Front and rear counter weights 24 that deflect the center of gravity radially outward from the rotation center are integrally disposed on a rear portion of each of the balancer shafts 20R and 20L so as to sandwich the third journal 23c.
Flanges 25 are formed on ends of the front and rear counter weights 24 so that the flanges 25 sandwich the third journal 23c. Diameters of the flanges 25 are greater than that of the third journal 23c. The mutually facing end surfaces of the flanges 25 (the end surf faces facing the third journal 23c) are provided with thrust receiving surfaces 25a.
To make the counter weights 24 as small as possible and then obtain the initial equivalent rotating mass, the diameters of shafts 241 of the counter weights 24 are made relatively small. To compensate for a reduction in the stiffness due the small diameter, ribs 242 are disposed over the entire lengths of the non-weight sides of both shafts 241 so as to axially connect the mounting portion of the helical gear 22 and the flange 25 disposed on the front side of the third journal 23c and axially connect the mounting portion of the helical gear 22 and the flange 25 disposed on the front side of the fourth journal 23d.
To minimize the increase in the weight due to the disposition of the ribs 242 and to optimize the stress distribution, the ribs 242 are in tapered shapes whose height sizes are smaller in positions closer to the axial center of each counter weight 24.
On the other hand, the first to fourth journals 23a to 23d of the balancer shafts 20R and 20L are supported by first to fourth bearing holes 26a to 26d that are formed by joining the upper housing 21U and lower housing 21L together and each consist of two halves.
To assemble the balancer device 2, first, the first to fourth journals 23a to 23d of the balancer shafts 20R and 20L are placed on the respective halves close to the lower housing 21L, of the first to fourth bearing holes 26a to 26d. Then, in this state, the respective halves close to the upper housing 21U, of the first to fourth bearing holes 26a to 26d are aligned with the first to fourth journals 23a to 23d of the balancer shafts 20R and 20L and then the upper housing 21U and lower housing 21L are joined together. Thus, the balancer shafts 20R and 20L are rotatably housed in the housing 21.
The configuration of the housing 21 will be described.
As shown in
Bolt holes 212 into which bolts B1 can be inserted are formed in the fastening portions 211 so as to pass through the fastening portions in the up-down direction. The housing 21 is fastened to the lower surface of the lower block 12 by screwing the bolts B1 inserted into the bolt holes 212 of the fastening portions 211 from below, into fastening holes (not shown) formed in the lower surface of the lower block 12.
Each fastening portion 211 is approximately in the shape of a cylinder. Two ribs 213 is disposed on each fastening portion 211 in a standing manner so as to extend inwardly (inwardly in the left-right direction and inwardly in the front-rear direction) from the outer circumferential surface of the housing 21. Each rib 213 is in a tapered shape whose length in the up-down direction is shorter in positions closer to the inside of the housing 21. The two ribs 213 disposed on each fastening portion 211 allow for increasing the strength or stiffness of the fastening portions 211 while suppressing an increase in the weight of the housing 21. This allows for optimizing the distribution of stress acting on the fastening portions 211 while suppressing the weight.
Specifically, as shown in
Also, as shown in
As shown in
As shown in
Thus, the oil strainer 4 is disposed in a position in the oil pan 3 in which the oil level varies to a lesser extent. As a result, even if the level of the oil stored in the oil pan 3 varies due to front/rear acceleration, centrifugal force, or the like during travel, a reduction in the oil suction performance can be prevented.
As shown in
The mounting portion 29 is approximately in the shape of a cylinder, and an outer circumferential portion thereof is coupled to the bearing wall 27c provided with a half of the third bearing hole 26c located in an approximately central portion in the front-rear direction of the lower housing 21L (see
As shown in
In particular, the swelling portion 5 is provided at the left end of the lower housing 21L that is inclined leftward with the engine 100 mounted on the vehicle body. This configuration allows for bringing the lower end of the swelling portion 5 closer to the level of the oil stored in the oil pan 3.
As shown in
The outer surface of the swelling portion 5 is in the shape of a protruding curved surface swelling leftward. In other words, it is formed in convex curved surface. This configuration allows the oil discharged from the outlet 13h of the engine body 1 to flow down to the lower end of the swelling portion 5 along the outer circumferential surface thereof, that is, allows for preventing the discharged oil from dripping or flowing down onto the oil pan 3 from some point of the swelling portion 5 before reaching the lower end of the swelling portion 5.
The swelling portion 5 also swells downward. This configuration allows for bringing the lower end of the swelling portion 5 closer to the level of the oil stored in the oil pan 3.
While, in
As shown in
As shown in
The front end of the oil circulation passage 50 communicates with the oil pan 3 through the oil strainer 4, and the rear end thereof communicates with the pump container 28h containing the oil pump.
The guide 6 shown in
The guide 6 is approximately in the shape of a cylinder and is provided at the left end in the left-right direction of an approximately central portion in the front-rear direction of the upper housing 21U included in the housing 21, as shown in
A rib 61 is connected to the guide 6 so as to extend rightward from the outer circumferential surface of the guide 6. The rib 61 is in a tapered shape whose length in the up-down direction is shorter in positions closer to the right side of the housing 21. The ribs 61 and 213 provided at the guide 6 are able to increase the strength or stiffness of the guide 6 while suppressing an increase in the weight of the housing 21. That is, the distribution of stress acting on the guide 6 can be optimized while suppressing the weight.
As shown in
An inlet 62 on the upper end of the communication hole 60 of the guide 6 is formed such that the cross-sectional area thereof is greater than the cross-sectional area of the outlet 13h of the through hole 13 formed in the engine body 1 (the lower block 12). Specifically, with the balancer device 2 fastened to the engine body 1, the inlet 62 of the communication hole 60 is formed so as to be larger than the outlet 13h of the through hole 13. In other words, with the balancer device 2 fastened to the engine body 1, the inlet 62 of the communication hole 60 is formed such that the outlet 13h of the through hole 13 is located inside the inlet 62 of the communication hole 60 in the view A in
Since the inlet 62 of the communication hole 60 is larger than the outlet 13h of the through hole 13, the oil is able to reliably flow from the through hole 13 into the communication hole 60. Also, even if a clearance is formed between the lower block 12 and balancer device 2 with the balancer device 2 fastened to the engine body 1, the oil easily flows from the through hole 13 into the communication hole 60.
The communication hole 60 is in the shape of a circular truncated cone whose cross-sectional area is gradually reduced in the oil discharge direction (downward). That is, an outlet 63 of the communication hole 60 has a smaller cross-sectional area than the inlet 62. Thus, the oil is easily guided to the outer surface of the swelling portion 5.
As shown in
The outlet 63 of the communication hole 60 is approximately in the shape of a circle. In the view A in
Next, the flow of the oil that lubricates the components in the engine 100 thus configured will be described.
The oil flows so as to lubricate the components in the engine 100, and then is discharged from the outlet 13h formed in the lower surface of the lower block 12 of the engine body 1 through the through hole 13 formed in the engine body 1.
The oil discharged from the outlet 13h of the through hole 13 flows into the communication hole 60 of the guide 6 communicating with the through hole 13. Since the inlet 62 of the communication hole 60 has a larger cross-sectional area than the outlet 13h of the through hole 13, the oil reliably flows into the communication hole 60.
As shown in
The oil that has dripped or flowed down onto the outer surface of the swelling portion 5 flows downward along the outer surface of the swelling portion 5. Since the outer surface of the swelling portion 5 is in the shape of a curve, the oil easily flows downward along the outer surface of the swelling portion 5. The oil reaches a lower portion (e.g., the lower end) of the swelling portion 5 and then drips or flows down onto the oil pan 3 by gravity.
By driving the oil pump disposed in the pump housing 28, the oil stored in the oil pan 3 is sucked by the oil pump through the oil strainer 4 and the oil circulation passage 50 formed in the swelling portion 5 and then pressure-fed to the components in the engine body 1.
The present embodiment can achieve advantages and effects such as the following:
(1) The engine 100 serving as the internal combustion engine unit according to the present embodiment includes the engine body 1, the balancer device 2 attached to a lower portion of the engine body 1, and the oil pan 3 attached to the lower portion of the engine body 1 so as to surround the balancer device 2 (
This configuration eliminates the need to subject the balancer device 2 to perforation or the like and allows for suppressing the inflow speed at which the oil that has lubricated the engine body 1 is returned to the oil pan 3, that is, the speed at which the oil discharged from the through hole 13 drips or flows down onto the surface of the oil stored in the oil pan 3. Thus, when the discharged oil drips or flows down onto the oil pan 3, attraction of the air and thus bubbling of the stored oil can be prevented. Also, when the discharged oil drips or flows down onto the oil pan 3, generation of a sound can be suppressed.
(2) The balancer device 2 includes the swelling portion 5 that swells so as to cross the outflow direction (the arrow A in
(3) The balancer device 2 includes the balancer shafts 20R and 20L and the housing 21 that rotatably supports the balancer shafts 20R and 20L (
(4) The swelling portion 5 includes the oil passage that guides the oil stored in the oil pan 3 to the engine body 1, that is, the oil circulation passage 50 (
(5) The swelling portion 5 is in the shape of a protruding curved surface so that the oil that has flown out from the through hole 13 flows along the outer circumferential surface of the swelling portion 5 (
(6) The swelling portion 5 is also provided so as to swell downward (
(7) The balancer device 2 includes the guide 6 that is disposed above the swelling portion 5 and guides the oil flowing out from the through hole 13 to the swelling portion 5 (
(8) The guide 6 includes the communication hole 60 (through hole) that communicates with the through hole 13 (
In the above embodiment, the balancer device includes the housing 21 having the swelling portion 5 and the guide 6. However, a housing of a balancer device can be of any configuration insofar as adapted to include a swelling portion.
Although in the above embodiment, the swelling portion 5 is provided at the lower housing 21L, it can be provided at the upper housing 21U. In the above embodiment, the oil circulation passage 50 is formed in the swelling portion 5. However, an oil passage may be provided at a member other than the swelling portion 5.
In the above embodiment, the swelling portion 5 is swelled leftward and downward. However, a swelling portion can be of any configuration insofar as adapted to swell leftward, i.e., a direction orthogonal to an oil discharged direction.
The above embodiment can be combined as desired with one or more of the above modifications. The modifications can also be combined with one another.
According to the present invention, it is possible to effectively suppress an oil flow speed when returning lubricating oil in an internal combustion engine body to an oil pan while suppressing an increase in machining man-hours.
Above, while the present invention has been described with reference to the preferred embodiments thereof, it will be understood, by those skilled in the art, that various changes and modifications may be made thereto without departing from the scope of the appended claims.
Number | Date | Country | Kind |
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2019-079242 | Apr 2019 | JP | national |