This application claims benefit under 35 U.S.C. § 371 to international application No. PCT/IB2020/058451 filed on Sep. 11, 2020, which claims priority to French application No. IT 102019000016271 filed on Sep. 13, 2019, the contents of which are incorporated by reference in their entireties.
The present invention relates to the field of production of vehicles having a ridable seat, this term in general meaning a motorcycle or motor vehicle having two, three or four wheels, mainly intended to transport people. The present invention in particular relates to a combustion engine for a vehicle having a ridable seat provided with a camshaft for controlling a plurality of (suction or relief) valves and a device for varying the phase of said camshaft, i.e. said valves, with respect to the drive shaft.
As is known, an internal combustion engine for a vehicle having a ridable seat comprises a drive shaft which rotation is caused by the movement of the pistons in the combustion chamber of the cylinder. The engine likewise comprises one or more suction valves for introducing an air-fuel mixture into the combustion chamber, and one or more relief valves for discharging combustion gases. The suction valves and the relief valves are controlled by respective camshafts mechanically connected to the drive shaft, through a distribution system which typically comprises gears, belts or chains. The rotation movement of the camshafts through the distribution system therefore is synchronized with the one of the drive shaft.
The term “timing” usually means the moment in which the opening and the closing of the suction and relief valves occurs with respect to a predetermined position of the piston. In particular, in order to define the timing, the opening advance (or delay) angle is considered with respect to the BDC (bottom dead center) and the closing advance (or delay) angle is considered with respect to the UDC (upper dead center). The advance angle is defined as the moment in which the valve reaches the complete open/closed position, ending the stroke thereof. Therefore, the advance angle values cause the instants in which the valve starts its opening motion (from completely closed) or closing motion (from completely open).
It is just as known that for a time interval, i.e. for a certain rotation angle of the drive shaft, the suction valves and the relief valves are simultaneously open. This range is called “crossing angle” and is the step in which the exhaust gases quickly leave the combustion chamber, inducing a suck which allows the suction of the fresh gases to be increased. The timing of the suction valves and the relief valves therefore causes the crossing angle value.
It is just as known that the value of the crossing angle causes various benefits according to the rotation speed of the drive shaft. An increased crossing angle value improves the performance at high speeds, but at low speeds causes poor efficiency of the engine in addition to an inefficient combustion, and therefore increased emissions. Contrarily, the engine loses efficiency at high rotation speeds if the crossing angle is quite curbed.
With respect to the above, various technical solutions have been proposed to vary the timing of the suction valves and/or the relief valves, i.e. to vary the value of the crossing angle of the valves, according to the rotation speed.
U.S. Pat. No. 9,719,381 describes one of these technical solutions. Specifically, U.S. Pat. No. 9,719,381 describes an engine in which the distribution system is of the DOHC (double overhead camshaft) type comprising two camshafts, one intended to control the suction valves and the other the relief valves, which camshafts are arranged above the engine head. The distribution system comprises three gear wheels: a driving wheel which is integral with the drive shaft and two driven wheels, each mounted idle on one of the two camshafts, close to an end thereof. The three (driving and driven) wheels are connected by a driving belt.
A device for varying the timing of the corresponding valves is provided for each of the camshafts. Such a device comprises a driving element which coincides with the driven wheel of the distribution system. The device further comprises a guide element keyed, through a grooved profile coupling, onto said end of the camshaft so as to take on a position adjacent to the driving element, whereby one side of the latter faces a side of the guide element. Drive elements of the motion in the form of balls are interposed between the driving element and the guide element. Each drive element is partially accommodated in a groove defined on the side of the driving element and partially on a corresponding groove defined on the side of the guide element. The grooves of the driving element have an inclination, assessed on a plane orthogonal to the rotation axis of the camshaft, which is different from the one of the grooves defined on the guide element. Therefore, each drive element is accommodated between two only partially facing grooves. Moreover, the related grooves for both components (driving element and guide element) have a curved profile assessed on a radial sectional plane.
The device described in U.S. Pat. No. 9,719,381 further comprises thrust means which act on the guide element, axially pushing it against the driving element. The rotation of the drive shaft is transmitted to the corresponding driving element mounted on the corresponding camshaft through the above-mentioned distribution system. The rotation motion of the driving element is transferred to the camshaft by the drive elements. As the rotation speed increases, the centrifugal force pushes the drive elements along the grooves towards the outside, i.e. away from the rotation axis of the camshaft. Due to the effect of the shape of the grooves, the guide element axially moves and at the same time, undergoes a relative rotation with respect to the driving element. This rotation results in a relative rotation of the camshaft with respect to the driving element (in phase with the drive shaft), and therefore in a variation of the timing of the corresponding valves.
As mentioned above, the distribution system in the technical solution described in U.S. Pat. No. 9,719,381 provides mounting a driven wheel on each of the camshafts. If on the one hand, this configuration of the distribution system promotes the phase variation of the suction valves and the one of the relief valves, it on the other hand is not always implementable, conventionally for reasons of space and costs.
If the phase variation is provided only at the discharge, the distribution system conventionally is simplified, as shown in accompanying
The toothed disc (901) of the phase changer device meshes with the gear wheel (850) which is integral with the first camshaft (701). Thereby, the rotation of the gear wheel (850), which always rotates in phase with the drive shaft, is transferred to the second camshaft (702) through the toothed disc (901) forming the phase changer device.
Therefore, with respect to the solution described in U.S. Pat. No. 9,719,381, the distribution system in the solution shown in
Another limitation of the solution shown in
With regard to the above-indicated considerations, the need emerges for arranging a new technical solution which on one hand, allows using a simple distribution system which at the same time is usable both if a phase variation is required at the discharge or the suction alone, and if the phase variation is required at the discharge and the suction.
The main task of the present invention is therefore to provide a combustion engine for a vehicle having a ridable seat which allows the above-indicated drawbacks to be overcome. Within the scope of this task, it is a first object of the present invention to provide an engine in which the distribution system has a simple configuration in terms of number of components and volumes. It is a second object, related to said first object, to provide an engine in which the transmission of the rotation motion to one of the two camshafts occurs through a component mounted on the other shaft and in which such a transmission is versatile with reference to the type of phase variation required (at the discharge and/or the suction). It is another object to provide an engine in which the configuration of the distribution system, camshafts and components for transmitting the rotation facilitates designing and manufacturing of the engine cylinder-head. It is a yet further object of the present invention to provide an engine which is reliable and easy to manufacture at competitive costs.
The Applicant has ascertained that the task and objects indicated above may be achieved by connecting the distribution system to the driving element of the phase changer device mounted on one of the camshafts and transferring, through two gears, the rotation of the same driving element to the other camshaft. More precisely, the above-mentioned task and objects are achieved through an internal combustion engine for a motor vehicle having a ridable seat, in which said engine comprises a drive shaft, a first camshaft which controls a plurality of suction valves and a second camshaft which controls a plurality of relief valves. The engine comprises at least a first centrifugal device for varying the timing of the valves of one of said plurality of valves, with respect to said drive shaft. Such a device comprises:
The engine according to the invention further comprises a distribution system which mechanically connects said drive shaft with the driving disc so as to cause the rotation thereof.
The engine according to the invention is characterized in that it comprises a first gear which is integral with said driving disc and a second gear mounted on the other of said camshafts so that the rotation of said second gear directly or indirectly causes the rotation of said other of said camshafts. According to the invention, the second gear directly meshes with the first gear so that the rotation of said driving disc causes the rotation of the other of said camshafts selected to control the other of said plurality of valves. Therefore, the two gears are in mutual contact with each other.
The invention therefore provides exploiting the rotation of the driving disc of the phase changer device not only to bring into rotation the camshaft on which the same driving disc is installed, but also to rotate the other camshaft through the two gears. The distribution system therefore has the task of synchronizing the rotation of the drive shaft only with said driving disc and therefore has a relatively simple configuration with a reduced number of components. At the same time, the driving disc and the two gears involved in the transmission may be installed close to corresponding ends of the two camshafts, thus simplifying the design and manufacturing of the engine cylinder-head.
According to a possible embodiment, the distribution system comprises a first distribution wheel keyed onto said drive shaft, a second distribution wheel which is integral with said first disc, and a flexible drive element which connects said distribution wheels so that the rotation of said drive shaft is transferred to said driving disc. The distribution system advantageously requires one distribution wheel alone, and not two distribution wheels as provided in many conventional solutions.
The engine preferably comprises a sleeve body which is integral in rotation with said driving disc, in which said driving disc is placed at a first end of said sleeve body which comprises a flange portion defined at a second end, opposite to said first end, said second distribution wheel being connected to said flange portion of said sleeve body. The sleeve body advantageously facilitates the assembly of the phase changer device and the connection with the distribution system. Also possible inspection and/or maintenance operations of the engine are simplified.
According to a possible embodiment, the first gear is made in one piece with said driving disc, which takes on the configuration of a gear wheel.
According to a further possible embodiment, the second gear is made in one piece with said other of said camshafts.
In a possible embodiment, the first gear is mounted idle on said first camshaft and said second gear is mounted on said second camshaft. Therefore, a variation of the phase of the suction valves may be actuated in this embodiment, while the relief valves always keep the same phase with the drive shaft.
In an alternative embodiment, the driving disc is mounted idle on said second camshaft and said second gear is mounted on said first camshaft. A variation of the phase of the relief valves may be actuated in this embodiment, while the suction valves always keep the same phase with the drive shaft.
According to a further possible embodiment, said engine comprises a further centrifugal device for timing the phase of said valves which are controlled by said other of said camshafts, in which said further device comprises:
Said second gear is integral with said further driving disc so that the rotation of said driving disc mounted on said one of said camshafts is transferred to said further driving disc mounted on said other of said camshafts. Advantageously, the engine may provide a phase variation with the same configuration of the distribution system, both during the suction and at the discharge.
Further features and advantages of the invention shall be more apparent from an examination of the following detailed description of some preferred, but not exclusive, embodiments of the engine according to the present invention, shown by way of non-limiting example, with the support of the accompanying drawings, in which:
The same numerals and reference letters in the Figures identify the same elements or components.
The present invention relates to a combustion engine for a motor vehicle having a ridable seat, this term in general meaning a motorcycle or motor vehicle having two, three or four wheels, mainly intended to transport people.
Engine 1 according to the invention comprises a first camshaft 10, rotating about a first rotation axis 101, and a second camshaft 20, rotating about a second rotation axis 102, for controlling a plurality of suction valves 110 and a plurality of relief valves 210, respectively. Engine 1 likewise comprises at least a first device 2 for varying the timing of the valves 110, 210 of one of the two camshafts 10, 20 with respect to the drive shaft.
In the embodiment shown in
Some of the accompanying Figures (
The drive shaft is not shown in the accompanying Figures, rather is diagrammatically indicated with an axis having reference numeral 300. Device 2 is indicated also with the term “phase changer 2” or “phase changer device 2” in the continuation of the description. With reference to the components of the phase changer 2, the terms “axial” and “axially” refer to distances, thicknesses and/or positions assessed along the rotation axis 101, 102 of the first camshaft 10 with which the phase changer is operatively associated.
According to the invention, the phase changer device 2 employed is of the centrifugal type and therefore operates according to a principle which in itself is known. Device 2 comprises a driving disc 11 (or first disc 11), a driven disc 12 (or second disc 12) and plurality of drive elements 40, each of which being interposed between the two discs 11, 12 indicated above. The drive elements 40 and discs 11, 12 are configured so as to cause a rotation of the second disc 12 with respect to the first disc 11 when the rotation speed exceeds a predetermined threshold.
For this purpose, according to a principle which in itself is known, the driving disc 11 is mounted idle on the first camshaft 10 so that the two components (the first camshaft 10 and the first disc 11) rotate about the same rotation axis 101. The first disc 11 is “idle”, in the sense that it keeps a degree of freedom of rotation with respect to the first camshaft 10 on which it is mounted, and vice versa.
The driven disc 12 is connected to the same first camshaft 10 but in an integral manner, i.e. so as to rotate integrally with the same rotation axis 101, 102. Therefore, the two discs 11, 12 rotate about the first rotation axis 101. In this regard, the driven disc 12 may be made in one piece with the first camshaft 10 (as in the Figures) or alternatively made separately, and then rigidly keyed thereto (for example, through a key connection or a connection with grooved profiles).
According to what is conventionally provided in a centrifugal phase changer, first grooves 31 partially facing second grooves 32 defined on a side 122 of the driven disc 12 are defined on a side 111 of the driving disc 11. Each of the drive elements 40 is partially accommodated in one of said first grooves 31 and partially in one of said second grooves 32. As the centrifugal force increases, caused by the increase of the rotation speed, each of the drive elements 40 moves along the two grooves 31, 32 between a first position, closest to the rotation axis 101 of the two discs 11, 12, to a second position, furthest from the same rotation axis. According to the cases, the first grooves 31 are configured in direction and/or shape in a different manner from the second grooves 32 so that reaching said second position is accompanied by a relative rotation of the second disc 12 with respect to the first disc 11. Such a translation results in the variation of the phase of the valves with respect to the drive shaft 300.
The detail in
In the possible and non-exclusive embodiment shown in
The axial preloading means 70 could therefore be configured to prevent the relative movement of the first disc 11 with respect to the second disc 12, or only to counter such a movement, as occurs in the device described in U.S. Pat. No. 9,719,381 indicated above.
The phase changer 2 shown in
It is worth noting again that the shape of device 2, shown in detail in
In any event, according to the present invention, engine 1 comprises a distribution system 5 which mechanically connects the drive shaft 300 to the driving disc 11 so as to cause the rotation thereof about the rotation axis 101 thereof.
Again, according the invention, the driving disc 11 is integral with a first gear 15. Such a first gear 15 preferably is made in one piece with the driving disc 11 so that the driving disc 11 takes on the configuration of a wheel. In essence, in this shape, the driving disc 11 comprises an external ring gear defining the first gear 15. Engine 1 according to the invention comprises a second gear 16 mounted on the second camshaft 20 so that the rotation of the second gear 16 directly or indirectly causes the rotation of the second camshaft 20. According to the invention, the second gear 16 meshes with the first gear 15 so that the rotation of the first disc 11, mounted on the first shaft 10, is transferred, through the second gear 16, to the second camshaft 20. Advantageously, the rotation of the second camshaft 20 is therefore caused by the driving disc 11 of the phase changer device 2 provided for varying the timing of the valves controlled by the first camshaft 10.
As better described below, the term “directly” refers to a possible embodiment in which the second gear 16 is keyed onto the second camshaft 20 so as to rotate integrally therewith. The term “indirectly” instead refers to a possible embodiment in which the phase variation is provided both at the suction and at the discharge. In this hypothesis, the second gear 16 is integral with the driving disc 11B of a further phase changer device 2B operatively associated with the second camshaft 20 to vary the timing of the relief valves (see
According to a possible embodiment shown in
According to the embodiment (it also shown in
The embodiment shown in
It is worth noting in the embodiment shown in
The driving disc 11 of the first device 2A is therefore mounted idle on the first camshaft 10, while the related driven disc 12 is integral in rotation with the same first camshaft 10. In an entirely similar manner, the driving disc (indicated by 11B) of the second device 2B is mounted idle on the second camshaft 20, while the related driven disc (indicated by 12B) is integral in rotation with the second camshaft 20. The distribution system is configured to cause the rotation of the driving disc 11 of the first device 2. Therefore, sleeve 62, which is connected to the second distribution wheel 52, is keyed idle to the end of the first camshaft 10.
In the embodiment in
Again with reference to the embodiment in
The embodiment shown in
Number | Date | Country | Kind |
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102019000016271 | Sep 2019 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2020/058451 | 9/11/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2021/048801 | 3/18/2021 | WO | A |
Number | Name | Date | Kind |
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4955330 | Fabi | Sep 1990 | A |
5181485 | Hirose | Jan 1993 | A |
20080283010 | Bohner | Nov 2008 | A1 |
Number | Date | Country |
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10042041 | Dec 2001 | DE |
3511538 | Jul 2019 | EP |
2009185656 | Aug 2009 | JP |
Entry |
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International Search Report and Written Opinion Received for the PCT Application No. PCT/IB2020/058451 dated Dec. 14, 2020, 23 pages. |
Number | Date | Country | |
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20220298932 A1 | Sep 2022 | US |