The invention relates to an internal combustion engine with a fuel supply device wherein the fuel supply device comprises a fuel pump, a fuel pressure damper, and an injection valve. The fuel pressure damper comprises a damper membrane that separates a damper chamber from a damper back chamber, wherein the damper back chamber of the fuel pressure damper is loaded with a first reference pressure.
U.S. Pat. No. 5,419,686 discloses a fuel pump for a two-stroke engine that has a fuel pressure damper arranged downstream thereof. The fuel pressure damper has a spring-loaded membrane. The side of the damper membrane that is facing away from the fuel is loaded with atmospheric pressure. The position of the damper membrane depends on the fuel pressure. Primarily at low fuel pressures that are within the range of atmospheric pressure, fluctuations of the fuel pressure can cause very great deflections of the damper membrane so that the damper membrane works at a significant spacing relative to its central position. A sufficient damping action of he pressure fluctuations can therefore not be reliably ensured.
The invention has the object to provide an internal combustion engine with a fuel supply device of the aforementioned kind that ensures a uniform fuel supply to the internal combustion engine even at minimal fuel pressures.
In accordance with the present invention, this is achieved in that the fuel supply device has a fuel pressure regulator that regulates the pressure of the fuel conveyed by the fuel pump to the injection valve based on a second reference of the fuel pressure regulator, wherein the first reference pressure of the fuel pressure damper and the second reference pressure are adjusted relative to each other.
It is provided that the fuel supply device comprises a fuel pressure regulator that regulates the pressure of the fuel that is conveyed by the fuel pump to the injection valve. Fuel pressure regulators are generally known in connection with fuel systems. In order to avoid an excessive deflection of the damper membrane in operation, it is now provided to match or adjust the first reference pressure, with which the damper back chamber of the fuel pressure damper is loaded, to the second reference pressure of the fuel pressure regulator. Matching (adjusting) of the reference pressures means in this connection that both reference pressures are selected such that possible pressure differences between the two reference pressures in the system are taken into consideration; in particular, the pressure differences are compensated. In this connection, the first reference pressure and the second reference pressure in operation advantageously change to the same degree so that a pressure difference between the reference pressures remains the same and can be compensated. The compensation of a pressure difference between the two reference pressures can be realized, for example, mechanically by means of an appropriate configuration of the stiffness of the membrane or an appropriate spring pretension. Also, an electronic compensation, for example, by an electronic control unit of the power tool, can be provided. The first and the second reference pressures can also be selected such that the two reference pressures in operation change in different ways. The reference pressures are however matched (adjusted) to each other such that the non-uniform change is negligibly small, i.e., the function is not compromised, or that the non-uniform changes of the two reference pressures are known and can be compensated, for example, by electronic compensation. By matching the two reference pressures, it can be ensured in a very simple way that the damper membrane in usual operation operates at a central position and, in this way, pressure fluctuations occurring in operation are dampened well.
Matching of the two reference pressures of fuel pressure regulator and fuel pressure damper relative to each other is advantageous in particular in fuel systems that operate with very minimal fuel pressure. In particular, the fuel pressure is in the range of ambient pressure. The fuel pressure can be, for example, in the range of 0 to 2 bar, in particular in the range of 0 to 500 mbar, above ambient pressure. For such a minimal overpressure of the fuel, the membrane of the fuel pressure damper is designed to be very soft so that already at minimal pressure fluctuations a deflection of the membrane can be realized. Already a minimal increase or reduction of the pressure in the damper back chamber of the fuel pressure damper relative to the fuel pressure, without compensation of the relative pressure change, can have the effect that the damper membrane is forced into an end position and, as a result of the increased counterpressure, no deflection of the damper membrane upon pressure fluctuations of the fuel pressure, and thus no damping action of the pressure fluctuations, is possible anymore. This is avoided in that the reference pressure of the fuel pump (fuel pressure regulator) is matched to the reference pressure of the fuel pressure damper.
Advantageously, the first reference pressure is identical to the second reference pressure. Compensation of pressure differences of the reference pressures is then obsolete. No additional measures for matching the reference pressures relative to each other are required. A particularly simple configuration results when the first reference pressure is the ambient pressure and the second reference pressure is also the ambient pressure. The reference pressure however can also be the pressure of the clean chamber of an air filter of the internal combustion engine. A different pressure can also be expediently used as the reference pressure. The damper chamber is advantageously arranged in the flow path of the fuel from the fuel pump to the injection valve. Due to the permanent flow through the damper chamber, the accumulation of gas bubbles can be substantially avoided. It can also be advantageous to arrange the damper chamber in the flow path of the fuel from the injection valve to the fuel tank of the fuel supply device. By means of the flow connection of the injection valve with the fuel tank, fuel that is conveyed to the injection valve but is not injected is returned to the fuel tank. A permanent flow through the damper chamber is thus also provided in case of an arrangement of the damper chamber downstream of the injection valve.
Advantageously, the injection valve is arranged in a holder which is secured on the internal combustion engine. The holder is advantageously made of a heat-insulating material, such as plastic material, so that the heat transmission to the injection valve is minimal and the formation of gas bubbles can thus be prevented. This is in particular advantageous in connection with after heating of the internal combustion engine when the engine is shut off. When the internal combustion engine is shut off, the cylinder of the engine is still hot but cooling air is no longer conveyed so that the heat from the cylinder can cause heating of the adjoining components. By configuring the holder of plastic material, the introduction of heat into the injection valve is reduced. The holder has advantageously a housing wherein the damper chamber of the fuel pressure damper is delimited by the housing of the holder. The fuel pressure damper is in particular integrated into the housing of the holder. In this way, the number of components to be mounted on the internal combustion engine can be kept small. By integration of the fuel pressure damper in the housing of the holder, it is also possible in a simple way to provide a very small spacing between the fuel pressure damper and the injection valve. Advantageously, the holder is arranged on the crankcase of the internal combustion engine and has an outlet passage for fuel that opens into the crankcase interior.
The damper back chamber of the fuel pressure damper is advantageously connected by an opening with the reference pressure, in particular with the ambient, and is covered by a cover that is air-permeable. The cover prevents soiling of the opening. This is in particular expedient when the internal combustion engine is used in a power tool, in particular in a hand-held power tool, that is exposed in operation to dirt. The cover is advantageously water-repellent. This configuration is provided in particular when the internal combustion engine is used in an environment where work is done in the presence of water, for example, in case of a cut-off machine that employs water. The cover is advantageously a sintered metal screen. Such a metal screen is permeable for air but acts as a water-repellent means so that it is prevented that water or other liquids can reach the damper back chamber of the fuel pressure damper. The sintered metal screen has moreover a sufficiently high mechanical stability. Advantageously, the free (unobstructed) passage area of the cover is comparatively large so that even in case of soiling of the cover, passage of air from the ambient is still possible. The pressure compensation through the cover can occur slowly because only long-term pressure changes must be compensated, such as pressure changes caused, for example, by heating of the air in the damper back chamber. The free passage area of the cover is advantageously at least approximately two times the size of the area of the surface of the damper membrane that is loaded with the reference pressure.
From the damper chamber a connecting passage extends advantageously to the injection valve; the length of the connecting passage from the damper chamber to the injection valve is very small. The length of the connecting passage is advantageously at most five times the length of the diameter of the connecting passage. Because of the short configuration of the connecting passage that is relatively short compared to its diameter, the liquid fuel column that is positioned between the injection valve and the fuel pressure damper is kept very small. In operation, the injection valve must open and close very quickly. Upon closing of the valve, a pressure surge is produced in the fuel supply line and the fuel flow will stop. When the valve shortly thereafter is opened again, the entire fuel column must be accelerated again. It has been found that this acceleration in case of the usually short valve switching times in fast-running internal combustion engines takes too long so that no sufficient fuel quantity is supplied. Due to the arrangement of the fuel pressure damper immediately upstream of the injection valve and due to the very short configuration of the connecting passage, the fuel quantity that is to be accelerated can be kept very minimal so that a sufficient fuel supply can be ensured in operation.
Advantageously, the damper membrane of the fuel pressure damper is loaded by a spring in the direction of the damper chamber. The spring defines the working range of the fuel pressure damper. The pretension of the spring is in particular adjustable so that manufacturing tolerances can be easily compensated and a precise adjustment of the pressure range in which the membrane is operating is enabled. The spring also assists in accelerating the fuel column in the connecting passage.
In order to avoid an excessive deflection of the damper membrane, it is provided that in the damper back chamber and in the damper chamber of the fuel pressure damper at least one stop for determining an end position of the damper membrane is disposed, respectively. The damper membrane has advantageously an outer rim. A minimal size can be achieved when the outer rim of the damper membrane is positioned in an imaginary plane that is positioned at an angle of less than 30 degrees relative to a longitudinal center axis of the injection valve. Advantageously, the imaginary plane extends approximately parallel to the longitudinal center axis of the injection valve.
Advantageously, the fuel pump has a pump housing. The fuel pressure regulator is advantageously arranged also in the pump housing of the fuel pump. In this way, a compact configuration is provided. The fuel pressure regulator is advantageously embodied in accordance with the configuration of a fuel pressure regulator provided in conventional diaphragm carburetors. The fuel pressure regulator has a control membrane that delimits a control chamber wherein at the inlet into the control chamber an inlet valve is arranged that is opened or closed as a function of the position of the control membrane. On the side of the control membrane that is facing away from the control chamber, advantageously a control back chamber is formed that is loaded with the second reference pressure. The fuel pump has advantageously a pump membrane that is loaded with the fluctuating pressure of the crankcase interior.
Embodiments of the invention will be explained in the following with the aid of the drawings.
The cut-off machine 1 has a housing 2 on which a cantilever arm 3 is secured that projects forwardly. At the free end of the cantilever arm 3 a cutter wheel 4 is rotatably supported and is driven by an internal combustion engine 12 that is arranged in the housing 2. The cutter wheel 4 is covered across more than half of its circumference by a protective cover 5. The housing 2 comprises a hood 8 on which a top handle 6 is formed. On the top handle 6, a throttle trigger 10 and a trigger lock 11 are pivotably supported. On the rear of the housing 2 that is facing away from the cutter wheel 4, an air filter cover 9 is secured. On the side of the housing 2 that is facing the cutter wheel 4 a handlebar 7 spans the housing 2. The cut-off machine 1 has support legs 13 with which the cut-off machine 1 can be placed onto the ground or onto another support surface.
For supply of combustion air the internal combustion engine 21 has an intake passage 30 that is passing through a throttle housing 27, in the throttle housing 27 a throttle element (in the illustrated embodiment a throttle flap 28) is arranged and the throttle trigger 10 is acting on the throttle element. For supplying, an injection valve that is not illustrated in
In operation, when the piston 21 is at top dead center, combustion air is taken in through the intake passage 30 into the crankcase interior 31. The injection valve supplies fuel into the crankcase interior 31. When the piston 21 is at bottom dead center, the fuel/air mixture flows from the crankcase interior 31 through the transfer passage(s) 19 and transfer ports 20 into the combustion chamber 22. Upon upward stroke of the piston 21, the mixture in the combustion chamber 22 is compressed and ignited by a spark plug, not illustrated, when the piston 21 is at top dead center. The piston 21 is accelerated in the direction of the crankcase 14. As soon as the outlet 18 is opened by the piston 21, the exhaust gases escape from the combustion chamber 22 and fresh mixture flows from the crankcase interior 31 through the transfer passage(s) 19 into the combustion chamber 22. The piston 21 moves in the cylinder 16 in the direction of a longitudinal cylinder axis 29. The longitudinal cylinder axis 29, in the usual rest position of the cut-off machine 1 illustrated in
The fuel pump 34 is arranged in a pump housing 51 in which also a fuel pressure regulator 35 is arranged. The fuel pressure regulator 35 is arranged downstream of the fuel pump 44. The fuel pressure regulator 35 has a control membrane 44 that separates a control chamber 43 from a control back chamber 47. The control chamber 43 is connected by means of an inlet valve 42 with the fuel chamber 52 of the fuel pump 34. The inlet valve 42 is formed by an inlet needle that is arranged on a lever 45. The second end of the lever 45 is connected to the control membrane 44. As a function of the position of the control membrane 44, the inlet valve 42 opens and doses. The control membrane 44 is loaded by a spring 46 in the direction toward the control chamber. In the embodiment, the spring 46 is a pressure spring and is arranged in the control back chamber 47. The control back chamber 47 is loaded via an opening 48 with reference pressure which is ambient pressure in the embodiment. At the outlet of the control chamber, a fuel screen 49 is provided through which the fuel flows from the control chamber 43 into a fuel line 50.
By means of the fuel line 50 the fuel flows into a fuel pressure damper 36 which is arranged immediately adjacent to the injection valve 26 that is schematically illustrated in
The fuel flows from the damper chamber 53 to the injection valve 26. The injection valve 26 supplies the fuel into the crankcase interior 31. Fuel that is not supplied to the crankcase interior 31 is returned by return line 58 to the fuel tank 32.
As shown in
As is shown in the schematic illustration of
As shown in
The connecting passage 73 is very short. As shown in
In
In
The different reference pressures of fuel pressure regulator 35 and fuel pressure damper 36 are compensated. For this purpose, the spring 55 of the fuel pressure damper 36 can be designed to be appropriately weak or can be eliminated entirely. Alternatively, or in addition, compensation by an appropriate pretension of the damper membrane 54 of the fuel pressure damper 36 can be realized. It also possible to simply ignore the differences of the reference pressures. Alternatively, an electronic compensations of the difference of the reference pressures can be provided.
In an alternative configuration a digital pressure transducer is provided that measures one or both reference pressures and electronically compensates the occurring pressure differences. In addition, an actuator can be provided that in accordance with the measured pressure differences is acting on the fuel pressure damper and compensates the pressure differences in this way. This can be done for example by mechanical adjustment of a contact surface of the spring 55. Accordingly, the pretension of the spring 55 and thus the rest position of the damper membrane 53 are changed. In this way, pressure differences between the reference pressures can be compensated.
In the embodiment illustrated in
The specification incorporates by reference the entire disclosure of German priority document 10 2011 120 468.0 having a filing date of Dec. 7, 2011.
While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
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10 2011 120 468.0 | Dec 2011 | DE | national |