The present disclosure relates to piston configurations of internal combustion engines.
The provision of compressed air in internal combustion engines is traditionally supplied via an air compression device that is separate from reciprocating pistons used in fuel combustion. Examples of these air compression devices are air compressors run off of engine power (e.g. for supplying air brakes), a turbo charger, and/or a supercharger. For example, most of today's commercial transportation depends on diesel engines and air brakes, whereby air pressure is provided by an engine driven air compressor. These compressors, on the average, are actuated every eleven minutes and use some engine horsepower to do so.
Given the current state of the art for engine driven air compression devices, disadvantages are apparent with respect to available delivery speed and volumes for vehicle combustion, air braking, and/or engine braking requirements. Further, traditional superchargers and turbo chargers are not easily configurable for disconnection when not needed during power cycles of the engine and therefore provide constant or otherwise undesirable parasitic losses.
It is also recognized that for current engine air braking applications, all the compressing and release of air used during engine braking takes place in the fuel burning chamber, giving the disadvantage of negatively affecting the emission system. These disadvantages include increased emissions by expelling unburned fuels and cooling off catalytic converters and other exhaust components.
Further, it is recognized that two stroke engine operation has a disadvantage in terms of poor emission quality. As such, current two stroke internal combustion engines are less efficient than four stroke engines for a number of different reasons; (1) they don't breath well, a four stroke engines has 180° to exhaust and 180° to intake while a two stoke has about 80 to 100° to do both at the same time; (2) using a scavenged design crankcase it is difficult to pass emissions standards, even with direct fuel inject, thanks to the total-loss oiling; and (3) by using a blower charger engine, power is stolen while still retaining exhaust and intake limitations.
It is an object of the present invention to provide a piston configuration to obviate or mitigate at least some of the above-presented disadvantages.
A first aspect provided is a piston-cylinder arrangement for an internal combustion engine, the arrangement comprising: a first cylinder bore in an engine block, the first cylinder bore having an axis extending along a length of the first cylinder bore; a first piston positioned within the first cylinder bore for reciprocation along the axis; a combustion chamber positioned between walls of the first cylinder bore and the first piston; an inlet for directing intake contents into the combustion chamber; an outlet for directing exhaust contents of the combustion chamber out of the combustion chamber; a second cylinder bore in the engine block, the second cylinder bore aligned with the first cylinder bore along the axis; a second piston positioned within the second cylinder bore for reciprocation along the axis; a compression chamber positioned between walls of the second cylinder bore and the second piston; one or more ports in the engine block for directing air into and out of the compression chamber; and one or more supporting members connecting the first piston to the second piston, the one or more supporting members positioning the first piston and the second piston is a spaced apart relationship for facilitating concurrent reciprocation of the first piston and the second piston within their respective cylinder bores during operation of the internal combustion engine; wherein the first piston, the second piston and the one or more supporting members define a stacked piston arrangement.
A second aspect provided is a control system having a computer processor and associated memory programmed by a set of stored instructions for executing the instructions to operate in a power cycle using two strokes of the stacked piston arrangement as: during a first stroke of the two strokes of the power cycle, the first stroke including travel of the stacked piston arrangement from TDC to BDC: receiving via the position sensing system a signal that the stacked piston is adjacent to TDC; providing for inlet of air from ambient into the compression chamber; opening the tank supply control valve to supply compressed air from the air storage tank to the air inlet port for injection into the combustion chamber via the inlet, the compressed air for use in mixing with fuel for facilitating combustion in the combustion chamber during the first stroke; and during a second stroke of the two strokes of the power cycle, the second stroke including travel of the stacked piston arrangement from BDC to TDC: assessing if air pressure of the air storage tank is above a pressure threshold, and if so then venting the air storage tank; wherein exhaust contents present in the combustion chamber are expelled from the combustion chamber during the second stroke through operation of an exhaust valve in the outlet via the valve control system.
A third aspect provided is a control system having a computer processor and associated memory programmed by a set of stored instructions for executing the instructions to operate in a power cycle of the stacked piston arrangement as: receiving via the position sensing system a signal that the stacked piston arrangement is in position for travel towards BDC; opening the tank control valve to supply compressed air from the air storage tank into the compression chamber; and closing the tank control valve to inhibit the supply of compressed air into the compression chamber during travel of the stacked piston arrangement towards TDC; wherein supply of compressed air in the first supply line from the compression chamber to the air storage tank is inhibited by an outlet valve positioned between the compression chamber and the air storage tank while air pressure introduced by the supply of compressed air into the compression chamber biases travel of the stacked piston arrangement towards BDC.
A fourth aspect provided is a control system having a computer processor and associated memory programmed by a set of stored instructions for executing the instructions to operate in a power cycle of the stacked piston arrangement as: receiving via the position sensing system a signal that the stacked piston arrangement is in position for travel towards BDC; opening at least one of the tank control valve and the ambient control valve to supply air into the compression chamber; and closing the at least one of the tank control valve and the ambient control valve to inhibit egress of air from the compression chamber during travel of the stacked piston arrangement towards TDC; wherein the compression of air in the compression chamber during travel of the stacked piston arrangement towards TDC biases travel of the stacked piston arrangement against travel towards TDC during operation of intake and exhaust in the combustion chamber.
A fifth aspect provided is a control system having a computer processor and associated memory programmed by a set of stored instructions for executing the instructions to operate in a power cycle using four strokes of the stacked piston arrangement as: during a first stroke of the four strokes of the power cycle, the first stroke including travel of the stacked piston arrangement from TDC to BDC: receiving via the position sensing system a signal that the stacked piston is adjacent to TDC; providing for inlet of air from ambient into the compression chamber; opening the tank supply control valve to supply compressed air from the air storage tank to the air inlet port for injection into the combustion chamber via the inlet, the compressed air for use in mixing with fuel for facilitating combustion in the combustion chamber during a second stroke of the power cycle; and during at least one of a second stroke and a fourth stroke of the power cycle, the second stroke and the fourth stroke including travel of the stacked piston arrangement from BDC to TDC: assessing if air pressure of the air storage tank is above a pressure threshold, and if so then venting the air storage tank; wherein exhaust contents present in the combustion chamber are expelled from the combustion chamber during the fourth stroke through operation of an exhaust valve in the outlet via the valve control system.
A sixth aspect provided is the set of stored instructions to operate in the power cycle during at least one of the second stroke and the fourth stroke of the power cycle as: opening the ambient control valve to direct the air out of the compression chamber into ambient rather than into the air storage tank via the first port.
A seventh aspect provided is the set of stored instructions to operate in the power cycle as: positioning the tank supply control valve as closed over a number of the power cycles in series in order to inhibit the supply of compressed air into the inlet while increasing the air pressure in the air storage tank; wherein the internal combustion engine operates in a normally aspirated mode using ambient air collected via the inlet.
The foregoing and other aspects will now be described by way of example only with reference to the attached drawings, in which:
Referring to
Referring again to
The cylinder head 21 has an inlet 18 for directing intake contents (e.g. air and fuel) into the combustion chamber 7, as controlled by an engine intake valve 22. The cylinder head 21 also has an outlet 19 for directing exhaust contents (e.g. combustion products) of the combustion chamber 7 out of the combustion chamber 7 and into an exhaust system 62 (e.g. exhaust manifold, exhaust pipes, catalytic converter, muffler, emissions sensors, etc.). Timing of ejection of the exhaust contents from the combustion chamber 7 is controlled via an engine exhaust valve 23. A valve control system 64 is coupled to the valves 22, 23 for coordinating opening and closing of the inlet valve 22 of the inlet 18 and the exhaust valve 23 of the outlet 19 based on power cycle intake and exhaust timing. It is recognised that examples of the valve control system 64 can include a valve actuator such as a cam shaft and/or an electronically or pneumatic controlled valve actuator (e.g. solenoid), as is known in the art.
Referring again to
The compression chamber 8 is used to provide a source of compressed air (due to air intake and compression strokes of piston 1 in cylinder bore 66 during reciprocation) for use in a number of potential operations. These operations can include such as but not limited to: air boost (i.e. providing variable compression ratios VCR as dictated by the varying the amount of compressed air introduced) to supplement air supplied to the combustion chamber 7 similar to a turbocharger or supercharger operation; compressed air supply for operation of pneumatically powered vehicle components 92 such as air brakes or other vehicle components operated by compressed air; assisted engine startup by forcing piston 1 from TDC to BDC (see
Referring again to
The stacked piston arrangement 78 can be monitored for location in the respective cylinder bores 52,66 by a position sensing system 53 for sensing position of the stacked piston arrangement 78 with respect to respective Top Dead Center (TDC) and respective Bottom Dead Center (BDC) of the cylinder bores 52,66. It is recognized that the position sensing system 53 can be part of the valve control system 64, as desired, or otherwise separate there from (e.g. positioned with respect to a crankshaft connecting the second piston 1 to a load such as a vehicle driveshaft—not shown).
Referring again to
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In operation of the stacked piston arrangement 78, during a first stroke of the two strokes of the power cycle, the first stroke including travel of the stacked piston arrangement 78 from TDC to BDC (see
In this manner, the travel of the stacked piston arrangement 78 provides concurrently for 1) injection of ambient air through air port 36 for piston 1 operating as an intake stroke (i.e. drawing air from ambient 29 into the compression chamber 8 and 2) injection of compressed air into the combustion chamber 7 for use in subsequent combustion of fuel (i.e. power stroke) to force the piston 2 from TDC to BDC.
In operation of the stacked piston arrangement 78, during a second stroke of the two strokes of the power cycle, the second stroke including travel of the stacked piston arrangement 78 from BDC to TDC (see
It is recognized that that venting of the air storage tank 9 can be achieved by using any appropriate supply line 16, 42, 25 to provide a path of exit (and thus pressure decrease) for compressed air from the air storage tank 9. It is recognized that the air storage tank 9 could also be vented to ambient 29 using a pressure relief valve coupled to the tank 9, not shown. It is noted that as the stacked piston arrangement 78 travels from BDC to TDC, compressed air is generated in the compression chamber 8 due to travel of the piston 1 therein and control valve 26 to ambient is closed. Once the travel of the piston 1 causes alignment of the release port 3 and the air port 86, the generated compressed air is supplied to the air storage tank 9 via supply line 6. Alternatively to the above, it is recognized that the supply line 6 can optionally include a pressure relief valve 90 to vent to ambient 29, as desired. It is also recognized that during the second stroke of the power cycle, exhaust contents present in the combustion chamber 7 are expelled from the combustion chamber 7 during through operation of the exhaust valve 23 in the outlet 19 via the valve control system 64.
Options of control exercised by the control system 100 during operation the stacked piston arrangement 78 during the power cycle can include: the ambient control valve 26 is opened to facilitate the venting of the compression chamber 8 to inhibit compression of air in the compression chamber 8 during travel of the stacked piston arrangement 78 from BDC to TDC; the stacked piston arrangement 78 is traveling towards TDC when the tank supply control valve 13 is opened to supply the air inlet port 15 in order to provide compressed air from the air storage tank 9 to the combustion chamber 7; and the stacked piston arrangement 78 is traveling towards BDC when the tank supply control valve 13 is opened to supply the air inlet port 15 in order to provide compressed air from the air storage tank 9 to the combustion chamber 7.
In cases where engine power demand does not need an additional boost of air provided by the compressed air sent to air injection port 15, the engine can operate in a normally aspirated manner, e.g. obtain air supply requirements for combustion of the fuel from the air inlet 18 using air obtained from ambient. In this manner, the set of stored instructions executed by the control system 100 would operate the stacked piston arrangement 78 during the first stroke of the two strokes of the power cycle as: positioning the tank supply control valve 13 as closed in order to inhibit the supply of compressed air into the inlet 18 via the air injection port 15; wherein the internal combustion engine operates in a normally aspirated mode using ambient air collected via the inlet 18. This mode can be used to charge the air storage tank 9 with compressed air, e.g. during engine idle, so that the air storage tank 9 can have compressed air of sufficient quantity for vehicle operations (e.g. operation of air brakes, operation of engine braking, air assisted engine starting, etc.). In this manner, the set of stored instructions executed by the control system 100 would operate the stacked piston arrangement 78 during multiple strokes of multiple power cycles as: positioning the tank supply control valve 13 as closed over a number of the power cycles in series in order to inhibit the supply of compressed air into the inlet 15 while increasing the air pressure in the air storage tank 9; wherein the internal combustion engine operates in a normally aspirated mode using ambient air 29 collected via the inlet 18.
If the control system 100 desires to vent the compression chamber 8 to ambient 29 rather than to direct the compressed air to the air storage tank 9 during travel of the piston 1 from BDC to TDC, the control system 100 would position the second port 36 to direct air with respect to the compression chamber 8 via the ambient control valve 26 coupled to ambient 29, recognizing that the second port 36 can be separate from the first port 86.
As discussed above, the provision of the independent air supply circuits 82,84 having different independent paths to ambient 29 for compressed air sourced from the air supply tank 9 (e.g. via the exhaust system 62 if exiting the combustion chamber 7 or via the control valves 26,90 if exiting the compression chamber 8 without entrance into the combustion chamber 7) facilitates operation of air boost when demanded by the engine while at the same time providing for circumstances where the one or more ports 76 in the engine block 20 can direct air out of the compression chamber 8 while bypassing the exhaust system 62 by second port 36 for directing air with respect to the compression chamber 8 via the ambient control valve 26 coupled to ambient 29. Alternatively, the one or more ports 76 in the engine block 20 can direct air out of the compression chamber 8 while bypassing the exhaust system 62 by the second port 36 being fluidly connected to the air storage tank 9 via the tank control valve 35, such that air is circulated between the air storage tank 9 and the compression chamber 8 using the first port 86 and the second port 36 of air supply circuit 84.
It is also recognized in the above that the stacked piston arrangement 78 can be incorporated into a four stroke power cycle, rather than the two stroke power cycle as provided by example. In this case, the combustion chamber 7 would experience an intake stroke, a compression stroke, a power stroke and an exhaust stroke in the four stroke power cycle. It should be recognized that during the four stroke power cycle, compression chamber 8 would be supplied by air (intake) during the intake stroke, would exhaust air (exhaust) during the compression stroke, would be again supplied by air (intake) during the power stroke, and would again exhaust air (exhaust) during the exhaust stroke, as the pistons 1, 2 are coupled in reciprocation due to the supporting members 4. The air supply circuit 82 could be used by the control system 100 to provide compressed air via tank supply control valve 13 to the air inlet port 15 for use in the intake stroke of the four stroke power cycle. It is recognized that the compression stroke and exhaust stroke would be used by the piston 1 to concurrently compress air and supply to the air storage tank 9 (via air port 86 and/or control valve 35) and/or vent the air exhausted from the compression chamber 8 to ambient 29 (via air port 36 and control valve 26 and/or air port 86 and valve 90). Similarly, the intake and power strokes of the four stroke power cycle would be used to draw air from ambient 29 (via port 36) and/or from the air storage tank 9 (via port 44).
For example, the stacked piston arrangement 78 can be operated by a control system 100 having the computer processor 102 and associated memory 104 programmed by a set of stored instructions 106 for executing the instructions 106 to operate in a power cycle using four strokes of the stacked piston arrangement 78 as: during a first stroke of the four strokes of the power cycle, the first stroke including travel of the stacked piston arrangement 78 from TDC to BDC: receiving via the position sensing system 53 a signal that the stacked piston 78 is adjacent to TDC; providing for inlet of air from ambient 29 into the compression chamber 8; opening the tank supply control valve 13 to supply compressed air from the air storage tank 9 to the air inlet port 15 for injection into the combustion chamber 7 via the inlet 18, the compressed air for use in mixing with fuel for facilitating combustion in the combustion chamber 7 during a second stroke of the power cycle; and during at least one of a second stroke and a fourth stroke of the power cycle, the second stroke and the fourth stroke including travel of the stacked piston arrangement from BDC to TDC: assessing if air pressure of the air storage tank 9 is above a pressure threshold, and if so then venting the air storage tank 9; wherein exhaust contents present in the combustion chamber 7 are expelled from the combustion chamber 7 during the fourth stroke through operation of an exhaust valve 23 in the outlet 19 via the valve control system 64.
Further, it is recognized that in the four stroke embodiment of the power cycle, the ambient control valve 26 can be opened to facilitate the venting. Further, when the stacked piston arrangement 78 can be traveling towards TDC when the tank supply control valve 13 is opened. Alternatively, the stacked piston arrangement 78 can be traveling towards BDC when the tank supply control valve 13 is opened. Also contemplated is the set of stored instructions 106 to operate in the power cycle during the first stroke of the four strokes of the power cycle as: positioning the tank supply control valve 13 as closed in order to inhibit the supply of compressed air into the inlet 18; wherein the internal combustion engine operates in a normally aspirated mode using ambient air collected via the inlet 18. Also contemplated is the set of stored instructions 106 to operate in the power cycle during at least one of the second stroke and the fourth stroke of the power cycle as: opening the ambient control valve 26 to direct the air out of the compression chamber 8 into ambient 29 rather than into the air storage tank 9 via the first port 86. Further contemplated is the set of stored instructions 106 to operate in the power cycle as: positioning the tank supply control valve 13 as closed over a number of the power cycles in series in order to inhibit the supply of compressed air into the inlet 18 while increasing the air pressure in the air storage tank 9; wherein the internal combustion engine operates in a normally aspirated mode using ambient air collected via the inlet 18.
Further, as discussed above, the stacked piston arrangement 78 can be operated using air supply circuit 82 (e.g. for VCR applications) and/or can be operated using air supply circuit 84 (e.g. for engine braking or pneumatic operations). Provided below is an example of the stacked piston arrangement 78 in conjunction with using air supply circuit 84
As noted above, the air supply circuit 82 can be optional and as such the air storage tank 9 could be dedicated for use in air supply circuit 84 having the compressed air storage tank 9 fluidly connected to the one or more ports 76 by the first supply line 6 for storing compressed air generated during operation of the internal combustion engine. The one or more ports 76 could include the first port 86 for directing compressed air from the compression chamber 8 to the air storage tank 9, the first port 86 cooperating with the release port 3 positioned in the one or more supporting members 4, wherein periodic alignment between first port 86 and the release port 3 during reciprocation of the second piston 1 provides for exhaust of compressed air out of the compression chamber 8 and into the air storage tank 9. This described charging of the air storage tank 9 using compressed air contents from the compression chamber 8 can be done as part of two stroke or four stroke power cycle operation of the stacked piston arrangement 78. The air supply circuit 84 could also have the one or more ports 76 include the second port 36 for directing air with respect to the compression chamber 8 via the ambient control valve 26 coupled to ambient 29 (e.g. for inlet of air from ambient 29 into the compression chamber 8 and/or exhaust of air from the compression chamber 8 into ambient 29). It is also recognized that the second port 36 can be fluidly connected to the air storage tank 9 via the tank control valve 35, thus providing for venting of the compression chamber 8 to tank 9 and/or the supply of compressed air from the tank 9 to the compression chamber 8. It is also recognized that control valve 41 and supply line 42 can also be used to supply air port 44 with compressed air for inlet into the compression chamber 8 and/or for supply air port 44 with compressed air for exit from the compression chamber 8 and into the tank 9.
Referring again to
In operation of the stacked piston arrangement 78, during the power cycle, the stroke includes travel of the stacked piston arrangement 78 from TDC to BDC (see
Further to the above, the control system 100 (see
As noted above, the exhaust system 62 coupled to the outlet 19 of the combustion chamber 7 is separate from the sir supply circuit 84 used to supply compressed air for engine start up assist. As such, the one or more ports 76 in the engine block 20 for directing air out of the compression chamber 8 bypasses the exhaust system 62 by the second port 36 for directing air with respect to the compression chamber 8 via the ambient control valve 26 coupled to ambient 29. Further, the one or more ports 76 in the engine block 20 direct air out of the compression chamber 8 by bypassing the exhaust system 62 by the second port 36, 44 fluidly connected to the air storage tank 9 via the control valve 35,41, such that air is circulated between the air storage tank 9 and the compression chamber 8 using the first port 86 and the second port 36,44.
Referring again to
In operation of the stacked piston arrangement 78, during the power cycle, the stroke including travel of the stacked piston arrangement 78 from BDC to TDC (see
It is recognized that more aggressive braking of the stacked piston arrangement can be provided when compressed air from the air storage tank 9 is introduced to the compression chamber 8 during travel of the stacked piston arrangement 78 towards BDC, as compressed air (having an air pressure greater than ambient air when sourced from ambient 29) is sourced from the air storage tank 9 via supply line(s) 25,42 with appropriate open/close of valves 35,41,44 during intake and compression of air with respect to the compression chamber 8.
Alternatively, less-aggressive braking of the stacked piston arrangement can be provided when ambient air from ambient 29 is introduced to the compression chamber 8 during travel of the stacked piston arrangement 78 towards BDC, as ambient air (having an air pressure less than compressed air when sourced from air storage tank 9) is sourced from ambient 29 via secondary port 36 with appropriate open/close of valve 26 during intake and compression of air with respect to the compression chamber 8.
It is acknowledged that compressed air exiting the compression chamber 8 can be supplied (or resupplied) to the air storage tank 9 during exhaust of the compression chamber 8, as desired, and/or can be vented to ambient 29.
Further to the above, the control system 100 can execute the set of stored instructions 106 to operate the stacked piston arrangement 78 during the power cycle to: during travel of the stacked piston arrangement 78 from BDC to TDC, optionally assessing if air pressure of the air storage tank 9 is above a pressure threshold, and if so then venting the air storage tank 9. The venting can be accomplished by opening the ambient control valve 26 to direct the air out of the compression chamber 8 into ambient rather than into the air storage tank 9 via the first port 86 when the stacked piston arrangement approaches TDC and the alignment of the release port 3 with the air outlet port 86. Alternatively, the set of stored instructions can operate the stacked piston arrangement 78 during the power cycle to close the ambient control valve 26 to direct the air out of the compression chamber 8 and into the air storage tank 9 via the first port 86 rather than into ambient 29 when the stacked piston arrangement 78 approaches TDC.
In the alternative embodiment, in operation of the stacked piston arrangement 78, during the power cycle, the stroke including travel of the stacked piston arrangement 78 from BDC to TDC (see
As such, in the alternative embodiment, this can also be referred to as a form of non-aggressive braking whereby air (supplied from ambient 29 and/or from the air storage tank 9) in compression chamber 8 undergoing compression is allowed to exit the compression chamber (e.g. via second port 36, 44) before alignment of the release port 3 and first outlet 86 during travel of the stacked piston arrangement 78 towards TDC.
As noted above, the exhaust system 62 coupled to the outlet 19 of the combustion chamber 7 is separate from the air supply circuit 84 (see
It is also recognized that if the supply of compressed air from the compression chamber 8 is not needed (e.g. the air storage tank 9 is full), the system 100 can be operated by the instructions 106 to cause: as piston 1 moves to BDC, air is drawn into the compression chamber 8 (e.g. via line 45 and check valve 44 and/or via second port 36 such as using valve 26 for air from ambient 29). As piston 1 moves to TDC, air volume in the compression chamber 8 will be compressed according to valve 35 setting. During this condition, air in the compression chamber 8 is forced out past port 36 and controlled by valve 26 to ambient 29, or, out past valve 35, out past line 25 to tank 9. Accordingly, using the second outlet 36, piston 1 can begin to displace air volume from the instant it moves off BDC, therefore, resistance against piston 1 will be reduced during travel from BDC to TDC. It is also recognized that a combination of air exhausted from the compression chamber 8 to a variety of different sinks can be accommodated for in the context of a multi cylinder environment. For example, some of the cylinder exhausts (e.g. via outlets 36, 44, 86) can be supplied to ambient 29 and/or directly to the air storage tank 9 during piston 1 travel while other cylinder exhaust(s) can be supplied to directly to the air storage tank 9 under compression (i.e. delaying exhaust from the compression chamber 8) upon alignment of the release port 3 with outlet port 86. This multi cylinder environment operation can be done via the control system 100 through appropriate selection of the number of cylinders storing (sending to the air storage tank 9 via either supply line 6 or supply line 25,42) verses the number of cylinders venting to ambient via control valve 26,90. Also, a driver could be able to select via input to the control system 100 how aggressive air storing is in relation to the preferred road speeds.
The present disclosure claims priority to and the benefit of the filing date of U.S. Provisional Application No. 62/194,017, filed Jul. 17, 2015, titled Internal Combustion Engine With Integrated Air Compressor, incorporated herein in its entirety by reference.
Number | Date | Country | |
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62194017 | Jul 2015 | US |