The present disclosure relates to internal combustion engines. In particular, the present disclosure relates to internal combustion engines with improved fuel efficiency and/or power output.
High fuel costs and a desire to reduce undesirable emissions associated with operation of internal combustion engines has renewed interest in improving fuel efficiency during operation. Thus, it may be desirable to improve the efficiency of conventional internal combustion engines.
A conventional internal combustion engine includes a cylinder block defining journals for receiving a crankshaft and one or more cylinders housing a piston that is operably coupled to the crankshaft at a crankpin via a connecting rod. During conventional operation, the piston reciprocates within the cylinder, such that during a power stroke of the internal combustion engine, combustion of an air/fuel mixture within a combustion chamber defined by the piston, the cylinder, and a cylinder head forces the piston toward the crankshaft. As the piston travels toward the crankshaft, the crankshaft is rotated via the connecting rod and crankpin, thereby converting the potential energy associated with the air/fuel mixture into mechanical work.
Due to the architecture of a conventional internal combustion engine, when the piston is at a position within the cylinder that coincides with the maximum compression (i.e., the combustion chamber is at its lowest volume when the piston is farthest from the crankshaft), the radial axis extending between the center of the crankshaft and the center of the crankpin tends to be nearly co-linear, if not co-linear, with the axis of the connecting rod. At these relative positions, as the piston first begins its movement toward the crankshaft during the power stroke, there is only a very short moment arm (if any) created between the axis connecting rod and the radial axis. As a result, the force initially created by the air/fuel mixture at the moment of combustion does not transfer as much torque to the crankshaft as it would if the length of the moment arm were greater. This situation may be particularly undesirable because during combustion and very shortly thereafter, the force on the piston due to the combustion event approaches its maximum magnitude. Further, as the piston travels down the cylinder toward the crankshaft and the length of the moment arm increases, the magnitude of the force from the combustion event acting on the piston dissipates rapidly. Thus, because there is a very short moment arm created between the axis of the connecting rod and the radial axis during the time of maximum force on the piston, efficiency of the work generated from the combustion process may be less than desired.
Thus, it may be desirable to provide an internal combustion engine with a configuration that improves the efficiency of the internal combustion engine during operation. Further, it may be desirable to provide an internal combustion engine with a configuration that permits tailoring of desired performance characteristics.
In the following description, certain aspects and embodiments will become evident. It should be understood that the aspects and embodiments, in their broadest sense, could be practiced without having one or more features of these aspects and embodiments. It should be understood that these aspects and embodiments are merely exemplary.
One aspect of the disclosure relates to an internal combustion engine. The internal combustion engine may include a cylinder block defining a cylinder and a crankshaft including a crankpin. The crankshaft is rotatably received by the cylinder block and rotates along a longitudinal axis, and the crankpin defines a longitudinal axis parallel to and spaced from the longitudinal axis along which the crankshaft rotates. The engine may further include a piston configured to reciprocate within the cylinder and a connecting rod including a distal end and a proximal end, wherein the distal end is operably coupled to the piston. The engine may also include a rocker member including a pivot portion, a coupling portion, and a slot, wherein the pivot portion is operably coupled to the cylinder block, the coupling portion is operably coupled to the proximal end of the connecting rod, and the slot is operably coupled to the crankpin. The slot may be configured to vary a distance between the longitudinal axis of the crankpin and the distal end of the connecting rod.
According to another aspect, an internal combustion engine may include a cylinder block defining a cylinder and a crankshaft including a crankpin. The crankshaft is rotatably received by the cylinder block and rotates along a longitudinal axis, and the crankpin defines a longitudinal axis parallel to and spaced from the longitudinal axis along which the crankshaft rotates. The engine may further include a piston configured to reciprocate within the cylinder and a connecting rod including a distal end and a proximal end, wherein the distal end is operably coupled to the piston. The engine may also include a rocker member including a pivot portion, a coupling portion, and a slot, wherein the pivot portion is operably coupled to the cylinder block, the coupling portion is operably coupled to the proximal end of the connecting rod, and the slot is operably coupled to the crankpin. The rocker member may be configured such that relative motion between the slot and the crankpin results in a distance between the longitudinal axis of the crankpin and an upper surface of the piston being variable.
According to still a further aspect, an internal combustion engine may include a cylinder block defining a cylinder and a crankshaft including a crankpin. The crankshaft is rotatably received by the cylinder block and rotates along a longitudinal axis, and the crankpin defines a longitudinal axis parallel to and offset by a distance with respect to the longitudinal axis along which the crankshaft rotates. The engine may further include a piston configured to reciprocate within the cylinder between spaced stroke termination points defining a stroke of the piston. The engine may also include a connecting rod including a distal end and a proximal end, wherein the distal end is operably coupled to the piston. The engine may further include a rocker member including a pivot portion, a coupling portion, and a slot, wherein the pivot portion is operably coupled to the cylinder block, the coupling portion is operably coupled to the proximal end of the connecting rod, and the slot is operably coupled to the crankpin. A line extending between the longitudinal axis along which the crankshaft rotates and the longitudinal axis of the crankpin defines a radial axis of the crankshaft, and the slot of the rocker member is configured to vary a distance between the longitudinal axis of the crankpin and the distal end of the connecting rod. The engine may be configured such that as the crankshaft rotates, reversal of the direction of travel of the piston within the cylinder is delayed via relative motion between the slot of the rocker member and the crankpin after the piston reaches at least one of the stroke termination points.
According to yet another aspect, an internal combustion engine may include a cylinder block defining a cylinder and a crankshaft including a crankpin. The crankshaft is rotatably received by the cylinder block and rotates along a longitudinal axis, and the crankpin defines a longitudinal axis parallel to and offset by a distance with respect to the longitudinal axis along which the crankshaft rotates. The engine may further include a piston configured to reciprocate within the cylinder and a connecting rod including a distal end and a proximal end, wherein the distal end is operably coupled to the piston. The engine may also include a rocker member including a pivot portion, a coupling portion, and a slot, wherein the pivot portion is operably coupled to the cylinder block, the coupling portion is operably coupled to the proximal end of the connecting rod, and the slot is operably coupled to the crankpin. A line extending between the longitudinal axis along which the crankshaft rotates and the longitudinal axis of the crankpin defines a radial axis of the crankshaft. The slot of the rocker member is configured to vary a distance between the longitudinal axis of the crankpin and the distal end of the connecting rod. The engine may be configured to selectively operate in two modes, including a first mode, wherein the distance between the longitudinal axis of the crankpin and the distal end of the connecting rod is substantially fixed regardless of a radial position of the radial axis of the crankshaft, and a second mode, wherein the distance between the longitudinal axis of the crankpin and the distal end of the connecting rod varies based on the radial position of the radial axis of the crankshaft.
According to yet further aspect, a power train may include an internal combustion engine, a transmission operably coupled to the engine, and a drive member configured to perform work. The drive member may be operably coupled to the transmission.
According to still a further aspect, a vehicle may include an internal combustion engine, a transmission operably coupled to the engine, and a drive member configured to perform work. The drive member may be operably coupled to the transmission.
Additional objects and advantages of the disclosure will be set forth in part in the description which follows, or may be learned by practice of the disclosed embodiment.
Aside from the structural and procedural arrangements set forth above, the embodiment could include a number of other arrangements, such as those explained hereinafter. It is to be understood that both the foregoing description and the following description are exemplary only.
The accompanying drawings, which are incorporated in and constitute a part of this description, illustrate an exemplary embodiment and together with the description, serve to explain the principles of the embodiment. In the drawings,
Reference will now be made in detail to an exemplary embodiment. Wherever possible, the same reference numbers are used in the drawings and the description to refer to the same or like parts.
Exemplary engine 10 shown in
As shown in
Cylinder block 12 of exemplary engine 10 defines a number of bearings (not shown) for receiving a crankshaft 20, such that crankshaft 20 may rotate relative to cylinder block 12 along a longitudinal axis CS defined by crankshaft 20. For example, as shown in
Exemplary crankshaft 20 also defines a number of crankpins 24 corresponding to the number of pistons 16. Crankpins 24 are circular in cross section, and the respective circular cross-sections may define a center C, which, in turn, defines a longitudinal crankpin axis CP extending in a perpendicular manner through center C of the cross-section of the respective crankpin 24, such that crankpin axis CP is parallel and offset with respect to crankshaft axis CS. For example, crankpin axis CP is spaced a distance T from the longitudinal axis CS of crankshaft 20. Crankshaft 20 may also include a number of counterbalance weights 26 for providing (or improving) rotational balance of crankshaft 20 when assembled with pistons 16 and connecting rods.
Referring to
According to the exemplary engine 10 shown in
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Slot 35 of exemplary rocker member 29 may be configured to tailor the manner in which the distance D between the center C of crankpin 24 and distal end 34 varies as crankshaft 20 rotates. As shown in
As shown in
According to the exemplary embodiment shown in
During operation of exemplary engine 10, as crankshaft 20 rotates, crankpins 24 revolve around crankshaft longitudinal axis CS, such that crankpin centers C define a circular path having a radius defined by the distance T defined along a radial axis RA (see
During operation of a conventional engine, a piston reciprocates within the cylinder, such that during a power stroke of the internal combustion engine, combustion of an air/fuel mixture within a combustion chamber defined by the piston, cylinder, and a cylinder-head forces the piston toward the crankshaft. As the piston travels toward the crankshaft, the crankshaft is rotated via the connecting rod and crankpin, thereby converting the potential energy associated with the compressed air/fuel mixture into mechanical work.
Due to the architecture of a conventional internal combustion engine, however, when the piston is at a position within the cylinder that coincides with the maximum compression (i.e., the combustion chamber is at its lowest volume, this condition generally coinciding with maximum compression, when the piston is farthest from the crankshaft), the radial axis extending between the center of the crankshaft and the center of the crankpin tends to be nearly co-linear, if not co-linear, with the axis of the connecting rod. At these relative positions, as the piston first begins its movement toward the crankshaft during the power stroke, there is only a very short moment arm (if any) extending between the axis of the connecting rod and the radial axis. As a result, the force initially created by the air/fuel mixture at the moment of combustion does not transfer as much torque to the crankshaft as it would if the length of the moment arm were greater. This situation may be particularly undesirable because, during combustion and very shortly thereafter, the force on the piston due to the combustion event may approach its maximum magnitude. Further, as the piston travels down the cylinder toward the crankshaft and the length of the moment arm increases, the magnitude of the force from the combustion event acting on the piston may dissipate rapidly. Thus, because there is a very short moment arm created between the axis of the connecting rod and the radial axis during the time of maximum force on the piston, efficiency of the work generated from the combustion process in a conventional internal combustion engine may be less than desired.
Exemplary engine 10 is configured to selectively employ a strategy that delays substantial movement of piston 16 toward crankshaft 20 during the power stroke, until crankshaft 20 has rotated to a point at which there is a more effective moment arm between the combustion force on piston 16 and radial axis RA extending between crankshaft axis CS and a respective crankpin axis CP. As a result, a greater amount of the energy of the combustion event may be captured because the maximum force acting on piston 16 coincides with a greater moment arm, thereby resulting in more torque at crankshaft 20 during the power stroke. Timing of the initiation of combustion may be tailored to take advantage of the delayed stroke.
For example, if piston 16 would have normally reversed its direction of travel where radial axis RA of crankshaft 20 is at 0 degrees, piston 16 may (1) reach its stroke termination point with radial axis RA at zero degrees and then delay its reversal of direction until a larger moment arm exists between connecting rod 28 and crankshaft axis CS, or (2) continue to move in cylinder 14 in a direction away from crankshaft 20, even after radial axis RA has reached 0 degrees and delay its reversal of direction until a larger moment arm exists between connecting rod 28 and crankshaft axis CS. As a result, a greater amount of the energy of the combustion event may be captured because the maximum force acting on piston 16 coincides with a greater moment arm, thereby resulting in more torque at crankshaft 20 during the power stroke.
For example, as shown in
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Although the exemplary embodiment shown in
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In the exemplary manner described above, the distance D between the center C of crankpin 24 and distal end 34 of connecting rod 28 is variable, such that the distance between the center of pin 38, which operably couples connecting rod 28 to piston 16, and the center C of crankpin 24 is variable. More specifically, the distance D is variable (see, e.g.,
According to some embodiments, the exemplary configuration and/or interaction can be tailored to achieve desired performance characteristics of exemplary engine 10, such as, for example, improved efficiency, improved torque, improved power output, and/or improved responsiveness. For example, the configuration of the rocker member, including the slot shape, the position of the pivot portion, and/or the position of the coupling portion, may be selected to improve efficiency and/or power of exemplary engine 10, for example, by changing at least one of the timing and magnitude of the delay of initiation of the power stroke.
According to some embodiments, initiation of the power stroke of exemplary engine 10 may be delayed until radial axis RA has rotated at least about 15 degrees beyond the first stroke termination angle θ1. In other embodiments, initiation of the power stroke may be delayed until radial axis RA has rotated at least about 30 degrees beyond the first stroke termination angle θ1 (e.g., at least about 40 or 45 degrees beyond the first stroke termination angle θ1). In other embodiments, rotation may be set to about 25 or 35 degrees beyond the first stroke termination angle θ1, for example, to achieve a desired performance characteristic of engine 10.
According to some embodiments, engine 10 may be configured to selectively operate in at least two modes, for example, a fixed mode and/or a variable mode. For example, in a first mode of operation (i.e., a fixed-distance mode), wherein the distance D between the between the center C of crankpin 24 (e.g., the longitudinal axis CP of crankpin 24) and distal end 34 of connecting rod 28 is substantially fixed, regardless of the radial position of the radial axis RA. For example, pivot portion 31 of rocker member 29 may be operably coupled to cylinder block 12 in an adjustable manner that permits pivot portion to move relative to the longitudinal axis CR of crankshaft 20. Such a mode of operation may permit operation of engine 10 such that a minimum distance D is fixed so that there is substantially no delay in the downward travel of piston 16 as radial axis RA travels from first stroke termination angle θ1 to 90 degrees, resulting in operation similar to a conventional engine of corresponding configuration. Effectively fixing the distance D may permit engine 10 to operate at relatively higher engine speeds when compared to operation in a mode in which the distance D is varied as described above with reference to
According to a second mode of operation, a variable-distance mode of operation, the distance D between the between the center C of crankpin 24 (e.g., the longitudinal axis CP of crankpin 24) and distal end 34 of connecting rod 28 may be varied, for example, as explained with respect to
Exemplary engine 10, may be incorporated into a power train, for example, including a transmission operably coupled to engine 10 and a drive member configured to perform work, the drive member being operably coupled to the transmission. For example, the drive member may include a propulsion device, such as, for example, a wheel or a propeller. According to some embodiments, such a power train may include a generator configured to convert rotational power into electrical power, the generator being operably coupled to exemplary engine 10. Such a power train may include a power storage device (e.g., one or more batteries) operably coupled to the generator and configured to store electrical power. According to some embodiments, the transmission may include one or more electric motors.
Moreover, exemplary engine 10 may be incorporated into a vehicle including a transmission operably coupled to engine 10 and a drive member configured to perform work and being operably coupled to the transmission. For example, the drive member may include a propulsion device, such as, for example, a wheel or a propeller. For example, the vehicle may be a car, van, truck, boat, ship, train, or air vehicle. Such a vehicle may include exemplary engine 10 operably coupled to a generator configured to convert rotational power into electrical power, and a power storage device operably coupled to the generator and configured to store electrical power. The transmission may be, for example, an electric motor.
At least some portions of exemplary embodiments of the systems outlined above may used in association with portions of other exemplary embodiments. Moreover, at least some of the exemplary embodiments disclosed herein may be used independently from one another and/or in combination with one another and may have applications to internal combustion engines not disclosed herein.
It will be apparent to those skilled in the art that various modifications and variations can be made to the structures and methodologies described herein. Thus, it should be understood that the invention is not limited to the subject matter discussed in the description. Rather, the present invention is intended to cover modifications and variations.
This application claims the benefit of priority under 35 U.S.C. §119(e) of U.S. Provisional Application No. 61/367,162, filed Jul. 23, 2010, the disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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61367162 | Jul 2010 | US |