The present application claims priority to Japanese Patent Application number 2022-182601, filed on Nov. 15, 2022 contents of which are incorporated herein by reference in their entirety.
The present disclosure relates to an internal combustion engine.
Reducing the sliding resistance (frictional force) of a piston ring due to piston reciprocation is effective for an internal combustion engine in which a piston slides over an inner wall surface of a cylinder. In order to reduce the frictional force, a technique of forming concave portions on the inner wall surface of the cylinder has been proposed (e.g., see Japanese Unexamined Patent Application Publication No. 2010-236443).
Pressure (surface pressure) acts on the inner wall surface of the cylinder due to the piston reciprocation, but if concave portions are provided on the inner wall surface, a contact area that is contacted by a skirt portion of the piston becomes small, which may increase the surface pressure acting on the inner wall surface from the skirt portion.
In addition, when there are a large number of regions where concave portions are formed, the amount of lubricating oil supplied to the inner wall surface is increased, which causes the lubricating oil adhered to the concave portions to move to a combustion chamber side by the piston, thereby consuming the lubricating oil.
The present disclosure has been made in view of these points and its object is to reduce consumption of lubricating oil while preventing an increase in the surface pressure acting on an inner wall surface.
An aspect of the present disclosure provides an internal combustion engine including: a piston that includes a skirt portion and reciprocates between a top dead center and a bottom dead center; a cylinder in which the piston slides over an inner wall surface, the inner wall surface including a thrust region against which the skirt portion is pressed when the piston reciprocates, on the inner wall surface, and an anti-thrust region that is opposite to the thrust region on the inner wall surface; and a plurality of concave portions formed in a belt-like central region including a central portion in an axial direction of the cylinder and extending along a circumferential direction on the inner wall surface, wherein in the central region, the number of concave portions formed in a first partial region having a first predetermined width along the circumferential direction of the thrust region and the number of concave portions formed in a second partial region having a second predetermined width that is smaller than the first predetermined width along the circumferential direction of the anti-thrust region is smaller than number of concave portions formed in other regions in the central region.
Hereinafter, the present disclosure will be described through exemplary embodiments, but the following exemplary embodiments do not limit the invention according to the claims, and not all of the combinations of features described in the exemplary embodiments are necessarily essential to the solution means of the invention.
The cylinder block 10 includes a cylinder 12 that houses a piston 30 in a manner allowing the piston 30 to reciprocate, and a crankcase 16 that houses a crankshaft 45. The cylinder block 10 has a configuration in which the cylinder 12 and the crankcase 16 are integrated. An oil pan 18 that reserves lubricating oil is attached to the crankcase.
A cylinder head 20 is provided to an upper portion of the cylinder block 10. The cylinder head 20 includes an injector 22, an intake port 23, an exhaust port 24, an intake valve 25, and an exhaust valve 26. The injector 22 injects fuel into a combustion chamber defined by a top surface of the piston 30, an inner wall surface 13 of the cylinder 12, and the cylinder head 20. The intake port 23 is an intake port for introducing fresh air into the combustion chamber. The exhaust port 24 is an exhaust port for discharging exhaust gas from the combustion chamber. The intake valve 25 opens and closes to introduce fresh air from the intake port 23 into the combustion chamber. The exhaust valve 26 opens and closes to guide the exhaust gas from the combustion chamber into the exhaust port 24.
When the piston 30 reciprocates between the top dead center and the bottom dead center, the piston 30 slides over the inner wall surface 13 of the cylinder 12. The lubricating oil is supplied to the inner wall surface 13 to form an oil film. A plurality of piston rings 35 are provided to an outer periphery of an upper portion of the piston 30 in order to seal in combustion gas and maintain the oil film at a predetermined thickness. A piston ring 35 is provided in each of a plurality of ring grooves 31a, 31b, and 31c (see
The central region 14 is a belt-like region including a central portion in the axial direction of the cylinder 12 and extending along the circumferential direction on the inner wall surface 13. Concave portions 52 (see
The piston 30 is connected to a connecting rod 41 via a piston pin 38. The connecting rod 41 is connected to a crankshaft 45 via a crank pin 43. Due to this, the reciprocation of the piston 30 in the cylinder 12 is converted into the rotation of the connecting rod 41 to cause the crankshaft 45 to rotate.
In a configuration in which the piston 30 slides over the inner wall surface 13 of the cylinder 12, reducing the sliding resistance (frictional force) of the piston ring 35 at the time when the piston 30 reciprocates is effective for improving fuel efficiency or the like. Therefore, in order to appropriately reduce the frictional force, the concave portions 52 are formed on a predetermined region of the inner wall surface 13.
Pressure acts on the inner wall surface 13 of the cylinder 12 when the piston 30 reciprocates in conjunction with combustion in the internal combustion engine 1. Specifically, when the skirt portion 32 of the piston 30 is pressed against the inner wall surface 13, the pressure (surface pressure) acts on the inner wall surface 13.
The inner wall surface 13 of the cylinder 12 includes the thrust region, against which the skirt portion 32 is pressed when the piston 30 reciprocates, on the inner wall surface 13, and the anti-thrust region that is opposite to the thrust region on the inner wall surface 13. The thrust region is a region within a predetermined angle range around the development angle of 180° (e.g., a range from 135° to 225°). The anti-thrust region is a region within a predetermined angle range around the development angle of 0° (360)° (e.g., ranges from 0° to 45° and from 315° to 360°).
If the concave portions 52 are provided to the entire central region 14, a contact area that the skirt portion 32 of the piston 30 comes into contact with becomes small, so that the surface pressure acting on the inner wall surface 13 from the skirt portion 32 may increase. Therefore, it is necessary to provide the concave portions 52 so as to prevent an increase in the surface pressure from the skirt portion 32.
Further, if the concave portions 52 are provided to the central region 14, the lubricating oil supplied to the inner wall surface 13 is deposited in the concave portions 52, but when the piston 30 moves to the top dead center side, the lubricating oil in the concave portions 52 is swept out by the piston ring 35, and moves to the combustion chamber to be vaporized, which may waste the lubricating oil. When the concave portions 52 are formed on the entire central region 14, the amount of lubricating oil moving from the concave portions 52 to the combustion chamber increases. For these reasons, it is necessary to provide the concave portions 52 so as to prevent the movement of the lubricating oil to the combustion chamber.
Due to this, in the present embodiment, the concave portions 52 are provided to a portion of the central region 14 in order to reduce the sliding resistance of the piston ring 35 and the surface pressure acting on the inner wall surface 13 from the skirt portion 32, and to prevent waste of the lubricating oil.
A position where concave portions are formed on the inner wall surface 13 will be described by taking the first to fifth embodiments as examples.
It should be noted that although concave portions 52 are not formed in the first partial region R1a and the second partial region R1b below, the embodiment is not limited thereto, and a small number of concave portions 52 may be formed in the first partial region R1a and the second partial region R1b. That is, the number of concave portions formed in the first partial region R1a and the second partial region R1b (e.g., density of the concave portions) is less than the number of concave portions formed in in the concave portion formation region 50.
The first partial region R1a includes at least a region of the center in the axial direction of the thrust region within the central region 14. The second partial region R1b also includes at least a region of the center in the axial direction of the anti-thrust region within the central region 14. In the first embodiment, the first partial region R1a and the second partial region R1b are regions extending across the entire region in the axial direction of the central region 14. In other words, the first partial region R1a and the second partial region R1b are regions extending from one end to the other end of the central region 14 in the axial direction of the central region 14. Therefore, the concave portion formation region 50 is divided into two formation regions 50a, 50b by the first partial region R1a and the second partial region R1b. Here, the formation region 50a has the same area as the formation region 50b.
The first partial region R1a is a region having a first predetermined width L1 along the circumferential direction of the thrust region. The second partial region R1b is a region having a second predetermined width L2 along the circumferential direction of the anti-thrust region. The second predetermined width L2 of the second partial region R1b is smaller than the first predetermined width L1 of the first partial region R1a. The first predetermined width L1 is larger than the second predetermined width L2 because a region where the pressure acting on the thrust region side is large is wider than a region where the pressure acting on the anti-thrust region side is large.
The first predetermined width L1 is desirably equal to or less than a width of the skirt portion 32 in the circumferential direction. Referring to
The concave portion formation region 50 (specifically, formation regions 50a, 50b) in the first embodiment is a region located below the ring groove 31c of the piston 30 that is positioned at the top dead center in the height direction and located above the ring groove 31a of the piston 30 that is positioned at the bottom dead center (see
Further, since the first partial region R1a and the second partial region R1b are provided such that they cover regions where the surface pressure from the skirt portion 32 of the piston 30 increases, it is possible to prevent the skirt portion 32 from coming into contact with the concave portion 52 at portions where the surface pressure increases. This makes it possible to prevent an increase in the surface pressure caused by the skirt portion 32 coming into contact with the concave portion 52. In particular, by causing the first predetermined width L1 of the first partial region R1a where the surface pressure from the skirt portion 32 increases to be larger than the second predetermined width L2 of the second partial region R1b, it is possible to effectively prevent an increase in the surface pressure caused by the skirt portion 32.
Further, providing the second partial region R1b in addition to the first partial region R1a narrows the concave portion formation region 50, making it possible to reduce the number of concave portions 52. This makes it possible to reduce the amount of lubricating oil moving from the concave portions 52 to the combustion chamber side, which prevents waste of the lubricating oil.
The second embodiment of a formation position of the concave portions 52 will be described while referencing
The first partial region R2a of the second embodiment differs from the first partial region R1a of the first embodiment, which extends across the entire region in the axial direction of the central region 14, in that the first partial region R2a is a region extending from the center to the bottom dead center side in the axial direction of the central region 14. The first partial region R2a is a region of a portion where pressure acts on the inner wall surface 13 from the piston 30. Therefore, the concave portions 52 are not formed in the region where the pressure acts on the inner wall surface 13 from the piston 30. The first partial region R2a is quadrilateral (specifically, rectangular) here, but the embodiment is not limited thereto, and may be circular, for example.
The second partial region R2b of the second embodiment is the same region as the second partial region R1b of the first embodiment. The second partial region R2b is a region extending across the entire region in the axial direction of the central region 14. The second predetermined width L2 of the second partial region R2b is the same size as the second predetermined width L2 of the second partial region R1b of the first embodiment.
The third partial region R2c is a rectangular region located on the top dead center side of the central region 14. The third partial region R2c is connected to the first partial region R2a along the axial direction. A third predetermined width L3 along the circumferential direction of the third partial region R2c is smaller than the first predetermined width L1 of the first partial region R2a. The third predetermined width L3 of the third partial region R2c is the same as the first predetermined width L1 of the first partial region R1a of the first embodiment.
It should be noted that the position of a boundary between the first partial region R2a and the third partial region R2c is a position apart from an upper end of the cylinder 12 by a distance h1 in the axial direction. The distance h1 is equal to or greater than ¼ of the total length hp of the piston 30 (see
In the second embodiment, providing the above-described concave portion formation region 50 makes it possible to reduce the sliding resistance of the piston ring 35, the surface pressure acting on the inner wall surface 13 from the skirt portion 32, and to prevent waste of the lubricating oil, in a similar manner as in the first embodiment. Further, in the second embodiment, widening the first partial region R2a can effectively prevent an increase in the surface pressure caused by the skirt portion 32, compared to the first embodiment.
The first partial region R3a of the third embodiment differs from the first partial region R1a of the first embodiment, which extends across the entire region in the axial direction of the central region 14, in that the first partial region R3a is a region of the center in the axial direction of the central region 14. The first partial region R3a is a region where the pressure acting on the inner wall surface 13 from the piston 30 is largest. The first partial region R3a is quadrilateral (specifically, rectangular) here, but the embodiment is not limited thereto, and may be circular, for example.
The second partial region R3b of the third embodiment is the same region as the second partial region R2b of the second embodiment. The second partial region R3b is a region extending across the entire region in the axial direction of the central region 14. The second predetermined width L2 of the second partial region R3b is the same size as the second predetermined width L2 of the second partial region R2b of the second embodiment.
The third partial region R3c of the third embodiment is the same region as the third partial region R2c of the second embodiment. The third partial region R3c is located on the top dead center side of the central region 14, and is connected to the first partial region R3a.
The fourth partial region R3d is a rectangular region located on the bottom dead center side of the central region 14. The fourth partial region R3d is connected to the first partial region R3a along the axial direction. The fourth partial region R3d is a region avoiding a portion where pressure acts on the inner wall surface 13 from the piston 30.
A fourth predetermined width L4 along the circumferential direction of the fourth partial region R3d is smaller than the first predetermined width L1 of the first partial region R3a. This can widen a region where the concave portions 52 are to be formed, compared to such a region in the second embodiment, while avoiding the portion where the pressure acts on the inner wall surface 13 from the piston 30. It should be noted that the fourth predetermined width L4 of the fourth partial region R3d is larger than the third predetermined width L3 of the third partial region R3c.
It should be noted that the position of a boundary between the first partial region R3a and the third partial region R3c is a position apart from the upper end of the cylinder 12 by a distance h1 in the axial direction. The distance h1 is equal to or greater than ¼ of the total length hp of the piston 30 (see
In the third embodiment, providing the above-described concave portion formation region 50 makes it possible to reduce the sliding resistance of the piston ring 35 and the surface pressure acting on the inner wall surface 13 from the skirt portion 32, and to prevent waste of the lubricating oil, in a similar manner as in the first embodiment. Further, in the third embodiment, it is possible to effectively prevent an increase in the surface pressure caused by the skirt portion 32 by providing the first partial region R3a, the third partial region R3c, and the fourth partial region R3d respectively corresponding to regions where the surface pressure from the skirt portion 32 is large.
The first partial region R4a of the fourth embodiment differs from the first partial region R1a of the first embodiment, which extends across the entire region in the axial direction of the central region 14, in that the first partial region R4a is a region extending from the center to the bottom dead center side in the axial direction of the central region 14. Here, the first partial region R4a of the fourth embodiment is the same region as the first partial region R2a of the second embodiment.
The third partial region R2c connected to the first partial region R2a on the top dead center side is provided in the second embodiment, but the third partial region R2c is not provided in the fourth embodiment. This is because pressure from the piston 30 is small in a region closer to the top dead center, compared to that in the first partial region R1a in the central region 14, and thus providing the concave portions 52 in this region barely affects an increase in the surface pressure.
The second partial region R4b of the fourth embodiment differs from the second partial region R1b of the first embodiment, which extends across the entire region in the axial direction of the central region 14, in that the second partial region R4b is a region extending from the center to the bottom dead center side in the axial direction of the central region 14. The second predetermined width L2 of the second partial region R4b is the same as the second predetermined width L2 of the second partial region R1b. Since the first partial region R4a and the second partial region R4b are regions such as described above, the entire circumference in the circumferential direction is the concave portion formation region 50 in the upper portion of the central region 14.
In the fourth embodiment, providing the above-described concave portion formation region 50 makes it possible to reduce the sliding resistance of the piston ring 35 and the surface pressure acting on the inner wall surface 13 from the skirt portion 32, and to prevent waste of the lubricating oil, in a similar manner as in the first embodiment. Further, since the internal combustion engine is assumed to be used in a case of consuming less lubricating oil in the fourth embodiment, the third partial region R2c is not provided, and the region of the second partial region R4b is narrowed. This makes it possible to further reduce the sliding resistance of the piston ring 35.
The first partial region R5a of the fifth embodiment is a region extending from the center to the end on the bottom dead center side in the axial direction of the central region 14, and is the same region as the first partial region R4a of the fourth embodiment. In the fifth embodiment, the third partial region R2c is not provided, in a similar manner as in the fourth embodiment.
The second partial region R5b of the fifth embodiment is a region extending across the entire region in the axial direction of the central region 14, and is the same region as the second partial region R1b of the first embodiment.
In the fifth embodiment, providing the above-described concave portion formation region 50 makes it possible to reduce the sliding resistance of the piston ring 35 and the surface pressure acting on the inner wall surface 13 from the skirt portion 32, and to prevent waste of the lubricating oil in a similar manner as in the first embodiment. Further, in the fifth embodiment, since the surface pressure on the anti-thrust side is widely distributed toward the top dead center side, providing the second partial region 5b can effectively prevent an increase in the surface pressure caused by the formation of the concave portions 52.
In the internal combustion engine 1 of the above-described embodiments, the number of concave portions formed in the first partial region (R1a, etc.) and the second partial region (R1b, etc.) in the central region 14 of the inner wall surface 13 of the cylinder 12 is less than the number of concave portions formed in the concave portion formation region 50. Specifically, the concave portions 52 are formed at predetermined intervals in the concave portion formation region 50 excluding the first partial region R1a and the second partial region R1b.
Due to this, since the first partial region R1a and the second partial region R1b are provided such that they cover regions where the surface pressure from the skirt portion 32 increases, it is possible to prevent the skirt portion 32 from coming into contact with the concave portion 52 at a portion where the surface pressure increases. Thus, it is possible to prevent an increase in the surface pressure caused by the contact of the skirt portion 32 with the concave portion 52.
Further, providing the second partial region R1b in addition to the first partial region R1a narrows the concave portion formation region 50, thereby reducing the number of concave portions 52. This makes it possible to reduce the amount of lubricating oil moving from the concave portions 52 to the combustion chamber side, thus preventing waste of the lubricating oil.
The present disclosure is explained on the basis of the exemplary embodiments. The technical scope of the present disclosure is not limited to the scope explained in the above embodiments and it is possible to make various changes and modifications within the scope of the disclosure. For example, all or part of the apparatus can be configured with any unit which is functionally or physically dispersed or integrated. Further, new exemplary embodiments generated by arbitrary combinations of them are included in the exemplary embodiments. Further, effects of the new exemplary embodiments brought by the combinations also have the effects of the original exemplary embodiments.
Number | Date | Country | Kind |
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2022-182601 | Nov 2022 | JP | national |