The present application claims priority under 35 U.S.C. §119 to Japanese Patent Application No. 2011-257256, filed Nov. 25, 2011, entitled “Internal-Combustion Engine.” The contents of this application are incorporated herein by reference in their entirety.
1. Field of the Invention
The present application relates to an internal-combustion engine.
2. Discussion of the Background
An in-cylinder direct-injection internal-combustion engine as an exemplary related art is disclosed by Japanese Patent No. 4054223. This internal-combustion engine includes a piston that reciprocates in a cylinder, and a spark plug and a fuel injection valve that face a combustion chamber provided in the cylinder. The piston has a cavity eccentrically provided in the top surface thereof and extending from a position near the center of the piston to a position near an injection port of the fuel injection valve. The cavity has first and second guiding walls provided near the injection port and near the center of the piston, respectively. The first guiding wall forms a sloping surface extending obliquely and linearly upward from the bottom surface of the cavity in a direction toward the fuel injection valve. The second guiding wall forms another sloping surface extending obliquely and linearly upward from the bottom surface of the cavity in a direction away from the fuel injection valve.
The fuel injection valve is configured to inject fuel mists from the injection port thereof. The fuel mists include a main fuel mist and a sub-fuel mist injected at respectively different predetermined angles. The fuel mists each have a flat shape in side view and a fan shape in plan view. The main fuel mist is injected at a nearly vertical angle and toward a side nearer to the fuel injection valve. The sub-fuel mist is injected at a nearly horizontal angle and toward a side farther from the fuel injection valve.
To cause stratified combustion when, for example, the internal-combustion engine is under a low load and at a low rotational speed, the fuel is injected from the fuel injection valve in the latter stage of the compression stroke. Most of the main fuel mist thus injected is guided along the first guiding wall, whereby a rich air-fuel mixture is produced in the combustion chamber near the injection port of the fuel injection valve. Meanwhile, most of the sub-fuel mist collides with and is guided upward along the second guiding wall, whereby a rich air-fuel mixture is produced in the combustion chamber near the spark plug. The rest of the main fuel mist and the rest of the sub-fuel mist overlap each other and stay in the cavity. Thus, the air-fuel mixture is distributed at a desired concentration in the combustion chamber and, in this state, ignition with a spark plug is initiated, whereby stable combustion is made to occur by flame propagation.
According to one aspect of the present invention, an internal-combustion engine includes a cylinder, a piston, a spark plug, and a fuel injection valve. The cylinder includes a combustion chamber. The piston is provided in the cylinder to reciprocate in the cylinder and includes a top surface and a cavity provided in the top surface. The cavity includes a bottom surface, a vertical wall, a first sidewall, and a second sidewall. The vertical wall is provided near a center of the top surface and stands substantially perpendicularly from the bottom surface. The first sidewall is connected to a first end of the vertical wall. The second sidewall is connected to a second end of the vertical wall. The second end is opposite to the first end in the vertical wall. The spark plug is provided above the combustion chamber to generate a spark that ignites a mixture of fuel and air in the cylinder and to face toward a position close to a center of the combustion chamber. The fuel injection valve faces the combustion chamber and includes a plurality of injection ports from which a plurality of fuel mists are to be obliquely injected toward the top surface of the piston in respectively different directions at a predetermined crank angle in a compression stroke. The cavity extends from a position close to a center of the piston toward the fuel injection valve when viewed from above the top surface of the piston. The first and second sidewalls extend toward the fuel injection valve when viewed from above the top surface of the piston. The plurality of injection ports includes a first injection port, second injection ports, and a third injection port. A first fuel mist is to be injected at the predetermined crank angle from the first injection port toward the vertical wall and an adjoining portion adjoining the vertical wall. The adjoining portion is provided in the top surface of the piston. A pair of second fuel mists is to be injected at the predetermined crank angle from the second injection ports to respectively collide with the first and second sidewalls. The first and second sidewalls are provided to guide the second fuel mists to flow along the first and second sidewalls toward the vertical wall. A third fuel mist is to be injected from the third injection port to collide with the bottom surface of the cavity. The bottom surface is provided to lift the first fuel mist and the second fuel mists to flow toward the spark plug.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The embodiments will now be described with reference to the accompanying drawings, wherein like reference numerals designate corresponding or identical elements throughout the various drawings.
The cylinder block 2 includes four cylinders 4 each being open at the top and having a tubular shape.
The piston 5 is connected to a crank shaft (not illustrated). When the engine 1 is activated, the piston 5 reciprocates in the cylinder 4 while sliding therealong in accordance with the crank angle. The piston 5 has a cavity 6, to be described below, in the top surface thereof.
The cylinder head 3 is provided on the cylinder block 2 and covers the cylinder 4, whereby a combustion chamber 7 is provided between the cylinder head 3 and the top surface of the piston 5. The cylinder head 3 has an intake port 3a and an exhaust port 3b. The intake port 3a and the exhaust port 3b are open to the combustion chamber 7. The cylinder head 3 further includes an intake valve and an exhaust valve (both not illustrated) that open and close the intake port 3a and the exhaust port 3b, respectively, a camshaft (not illustrated) that drives the intake valve and the exhaust valve, and so forth.
The cylinder head 3 includes a spark plug 8 and a fuel injection valve (hereinafter referred to as “injector”) 9.
The spark plug 8 includes a plug body 8a and an electrode 8b provided at the tip of the plug body 8a. The spark plug 8 is attached to the cylinder head 3 at a nearly vertical angle. The electrode 8b includes a center electrode and a ground electrode that face each other. The electrode 8b faces toward a position near the center of the combustion chamber 7 from above and generates a spark for igniting an air-fuel mixture. The timing of generating a spark by the spark plug 8 (the timing of ignition) is controlled by a control device (not illustrated) in accordance with the operating state of the engine 1.
The injector 9 includes an injector body 9a and an electromagnetic valve provided in the injector body 9a. The electromagnetic valve includes a solenoid, a needle valve (both not illustrated), and so forth. The injector body 9a is provided at a position of the cylinder head 3 near the intake port 3a and obliquely at a nearly horizontal angle. The injector body 9a has, at the tip thereof, a plurality of injection ports H facing the combustion chamber 7.
High-voltage fuel is supplied to the injector 9 from a fuel pump (not illustrated). When the needle valve is opened, fuel mists are injected at respectively different predetermined angles from the plurality of injection ports H into the cylinder 4. The amount of fuel to be injected and the timing of injection from the injector 9 are controlled by the control device in accordance with the operating state of the engine 1.
As illustrated in
More specifically, referring to
The third fuel mist FM3 is injected from the third injection port H3 toward the near side in the direction of the injector axis CI and on a little far side with respect to the second fuel mists FM2. The fourth fuel mists FM4 are injected from the right and left fourth injection ports H4 bilaterally symmetrically with respect to the injector axis CI and toward the outer sides and on the near side with respect to the second fuel mists FM2. The amounts of the six fuel mists injected from the first to fourth injection ports H1 to H4 are all set so as to be equal.
Referring now to
The cavity 6 has a flat bottom surface 6a, and a vertical wall 6b and a pair of right and left sidewalls 6c standing from the circumference of the bottom surface 6a. The vertical wall 6b is provided near the center of the piston 5 and extends from the bottom surface 6a with a curved transition portion 6d interposed therebetween. The vertical wall 6b substantially perpendicularly intersects an adjoining portion 5a of the top surface of the piston 5 that adjoins the cavity 6. The vertical wall 6b extends toward the right and left sides with respect to the center of the piston 5. The right and left sidewalls 6c extend from two ends of the vertical wall 6b with curved transition wall portions 6e interposed therebetween, respectively, and toward the injector 9. The distance between the right and left sidewalls 6c is reduced toward the vertical wall 6b.
Operations performed by the engine 1 configured as above will now be described. The engine 1 has two combustion modes provided for homogeneous combustion and stratified combustion that are performed selectively in accordance with the operating state of the engine 1. For example, homogeneous combustion is performed after the engine 1 has been warmed up, whereas stratified combustion is performed when the engine 1 starts to be cooled.
In homogeneous combustion, a homogeneous air-fuel mixture having a uniform air-fuel ratio is distributed over the entirety of the combustion chamber 7, and the homogeneous air-fuel mixture is ignited with a spark from the spark plug 8 and is burned. Although not illustrated, to cause homogeneous combustion, fuel is injected from the injector 9 at a predetermined crank angle in the intake stroke. With the downward movement of the piston 5, air is taken into the cylinder 4 via the intake port 3a and the intake valve that is open, whereby a tumble airflow occurs in the cylinder 4. In this state, the fuel is injected.
Consequently, the first to fourth fuel mists FM1 to FM4 that have been injected are diffused together with the tumble airflow, whereby a homogeneous air-fuel mixture is produced over the entirety of the inside of the cylinder 4. In this case, the amounts of the six fuel mists FM1 to FM4 injected from the injector 9 are all equal. Therefore, such a homogeneous air-fuel mixture is produced in a good manner. Subsequently, ignition is initiated with the spark plug 8 when the piston 5 is near the top dead center in the compression stroke, whereby the homogeneous air-fuel mixture is ignited and is burned. Thus, homogeneous combustion is made to occur.
In stratified combustion, a stratified air-fuel mixture is produced in which an air-fuel mixture having a high air-fuel ratio is distributed around the electrode 8b of the spark plug 8 in the combustion chamber 7 while a lean air-fuel mixture is distributed in the other area of the combustion chamber 7. Then, the rich air-fuel mixture is ignited with a spark from the spark plug 8. The spark serves as an incendiary and causes flame propagation. Thus, combustion is made to occur.
To cause stratified combustion, fuel is injected from the injector 9 at a predetermined crank angle in the compression stroke, for example, at 45 degrees before the top dead center (BTDC) in the compression stroke.
As illustrated in
Referring to
Referring to
The right and left fourth fuel mists FM4 collide with flat portions, respectively, of the top surface of the piston 5 that are on the near side and on the outer sides with respect to the cavity 6, where the fourth fuel mists FM4 are reflected and are diffused toward the outer sides and toward the upper side. The fourth fuel mists FM4 adjust the air-fuel ratio of the entirety of the air-fuel mixture. The fourth fuel mists FM4 do not directly affect the production of the rich air-fuel mixture around the spark plug 8 from the first to third fuel mists FM1 to FM3 described above.
Thus, fuel mists are effectively gathered around the electrode 8b of the spark plug 8. Therefore, a rich air-fuel mixture is assuredly produced while a leaner air-fuel mixture is produced in the other area of the combustion chamber 7. Furthermore, the rich air-fuel mixture is ignited with a spark from the spark plug 8 at a predetermined crank angle near the top dead center in the compression stroke, for example, at 0 to 5 degrees after the top dead center (ATDC) in the compression stroke. This ignition of the air-fuel mixture as an incendiary spark causes flame propagation. Thus, stratified combustion is made to occur.
As described above, according to the present embodiment, the bottom surface 6a, the vertical wall 6b, and the right and left sidewalls 6c of the cavity 6 provided in the piston 5 and the first to third fuel mists FM1 to FM3 that are injected toward them from the injector 9 function in combination such that the fuel mists FM1 to FM3 are effectively gathered around the spark plug 8, assuredly producing a rich air-fuel mixture while accurately producing a stratified air-fuel mixture having a desired air-fuel-ratio distribution. Therefore, unlike the related-art case where fuel mists injected from the fuel injection valve are individually guided by the respective guiding walls, a good incendiary spark is produced around the spark plug 8. This good incendiary spark causes flame propagation. Thus, stable stratified combustion is assuredly made to occur.
Furthermore, the center axis CFM1 of the first fuel mist FM1 is directed toward the adjoining portion 5a of the piston 5, and the first fuel mist FM1 is therefore directed toward the spark plug 8 by the third fuel mist FM3 that has been reflected by the bottom surface 6a of the cavity 6. Hence, a rich air-fuel mixture is produced around the spark plug 8 in a better manner.
Furthermore, the sidewalls 6c of the cavity 6 extend such that the distance therebetween is reduced toward the vertical wall 6b. Therefore, the second fuel mists FM2 that have collided with the sidewalls 6c are directed along the sidewalls 6c toward the center of the piston 5, where the second fuel mists FM2 are gathered. Thus, a rich air-fuel mixture is produced around the spark plug 8 in a much better manner.
Furthermore, in addition to the first to third fuel mists FM1 to FM3, the right and left fourth fuel mists FM4 are injected in such a manner as to collide with the flat portions of the top surface of the piston 5 that are on the near side and on the outer sides with respect to the cavity 6. Therefore, the air-fuel ratio of the entirety of the air-fuel mixture is easily adjustable without directly affecting the production of the rich air-fuel mixture around the spark plug 8 from the first to third fuel mists FM1 to FM3.
Furthermore, the amounts of the six fuel mists FM1 to FM4 that are injected from the first to fourth injection ports H1 to H4 of the injector 9 are all equal. Therefore, a homogeneous air-fuel mixture for causing homogeneous combustion is produced in a good manner.
As illustrated in
According to the above results, in each of Comparative Examples 1 and 2, the around-the-plug air-fuel ratio A/F immediately after the top dead center (TDC) in the compression stroke corresponding to the timing of ignition by the spark plug 8 did not reach a predetermined target range (the hatched area in
In contrast, in the example according to the embodiment, the around-the-plug air-fuel ratio A/F was generally low and varied on the rich side. Furthermore, the around-the-plug air-fuel ratio A/F fell within the target range immediately after the top dead center in the compression stroke corresponding to the timing of ignition. Thus, a rich mixture having a desired air-fuel ratio was produced around the spark plug 8 in a good manner.
Referring now to
In contrast, in the example according to the embodiment, the air-fuel-ratio standard deviation σA/F was generally low and fell within the predetermined target range immediately after the top dead center in the compression stroke. That is, the variation in the around-the-plug air-fuel ratio A/F was small. Thus, it has been demonstrated that, according to the present embodiment, a rich mixture having a desired air-fuel ratio that is suitable for stratified combustion is accurately produced around the spark plug 8.
As illustrated in
In contrast, in the example according to the embodiment, the combustion stability parameter ΔIMEP was lower than that of Comparative Example 1 and fell within a range of 10 to 15%. That is, the stability of combustion was very high regardless of the timing of injection in the compression stroke.
The present application is not limited to the above-described embodiment and may be embodied in various ways. For example, while the above embodiment concerns a case where the fourth fuel mists FM4 are injected for adjusting the air-fuel ratio of the entirety of the air-fuel mixture, the fourth fuel mists FM4 may be omitted if the air-fuel ratio does not need to be adjusted.
The above embodiment concerns an exemplary case where the present application is applied to an in-line gasoline engine provided in a vehicle. The present application is not limited to such an embodiment and is also applicable to any other engines including V-engines and horizontally opposed engines, and to engines for machines other than vehicles. For example, the present application is also applicable to vessel propulsion engines such as an outboard motor having a vertically extending crank shaft. In addition, other details of the above embodiment may be modified, according to need, within the scope of the present application.
According to a first aspect of the embodiment, there is provided an in-cylinder direct-injection internal-combustion engine (1) in which fuel is directly injected into a cylinder (4) and a mixture of the fuel and air taken into the cylinder (4) is ignited with a spark and is burned. The internal-combustion engine (1) includes a piston (5) having a cavity (6) in a top surface thereof and configured to reciprocate in the cylinder (4); a spark plug (8) facing, from above, toward a position near the center of a combustion chamber (7) provided in the cylinder (4), the spark plug (8) being configured to generate a spark that ignites the mixture; and a fuel injection valve (9) facing the combustion chamber (7) and having a plurality of injection ports (first to fourth injection ports H1 to H4) from which a plurality of fuel mists are obliquely injected, respectively, toward the top surface of the piston (5), the plurality of fuel mists being injected at a predetermined crank angle in a compression stroke and in respectively different directions. The cavity (6) extends from a position near the center of the piston (5) toward the fuel injection valve (9) and has a bottom surface (6a), a vertical wall (6b) provided near the center of the piston (5) and standing substantially perpendicularly from the bottom surface (6a), and a pair of sidewalls (6c) continuous with two ends, respectively, of the vertical wall (6b) and extending toward the fuel injection valve (9). The plurality of fuel mists includes a first fuel mist (FM1) that is injected toward the vertical wall (6b) of the cavity (6) and an adjoining portion (5a) included in the top surface of the piston (5a) that adjoins the vertical wall (6b), a pair of second fuel mists (FM2) that collide with the pair of sidewalls (6c), respectively, of the cavity (6) and flow along the pair of sidewalls (6c) toward the vertical wall (6b), and a third fuel mist (FM3) that collides with the bottom surface (6a) of the cavity (6) and lifts and directs the first fuel mist (FM1) and the second fuel mists (FM2) toward the spark plug (8).
In the above internal-combustion engine of the embodiment, the first fuel mist is injected toward the vertical wall of the cavity and the adjoining portion included in the top surface of the piston that adjoins the vertical wall. The pair of second fuel mists collide with the pair of sidewalls, respectively, of the cavity and flow along the pair of sidewalls toward the vertical wall.
The third fuel mist collides with the bottom surface of the cavity, where the third fuel mist is reflected, whereby the third fuel mist swirls and flows upward. Meanwhile, the first fuel mist and the second fuel mists gathered near the vertical wall are lifted by the swirl of the third fuel mist, are guided along the vertical wall, and are directed together with the third fuel mist toward the spark plug residing above the vertical wall. Furthermore, since the third fuel mist collides with the bottom surface of the cavity, the kinetic energy of the third fuel mist is reduced to some extent. Hence, the amount of fuel mist flowing toward a side opposite to the fuel injection valve is reduced.
As a result, the first to third fuel mists are effectively gathered around the spark plug. Therefore, a rich air-fuel mixture is assuredly produced while a leaner air-fuel mixture is produced in the other area of the combustion chamber. Furthermore, the rich air-fuel mixture produced around the spark plug is ignited with a spark from the spark plug. This ignition of the air-fuel mixture as an incendiary spark causes flame propagation. Thus, stratified combustion is made to occur.
As described above, according to the above aspect of the embodiment, the bottom surface, the vertical wall, and the pair of sidewalls of the cavity provided in the piston and the first to third fuel mists that are injected toward them from the fuel injection valve function in combination such that the fuel mists are effectively gathered around the spark plug, assuredly producing a rich air-fuel mixture while accurately producing a stratified air-fuel mixture having a desired air-fuel-ratio distribution. Therefore, unlike the related-art case where fuel mists injected from the fuel injection valve are individually guided by the respective guiding walls, a good incendiary spark is produced around the spark plug. This good incendiary spark causes flame propagation. Thus, stable stratified combustion is assuredly made to occur.
In the internal-combustion engine (1) according to the first aspect of the embodiment, the first fuel mist (FM1) is preferably injected with a center axis (CFM1) thereof being directed toward the adjoining portion (5a) included in the top surface of the piston (5) and is preferably directed toward the spark plug (8) by the third fuel mist (FM3) having been reflected by the bottom surface (6a) of the cavity (6).
In such a configuration, the first fuel mist is directed toward the spark plug by the third fuel mist without colliding with the top surface of the piston. Therefore, a rich air-fuel mixture is produced around the spark plug in a better manner.
In the above internal-combustion engine (1) of the embodiment, the plurality of fuel mists preferably further include a pair of fourth fuel mists (FM4) that are injected toward outer sides of the pair of second fuel mists (FM2), respectively, and toward a side nearer to the fuel injection valve (9) than the second fuel mists (FM2), the fourth fuel mists (FM4) colliding with portions, respectively, of the top surface of the piston (5) excluding the cavity (6).
In such a configuration of the embodiment, the air-fuel ratio of the entirety of the air-fuel mixture is easily adjustable by the pair of fourth fuel mists that are injected in addition to the first to third fuel mists. Furthermore, the fourth fuel mists are injected in the above-described directions and toward the above-described portions that are different from those of the first to third fuel mists and collide with the portions. Therefore, the fourth fuel mists do not directly affect the production of the rich air-fuel mixture around the spark plug from the first to third fuel mists.
In the above internal-combustion engine (1) of the embodiment, the first fuel mist (FM1), each of the pair of second fuel mists (FM2), the third fuel mist (FM3), and each of the pair of fourth fuel mists (FM4) are preferably of the same amount.
For example, in a case where homogeneous combustion is made to occur, instead of stratified combustion, by injecting the fuel in the intake stroke in accordance with the operating state of the internal-combustion engine, a homogeneous air-fuel mixture needs to be distributed over the entirety of the inside of the cylinder so as to assuredly cause good homogeneous combustion. In the above configuration, since the first to fourth fuel mists are of the same amount, such a homogeneous air-fuel mixture is produced in a good manner.
In the above internal-combustion engine (1) of the embodiment, a distance between the pair of sidewalls (6c) of the cavity (6) is preferably reduced toward the vertical wall (6b).
In such a configuration of the embodiment, the second fuel mists having collided with the pair of sidewalls flow along the sidewalls and are directed and gathered toward the center of the piston. Therefore, a rich air-fuel mixture is produced around the spark plug in a better manner.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
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2011-257256 | Nov 2011 | JP | national |