The invention relates to an internal combustion engine comprising at least two part-engines, each part-engine having a respective crankshaft and a respective defined number of cylinders, and a coupling being positioned in each case between the crankshafts of part-engines positioned directly one behind the other, by means of which coupling the crankshafts of the part-engines can be coupled to one another and disconnected from one another.
A motor vehicle in the form of a hybrid vehicle with a drive unit is known from DE 10 2007 010 343 A1, which is incorporated by reference herein, which drive unit comprises an internal combustion engine and an electric machine. The internal combustion engine of the motor vehicle disclosed in this prior art comprises two internal combustion engine units, and therefore part-engines, each part-engine having a separate crankshaft and a defined number of cylinders. A first part-engine of the motor vehicle disclosed in that document can be coupled via a first coupling to a transmission, the electric machine also engaging on the transmission. A second part-engine can be coupled to the first part-engine via a second coupling. When the second coupling is closed, a drive torque can be made available by both part-engines to the drive of the motor vehicle via the transmission. When, conversely, the second coupling is open, the second part-engine is uncoupled from the output drive, so that said part-engine can be stopped, in which case drive torque can be made available at the drive of the motor vehicle only by the first part-engine of the internal combustion engine. Although it is already known from the prior art DE 10 2007 010 343 A1 to couple and disconnect two part-engines of an internal combustion engine via a coupling arranged between the crankshafts of the part-engines, the coupling to one another of previously disconnected part-engines via a coupling gives rise to difficulties.
Starting from this consideration, it is an object of the present invention to provide a novel internal combustion engine. This object is achieved by an internal combustion engine comprising at least two part-engines, each part-engine having a respective crankshaft and a respective defined number of cylinders, and a coupling being positioned in each case between the crankshafts of part-engines positioned directly one behind the other, by means of which coupling the crankshafts of the part-engines can be coupled to one another and disconnected from one another, wherein that the or each coupling, by means of which crankshafts of part-engines positioned directly one behind the other can be coupled and disconnected, can be closed in order to couple the crankshafts only at a defined relative angular position between the respective crankshafts of the part-engines. According to aspects of the invention, the or each coupling, by means of which crankshafts of internal combustion engines positioned directly one behind the other can be coupled and disconnected, can be closed in order to couple the crankshafts only at a defined relative angular position between the respective crankshafts of the part-engines.
It is proposed with the present invention that part-engines of an internal combustion engine, between the crankshafts of which a coupling is arranged, can be coupled via the coupling only at a single defined relative angular position between the respective crankshafts. Mass-balancing problems when coupling the part-engines are thereby avoided, and the second part-engine can be combined with the first part-engine to provide a homogenous ignition and fuel injection sequence.
Preferably, the part-engines can be coupled by closing the coupling only at a defined relative angular position between the respective crankshafts and, furthermore, only at a defined relative angular position between the respective valve mechanisms. Synchronization of previously disconnected part-engines with regard to ignition sequence and fuel supply can thereby be ensured.
Preferably, sensors detect the angular positions of the crankshafts and valve mechanisms, a control unit activating the respective coupling as a function of the defined relative angular position between the crankshafts and valve mechanisms. The detection of the angular positions via sensors, and the activation of the coupling via a control unit as a function of the relative angular position between the crankshafts and the valve mechanisms thus determined, allows especially simple and precise coupling to one another of previously disconnected crankshafts of part-engines at a defined relative angular position or relative angular disposition between the respective crankshafts and valve mechanisms.
According to a first advantageous development of the invention, the or each coupling has an adjustable guide element which carries a connecting tube, the connecting tube being translationally displaceable by means of the guide element in such a manner that, at a first translational relative position between the connecting tube and the crankshafts of corresponding part-engines, the crankshafts are disconnected and, at a second translational relative position between the connecting tube and the crankshafts of the corresponding part-engines, the crankshafts are coupled, the connecting tube being able to be transferred from the first translational relative position to the second translational relative position only at a defined relative angular position between the respective crankshafts.
According to a second alternative development of the invention, the or each coupling of a crankshaft of a first part-engine comprises a non-displaceably associated first coupling element and a second coupling element associated displaceably with a crankshaft of a second part-engine, the or each coupling further comprising two energizable electromagnets which are arranged statically in a housing of the crankshafts, the two coupling elements disconnecting the crankshafts at a first translational relative position between the coupling elements when a first electromagnet is energized, and the two coupling elements coupling the crankshafts at a second translational relative position between the coupling elements when a second electromagnet is energized, and the second coupling element being able to be transferred from the first translational relative position to the second translational relative position only at a defined relative angular position between the respective crankshafts.
Both the alternative configurations set forth above of couplings by means of which crankshafts of part-engines can be coupled to one another only at a defined relative angular position or angular disposition between the respective crankshafts, are constructionally simple and reliable.
Preferred developments of the invention are apparent from the dependent claims and from the following description. Exemplary embodiments of the invention are explained in more detail, without being restricted thereto, with reference to the drawing, in which:
The present invention relates to an internal combustion engine comprising a plurality of part-engines.
Each part-engine 11, 12 of the internal combustion engine 10 has a respective separate crankshaft 15, 16 and a respective defined number of cylinders 17, 18. In the variant of
It is further apparent from
Because they have separate crankshafts 15, 16 and separate valve mechanisms 21, 22, the part-engines 11 and 12 of the internal combustion engine 10 of
As already mentioned, the coupling 14 is arranged between the two parts-engines 11 and 12 of the internal combustion engine 10, specifically between the crankshafts 15 and 16 of the part-engines 11 and 12. According to aspects of the invention, the coupling 14 can be closed in order to couple the crankshafts 15 and 16, and therefore the part-engines 11 and 12, to one another only at a defined relative angular position between the crankshafts 15 and 16 of the part-engines 11 and 12. This coupling together of the crankshafts 15 and 16 of the part-engines 11 and 12 via the coupling 14 takes place preferably with 0.1° of accuracy.
Moreover, the coupling together of the part-engines 11 and 12 by closing the coupling 14 not only takes place only at a defined relative angular position between the crankshafts 15 and 16 of the part-engines 11 and 12, but also only at a defined relative angular position between the valve mechanisms 21 and 22 of the part-engines 11 and 12, so that as the two part-engines 11 and 12 are coupled together a synchronization thereof with regard to ignition sequence and fuel supply, in particular to fuel injection, can be ensured.
If the part-engine 11 is in the form, for example, of a 2-cylinder part-engine in a V configuration and the part-engine 12 is also in the form of a 2-cylinder part-engine in a V configuration, the coupling 14 between the crankshafts 15 and 16 of these part-engines 11 and 12 can be closed only with a crankshaft offset of 180°, and preferably with an accuracy of 0.1°.
If the part-engine 11 is in the form, for example, of a 4-cylinder part-engine in a V configuration and the part-engine 12 is in the form of a 2-cylinder part-engine in a V configuration, the coupling 14 between the crankshafts 15 and 16 of these part-engines 11 and 12 can be closed only with a crankshaft offset of 120° between the crankshafts 15 and 16, and again with an accuracy of 0.1°.
By contrast, if the part-engine 12 is in the form, for example, of a 6-cylinder part-engine in a V configuration and the part-engine 11 is in the form of a 2-cylinder part-engine in a V configuration, the coupling 14 between the crankshafts 15 and 16 of these part-engines 11 and 12 can be closed only with a crankshaft offset of 90° between the two crankshafts 15 and 16, again with an accuracy of 0.1°.
However, if the part-engine 12 is in the form, for example, of an 8-cylinder part-engine in a V configuration and the part-engine 11 is in the form of a 2-cylinder part-engine in a V configuration, the coupling between the crankshafts 15 and 16 of the part-engines 11 and 12 can be closed only with a crankshaft offset of 30°, again with an accuracy of approximately 0.1°.
Thus, according to
In this case the connecting tube 29 can be transferred from the first translational relative position shown in
The connecting tube 29 preferably has a longitudinal toothing which allows the connecting tube 29 to be transferred from the first translational relative position to the second translational relative position only at a defined relative angular position between the respective crankshafts 15 and 16, which also have a longitudinal toothing, the longitudinal toothing of the connecting tube 29 cooperating with the corresponding toothings of the crankshafts 15 and 16. This longitudinal toothing may preferably be provided by an elevation and depression of two mutually associated pairs of grooves and keys which are disposed non-symmetrically with respect to one another, in order to permit the coupling of the two crankshafts 15, 16 via the connecting tube 29 only at a defined relative angular position between the crankshafts 15 and 16.
It is apparent from
It is further apparent from
The guide spindle 25 preferably has a high pitch number, so that rapid connection of the crankshafts 15 and 16 with positional accuracy, specifically with an accuracy of 0.1°, is possible during starting of a part-engine which is to be coupled.
Thus,
When the electromagnet 36 is energized, the electromagnet 36 attracts the coupling element 34, which is coupled in a translationally displaceable manner on the crankshaft 16, in which first translational relative position between the coupling elements 33 and 34 the crankshafts 15 and 16 are disconnected. Conversely, when the electromagnet 37 is energized, the electromagnet 37 attracts the coupling element 34 and transfers the same from the first translational relative position to a second translational relative position between the coupling element 33 and 34, in which case the two coupling elements 33 and 34, and therefore the crankshafts 15 and 16, are coupled. Again, the coupling element 34 can be transferred from the first translational relative position, in which the crankshafts 15 and 16 are disconnected, to the second translational relative position, in which the crankshafts 15 and 16 are coupled, only at a defined relative angular position between the two crankshafts 15 and 16.
In the exemplary embodiment of
In order to permit easy moving together and coupling together of the two coupling halves 33 and 34 at the defined relative angular position between the two crankshafts 15 and 16, the recesses 39 and projections 40 are preferably provided with chamfers.
As already set forth, the coupling together of the two crankshafts 15 and 16 of the part-engines 11 and 12 of the internal combustion engine 10 takes place via the respective coupling only at one relative angular position between the crankshafts 15, 16 and the valve mechanisms 21, 22.
Preferably, the angular position of the crankshafts 15 and 16 is detected by means of sensors (not shown) which supply corresponding measurement values to a control unit 41.
In addition to the angular position of the crankshafts 15 and 16, the angular positions of the valve mechanisms 21 and 22 are also detected with sensors, and corresponding measurement values are supplied to the control unit 41.
From the measurement values supplied, the control unit 41 determines the relative angular position between the crankshafts 15 and 16 and the relative angular position between the valve mechanisms 21 and 22, and as a function thereof is able to output operating signals in order, in the exemplary embodiment of
Preferably, the coupling together of previously disconnected part-engines 11 and 12 via a coupling is executed in such a manner that a control unit 41 reads from sensors the angular positions of the two crankshafts 15 and 16 and the angular positions of the two valve mechanisms 21 and 22, preferably the angular positions of the inlet camshafts of the valve mechanisms 21 and 22. With the aid of the control unit 41, a part-engine to be coupled may first be rotated by means of a starter thereof or by means an electric machine, without enablement of the ignition and without fuel supply, until a relative angular position between the crankshafts 15, 16, while taking account of the relative angular position between the valve mechanisms 21, 22, has been reached, whereupon the two part-engines 11 and 12 can be coupled to one another. Once this relative angular position is recognized by the control unit 41, the respective coupling can be closed, in which case the ignition and the fuel supply for the two part-engines 11 and 12 of the internal combustion engine 10 are enabled. The disconnection of the part-engines 11 and 12 is preferably executed when the internal combustion engine 10 as a whole is stopped or is being operated without load.
A further alternative coupling 42 is shown in
In the coupling 42 of
The piston 44 is guided in the hydraulic cylinder 43 preferably by means of profiled rails. The hydraulic cylinder 43 has on each side of the piston 44 hydraulic connections 45 via which hydraulic oil can be conducted out of and into hydraulic chambers of the hydraulic cylinder 43 formed on both sides of the piston 44 in order to adjust the pressure difference on the piston 44.
The adjustment of the flow direction of hydraulic oil through the hydraulic connections 45 may be effected by means of a 2-way hydraulic valve which may be activated by the control unit 41, as described above. The necessary volume flow of hydraulic oil may be made available by means of an electric or mechanical hydraulic pump (not shown), which may also be activated by the control unit 41. The hydraulic pump may be designed with or without a pressure accumulator. Alternatively, the volume flow of hydraulic oil may also be made available by a separate engine oil pressure circuit.
Number | Date | Country | Kind |
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10 2010 036 576.9 | Jul 2010 | DE | national |
This U.S. patent application claims priority to German Patent Application No. DE 10 2010 036 576.9, filed on Jul. 22, 2010, which is incorporated by reference herein in its entirety.