This application is based on and claims the benefit of Japanese Patent Application No. 2016-080428, filed on Apr. 13, 2016, which is incorporated by reference herein in its entirety.
The present disclosure relates to an internal combustion engine that includes a piston-crank mechanism.
For example, JP 2000-054816 A discloses an internal combustion engine that includes a piston-crank mechanism. The internal combustion engine is configured so that oil is supplied from a connecting rod to the interior of a piston through a piston pin. More specifically, the piston includes a pin boss that has a pin bore in which the piston pin is inserted. An oil groove is formed in the pin boss, and the oil groove is in communication with an oil channel formed in the interior of the piston. The oil groove is fanned along the entire circumference of the surface of the pin bore.
JP 2000-054816 A is a patent document which may be related to the present disclosure.
When a combustion pressure is exerted on a crown surface of a piston, a high load based on the combustion pressure is exerted on a pin bore surface in a part closer to the crown surface of the piston (that is, in a part closer to a combustion chamber). If an oil groove is formed in the pin bore surface closer to the crown surface of the piston as with the configuration described in JP 2000-054816 A, the area of the pin bore surface that receives the load decreases, so that the surface pressure increases. As a result, the durability of the piston may deteriorate.
The present disclosure has been made to address the problem described above, and an object of the present disclosure is to provide an internal combustion engine capable of supplying oil from a connecting rod to the interior of a piston through a piston pin while suppressing deterioration of the durability of the piston.
An internal combustion engine according to the present disclosure includes a piston-crank mechanism. The internal combustion engine includes: a piston pin that is coupled to a connecting rod and includes a pin oil channel to which oil is supplied from the connecting rod; and a piston that includes a pin boss having a pin bore in which the piston pin is inserted, an oil groove formed in a pin bore surface, which is a surface of the pin bore, and a communication oil channel that connects an oil channel in an upper part of the piston that is provided closer to a combustion chamber than the piston pin and the oil groove to each other. The pin oil channel opens in an outer surface of the piston pin at a point corresponding to the oil groove. In a view of the piston from a direction of a piston pin axis, the oil groove is formed in the pin bore surface at a position closer to a crankcase than a first straight line, which passes through a center of the pin bore and is perpendicular to a cylinder axial line, and is not formed in a part of the pin bore surface that is closer to the combustion chamber than the first straight line.
In the view of the piston from the direction of the piston pin axis, the oil groove may be formed in the pin bore surface in a circumferential direction of the pin bore in such a manner that a section of the oil groove extending on an anti-thrust side is longer than a section of the oil groove extending on a thrust side, the thrust side being a side of the piston at which a side thrust is exerted on the side surface of the piston immediately after a compression top dead center with respect to a second straight line, which passes through the center of the pin bore and is in parallel with the cylinder axial line, and the anti-thrust side being a side of the piston opposite to the thrust side.
In the view of the piston from the direction of the piston pin axis, the communication oil channel may be formed in the pin bore surface only on one side of the second straight line that passes through the center of the pin bore and is parallel with the cylinder axial line.
A length of the oil groove in the pin bore surface in the circumferential direction of the pin bore may be greater than a diameter of the communication oil channel.
The one side on which the communication oil channel is formed in the pin bore surface may be an anti-thrust side that is opposite to a thrust side at which a side thrust is exerted on the side surface of the piston immediately after a compression top dead center.
The piston pin may be rotatable with respect to both the connecting rod and the pin boss. The pin oil channel may open in the outer surface of the piston pin to form an oil hole at a position corresponding to the oil groove. The pin bore surface may have a sharp edge at a connection between the oil groove and the communication oil channel. The one side on which the communication oil channel is formed in the pin bore surface may be determined so that a direction from a base end to a tip end of the edge of the pin bore surface agrees with a direction of rotation of a crankshaft in the view of the piston and the crankshaft from the direction of the piston pin axis.
The piston pin may be rotatable with respect to both the connecting rod and the pin boss. The pin oil channel may open in the outer surface of the piston pin to form a plurality of oil holes at positions corresponding to the oil groove. An angular length of the oil groove in the pin bore surface in the circumferential direction of the pin bore may be greater than an angle between adjacent two of the plurality of oil holes in the circumferential direction of the piston.
According to the internal combustion engine of the present disclosure in the view of the piston from the direction of the piston pin axis, the oil groove provided for the pin boss of the piston to receive oil from the piston pin is formed in the pin bore surface at a position closer to the crankcase than the first straight line that passes through the center of the pin bore and is perpendicular to the cylinder axial line and is not formed in the part of the pin bore surface closer to the combustion chamber than the first straight line. Thus, the part of the pin bore surface closer to the combustion chamber on which a high load based on a high combustion pressure is exerted can have a large area for receiving the load. Thus, according to the present disclosure, oil can be supplied to the interior of the piston from the connecting rod through the piston pin while suppressing deterioration of the durability of the piston.
In the following, embodiments of the present disclosure will be described with reference to the drawings. In the drawings, the same reference numerals denote the same or similar components.
A first embodiment of the present disclosure will be first described with reference to
The connecting-rod oil groove 18 is connected to one end of a connecting-rod internal oil channel 20. The connecting-rod internal oil channel 20 is formed in the connecting rod 14 so as to extend from the large end 14b to the small end 14a. Thus, the oil is supplied also to the connecting-rod internal oil channel 20 through the connecting-rod oil groove 18, and the oil exerts a pressure in the connecting-rod internal oil channel 20. The connecting-rod internal oil channel 20 is connected, at another end thereof, to a connecting-rod oil groove 22 formed in an inner surface of the small end 14a. The connecting-rod oil groove 22 is formed along the entire inner circumference of the small end 14a, for example. The oil in the connecting-rod internal oil channel 20 is supplied to the piston pin 12 through the connecting-rod oil groove 22. In the present embodiment, the connecting-rod internal oil channel 20, which is a dedicated oil channel for oil circulation, is described as being formed in the connecting rod 14. However, if the connecting rod is hollow for weight reduction, the hollow part may be used as a part of the oil channel for supplying oil to the piston pin 12.
As shown in
Next, with reference to
As shown in
In the view of the piston 10 shown in
Furthermore, a communication oil channel 28 that connects the cooling channel 24 and the oil groove 26 to each other is formed in the piston 10. The oil groove 26 is formed in each of the pair of pin bosses 10a. The communication oil channel 28 is provided for each oil groove 26. More specifically, as shown in
According to the present embodiment, considering one pin boss 10a, in the view of the piston 10 shown in
As shown in
As shown in
The piston oil channel 32 includes an axial oil channel section 32c that extends in the axial direction of the piston pin at the center of the piston pin 12 where the radial oil channel sections 32b intersect with each other. As shown in
As shown in
The internal combustion engine having the piston 10 and its periphery configured as described above has advantages described below. When a combustion pressure is exerted on a crown surface 10d (see
With the piston 10 according to the present embodiment, as described above, the oil grooves 26 are formed in the pin bore surface 10b1 at points closer to the crankcase than the straight line L3 passing through the pin bore center BC. Thus, with the configuration according to the present embodiment, since the oil grooves 26 are not formed in the part of the pin bore surface 10b1 closer to the combustion chamber (the crown surface 10d) than the straight line L3, the part of the pin bore surface 10b1 closer to the combustion chamber on which the high load based on the high combustion pressure is exerted can have a large area. Thus, the internal combustion engine according to the present embodiment can supply oil to the interior of the piston 10 through the connecting rod 14 and the piston pin 12 while suppressing deterioration of the durability of the piston 10.
In addition, according to the present embodiment, in the view of the piston 10 shown in
In addition, according to the present embodiment, the oil grooves 26 and the communication oil channel 28 are formed in such a manner that the length of the oil groove 26 in the pin bore surface 10b1 along the circumference of the pin bore 10b is greater than the diameter of the communication oil channel 28. With such a configuration, the pressure loss of the oil flowing from the pin oil channel 32 to the communication oil channel 28 can be reduced.
In addition, according to the present embodiment, as shown in
Next, a second embodiment of the present disclosure will be described with reference to
On the piston that reciprocates in the piston-crank mechanism, a force to press the piston against the cylinder wall at the side surface thereof that occurs because of an inclination of the connecting rod (referred to as a side thrust) is exerted. The side of the piston at which the side thrust is exerted on the side surface thereof immediately after the compression top dead center is referred to as a “thrust side”, and the opposite side (more specifically, the opposite side of the cylinder axial line L1) is referred to as an “anti-thrust side”.
In the configuration shown in
As described above, a high load is exerted on the pin bore surface 40b1 on the thrust side immediately after combustion. Thus, according to the present embodiment, an oil groove 44 is formed in the pin bore surface 40b1 at a position described below. That is, the oil groove 44 according to the present embodiment is not formed in the part of the pin bore surface 40b1 closer to the combustion chamber than the straight line L3, as with the oil groove according to the first embodiment. In addition, according to the present embodiment, as shown in
In addition, even in the part of the pin bore surface 40b1 closer to the crankcase than the straight line L3, the oil groove 44 is not formed on the thrust side with respect to the straight line L1 passing through the pin bore center BC. Thus, the oil groove 44 has an appropriate length in the part of the pin bore surface 40b1 that is closer to the crankcase than the straight line L3 and is on the anti-thrust side with respect to the straight line L1 passing through the pin bore center BC.
Specifically, in order to ensure constant oil supply under the assumption of the configuration described above with regard to the first embodiment, the angular length θg of the oil groove 44 is favorably greater than the angle θh between oil holes 43e of pin oil channels 43 of the piston pin 42 as described above. Thus, as shown in
According to the present embodiment, the communication oil channel 46 is formed in the pin bore surface 40b1 only on one side (the left side in the example shown in
As described above, according to the present embodiment, the oil groove 44 is formed only on the anti-thrust side in the view of the piston 40 from the direction of the piston pin axis. With such a configuration, the oil groove 44 is not formed in the part of the pin bore surface 40b1 on which a high load based on the side thrust is exerted, so that the part can have a large pressure receiving surface.
In addition, according to the present embodiment, the communication oil channel 46 is formed in the pin bore surface 40b1 only on one side, more specifically, the anti-thrust side. Alternatively, the communication oil channel for each pin boss 40a may be formed only on the thrust side or on both the anti-thrust side and the thrust side. However, the configuration according to the present embodiment has an advantage over those comparative configurations that the strength of the part of the pin boss 40a on the thrust side can be more appropriately maintained.
According to the second embodiment described above, as shown in
Next, a third embodiment of the present disclosure will be described with reference to
As shown in
More specifically, according to the present embodiment, if the communication oil channel 28 is formed in the pin bore surface 10b1 on one side of the straight line L1, the communication oil channel 28 is formed as follows. That is, in the part where the communication oil channel 28 is formed, a direction R from a base end 50a toward a tip end 50b of the edge 50 of the pin bore surface 10b1 agrees with the direction of rotation of the crankshaft 16 in the view of the piston 10 and the crankshaft 16 (not shown in
As described above, if the piston pin 12 can rotate with respect to both the pin boss 10a of the piston 10 and the small end 14a of the connecting rod 14, the piston pin 12 continues rotating during operation of the internal combustion engine. It has been experimentally found that the direction of this rotation of the piston pin 12 (the pin rotation direction) agrees with the direction of rotation of the crankshaft 16. Therefore, the direction R can be made to agree with the pin rotation direction during operation of the engine by determining the part where the communication oil channel 28 is formed in such a manner that the direction R concerning the edge 50 agrees with the direction of rotation of the crankshaft 16.
When the pin oil channel in the piston pin provides the oil hole at a position corresponding to the oil groove as with the oil hole 32e of the pin oil channel 32, the oil hole 32e may have an edge 52 as shown in
To the contrary, with the configuration according to the present embodiment shown in
In the above first to third embodiments, the configurations in which the piston pin 12 (or 42) can rotate with respect to both the pin boss 10a (or 40a) of the piston 10 (or 40) and the small end 14a of the connecting rod 14 have been described as an example. However, except for the examples that require the aforementioned configurations as the assumption, the piston pin may be rotatable with respect to only one of the pin boss and the small end of the connecting rod and fixed with respect to the other by press-fitting or other fixing process.
In the first to third embodiments described above, the cooling channel 24 for cooling the piston 10 (or 40) is used as the oil channel in the upper part of the piston to which the communication oil channel 28 (or 46) is connected, as an example. However, the oil channel in the upper part of the piston to which the communication oil channel is connected may be another oil channel formed for other purpose than for cooling the piston.
In the first to third embodiments described above, each pin boss 10a (or 40a) has one oil groove 26 (or 44), as an example. However, each pin boss may have a plurality of oil grooves. In addition, when the communication oil channel 28 (or 46) is formed in the pin bore surface 10b1 (or 40b1) only on one side of the straight line L1 as in the first to third embodiments, a plurality of communication oil channels may be provided for each pin boss 10a (or 40a), unlike the communication oil channel 28 or the like.
The embodiments and various modifications described above may be appropriately combined in various ways other than those explicitly shown, and may be modified in various ways without departing from the gist of the present disclosure.
Note that the straight lines L3 and L1 in the first to third embodiments described above correspond to a “first straight line” and a “second straight line” according to the present disclosure, respectively.
Number | Date | Country | Kind |
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2016-080428 | Apr 2016 | JP | national |