1. Field of the Invention
This invention relates to internal combustion engines, and more particularly to an improvement in engines of the type employing a rotary valve which feeds laterally disposed cylinders and pistons.
2. Prior Art
The internal combustion engine of the present invention differs in significant regard from prior conventional internal combustion engines of the two stroke cycle and four stroke cycle types. However, certain terminology developed with reference to such previously known engines is of value in clarifying the operation of the engine of this invention.
The motion of a piston operatively connected to a crankshaft has given rise to such terminology as “top dead center” (TDC) and “bottom dead center” (BDC) positions of a piston. Top dead center position refers to a position of the piston, connecting rod and crankshaft in which the axis of rotation of the crankshaft and the axis of pivotal connection of the connecting rod with the piston and the crankshaft are aligned while the piston is at its furthest distance from the center of the rotation of the crankshaft. Bottom dead center is the position in which the axis of rotation and pivotal movement are aligned while the piston is in its position of most close approach to the center of rotation of the crankshaft. Another term used in a conjunction with conventional internal combustion engines is “displacement” meaning the volume swept by a piston in one stroke.
Prior engines are described hereinafter. U.S. Pat. No. 6,205,960 issued March 2001 discloses an engine wherein air passes through the center of the shaft. Exhaust and intake air paths are through opposite ends of the shaft. A common crank is at center of the cylinder. U.S. Pat. No. 7,140,342 issued November 2006 discloses an engine in which air passes radially across the rotary valve constructed of 2 collinear tubes. Separate air paths exist for intake and exhaust.
U.S. Pat. No. 4,119,077 issued October 1978 shows rotating valve porting concept. U.S. Pat. No. 7,779,795 issued August 2010 shows a rotary cylinder sleeve and flap cylinder side valve.
While there have been many improvements in the internal engine, there remains a need for more efficient and powerful engine. Further, improvements of flow intake and combustion efficiency are needed.
It is an object to improve the internal combustion engine. It is another object to increase the aforesaid efficiencies of an internal combustion engine.
It is another object to improve the performance of the internal combustion engine.
It is yet another object to improve rotary valve engines by providing the rotary valve end to serve as the engine drive shaft.
It is a further object to improve rotary valve engines by rendering it common to all cylinders thereby reducing the time between intake opening, creating a near continuous flow.
A further object is to provide a rotary engine with unique port geometry.
Still another object is to provide a rotary engine which is configured to create a vacuum at a port using a centripetal effect to improve exhaust air flow.
Yet another feature is provide a rotary engine which is configured with an intake flow path to create pressure using a centrifugal effect which in turn provides a boost effect to the engine.
Another object is to provide a rotary engine having multiple cylinder banks.
A further object is provide a rotary engine with reduced moment of inertia by employing a unique configuration having multiple cylinder banks.
Accordingly, the present invention is directed to an internal combustion engine which is intended to accomplish the aforesaid objectives. The improvements of such engine include:
a cylinder block having at least one cylinder tangentially disposed to and communicating with a transfer port;
a spark plug operably disposed in the cylinder adjacent the transfer port;
a rotary valve surface in communication with the transfer port and wherein the cylinder is laterally disposed to the rotary valve surface;
a rotary valve having a first end, a central portion and a second end, wherein the central portion is rotatably disposed within the rotary valve surface and has an intake port and an exhaust port to supply fuel to and remove exhaust gas from the cylinder through the transfer port, the intake port and exhaust port communicate through the respective first end and second end of the rotary valve to the transport port upon rotation of the rotary valve, the central portion of the rotary valve serves as a flywheel;
at least one piston reciprocally disposed within the cylinder;
a crank case operably disposed adjacent the cylinder having a crank shaft receiving surface; and
a crank shaft operably disposed in the crank case, the crank shaft operably connected to the piston by a connecting rod and the crank shaft operably connected to at least one end of the rotary valve such that the rotary valve provides an output shaft for the engine.
In a preferred configuration of there are a plurality of cylinders can preferably include two sets of opposed piston cylinders aligned generally tangent to the rotary valve. A first set of piston cylinders can generally share a common plane through their center axis and are in an offset relation to a second set of piston cylinders which generally share a common plane through their center axis. This arrangement enables connecting rods to cooperatively connect to crank shaft and operate pistons in the cylinders. In this case, a plurality of crank shafts are operably connected to the ends and of the rotary valve to effect the transfer of power.
Other objects and advantages will be readily apparent to those skilled in the art upon viewing the drawings and reading the detailed description hereafter.
Referring now to the drawings, an improvement to the internal combustion engine of present invention is represented by the numeral 100. The invention may also be referred to herein after as “improvements” 100 of the internal combustion engine. The following description in conjunction with viewing the drawings will aid in understanding the present invention. The structure and operation are as follows.
The improvements over co-pending application Ser. No. 13/242,213 includes a common intake and exhaust rotary valve that is centrally located to supply multiple cylinders. The intake and exhaust are supplied from opposition ends of the rotary valve to a common port on each of the cylinders. The rotary valve also serves as the output shaft of the engine. The size of the valve also serves as a flywheel.
One configuration of the cylinders on this design includes four opposed piston cylinders aligned tangent to the rotary valve. A port into each cylinder is located at the top of a piston stroke. This does not limit the possibility of more or less cylinders or other alignments of cylinders. The cylinders are aligned radially to the rotary valve.
A benefit to a common valve is that the air intake would be a near constant flow as it transitions from one cylinder to the next. This will reduce the reverberation generated with a valve closing. The engine can be 2-cycle or 4-cycle configuration.
The features of the 2-cycle configuration is that in most 2-cycle configurations the exhaust port is last to close on the cycle. This allows fresh air to escape through the exhaust and requires a tuned exhaust pipe to operate. A 2-cycle engine also receives a charge of air from the crank case compression.
The instant invention improvement provides a supercharger to enable the needed pressure for the short opening time. It is contemplated that through the configuration of the invention, the intake valve path can generate a centrifugal force that will generate positive pressure to the intake path of the rotary valve.
In this regard, the intake and exhaust valve ports 7 and 8 can preferably be configured with an arcuate shape which is curved in a complementary direction to foster air flow through the ports 7 and 8, such as a trapezoidal shape where air flows through the curve section of the valve 6 which will reduce the flow losses that are common to a round configuration. The outer radius on the curved port 8 is small which increased the flow on the outer wall to match the longer distanced the air mass travels versus the inter wall distance.
The exhaust path of the instant invention is designed to create a vacuum at the outer circumference of the rotary valve 6. The shape of the path creates a centripetal flow away from the circumference to the center of the shaft (rotary valve 6). The air will exhaust out through the shaft (rotary valve 6) as depicted in
Also, the intake path is designed to create pressure at the outer circumference of the rotary valve 6. The shape of this path creates a centrifugal flow toward the circumference of the rotary valve 6 from the center of the shaft (rotary valve 6). The air will flow in through the intake port 8 of shaft (rotary valve 6) to the circumference to create pressure as depicted in
Other novel features of the invention include stacking the cylinder banks to increase the engine capacity. This will keep the same flywheel diameter. Compared to increasing the bore and stroke which will increase the flywheel diameter. With a 4 cylinder 2 cycle engine the combustion is every 90 degrees. An 8 cylinder 2 cycle engine will have combustion every 45 degrees. An integrated rotary valve supplies both banks of cylinders.
The invention is an improvement to the first patent application. The first patent covers multiple cylinders around a common valve. When the increase in capacity is desired, this instant invention allows for increase in number of cylinders, bore diameter, and stroke length. Changing any one of these items will change the diameter of the rotary valve.
The rotary valve is also the drive shaft and flywheel. There is a preferred amount of stored kinetic energy of the system that is most influenced by the flywheel. There are several factors that go into determining the proper flywheel inertia; i.e. weight of the vehicle, acceleration, deceleration, transmission, etc. The inertia of a flywheel is
I=Π/32*ρ*t*d4
ρ=density of the material
t=thickness of the rotary valve
d=diameter of the rotary valve
The diameter thus influences the inertia to the fourth power.
More particularly, described now are the detailed components of the invention. The invention is based on a common intake port 22, in a preferred embodiment a first internal intake port 8A and a second internal intake port 8B as seen in
The configuration of the cylinders 2a, 3a, 4a, 5a, 2b, 3b, 4b, and 5b on the instant design can preferably include two sets of opposed piston cylinders 2 and 4 and 3 and 5 aligned tangents to the rotary valve 6 in one cylinder bank 25. Further, the piston cylinders 2 and 4 generally share a common plane through their center axis and are in an offset relation to piston cylinders 3 and 5 which generally share a common plane through their center axis. This arrangement enables connecting rods 12 to cooperatively connect to crank shaft 11 and operate pistons 13 in the cylinders 2a, 3a, 4a, 5a, 2b, 3b, 4b, and 5b. The crank shafts 11 are operably connected to the ends 21 and 22 of the rotary valve 6 to affect the transfer of power. In this regard, the intake valve port 8 and exhaust valve port 7 can preferably be configured with a trapezoidal shape through the curved section 26 of
The curved exhaust path 27 of the instant invention as seen in
Also, curved intake path 28 of the instant invention as seen in
It is contemplated that a chain, gear or belt 20 can be employed on the crank shaft 11 to connect the end 21 by way of example. It is contemplated that plurality of interconnecting gears can be employed to carry out the intended purposes the drive mechanism which can manually or automatically adjust the pistons 13.
In particular, a drive shaft pulley 15 can be operably connected to the end 21 of rotary valve 6 which serves as the drive shaft. A crank shaft adapter 17 is operably connected to respective crank shaft 11. Operably connected about each of the crank shaft adapter 17 is a crank shaft pulley 16. A pulley coupling 18 operably couples each crank shaft adapter 17 to each respective crank shaft pulley 16. Drive shaft pulley 15 is operably disposed on end 21. Time belt 20 operably interconnects pulleys 15 and 16.
A drive shaft bearings 24 are operably disposed about ends 21 and 22 with bearings 24 being operably received in valve end covers 19. Additionally, a drive pulley 23 is operably disposed on end 22 and can likewise be connected to a set of pulleys to provide output.
The transfer port 9 in each cylinder 2, 3, 4, and 5 is located at the top of a piston stroke. The current illustration is a preferred embodiment and it is contemplated that more or less cylinders or alignments of the cylinders are contemplated. The cylinder 2, 3, 4, and 5 aligned radially to the rotary valve 6 is also a consideration. A spark plug 14 is operably disposed in each cylinder 2, 3, 4, and 5 adjacent the transfer port 9.
A benefit to the common rotary valve 6 of the instant invention is that the air intake port 8 would provide a near constant flow as it transitions from one cylinder to the next. This will reduce the reverberation generated with the rotary valve 6 closes. The engine can be 2-cycle or 4-cycle configuration. The advantage of the 2-cycle configuration is that in most 2-cycle configurations the exhaust port 7 is last to be closed on the cycle. This allows fresh air to escape through the exhaust and requires a tuned exhaust pipe to operate. 2-cycle engines also receive a charge of air from the crank case compression.
The operation of the invention is as follows and is followed by viewing
From the point t3 to t4 at approximately constant volume is represented in pressure curve P1 when there is no ignition. When ignition takes place the pressure in the cylinder increases 3 to 5 times and the maximum pressure takes place at approximately 15 degree after TDC. The pressure caused by the explosive forces of fuel-air mixture being ignited causes the pistons 13 to be driven away from one another. The space between the period t3 and t4 represents the power phase of the engine 100. The space between t4 and t5 represents an exhaust phase wherein the waste gas is removed through the transfer port 9 and exhaust port 7, 21. In
By so providing, the present invention has improved efficiencies in the internal combustion engine. The instant invention provides for significant performance improvement. The opposed piston configuration does not required a cylinder head which is a major contributor to heat losses in conventional engines. Conventional 4 cycle engines used poppet valves that restrict the air flow in and out of the cylinder. The valve train requires a significant amount of power to operate and limits the speed of the engine. The free flowing exhaust port helps the engine to run cooler. With the crank shafts connecting to two cylinders through the connecting rod and piston this assist the piston in the cylinder to compress the fuel-air mixture. The power stroke is transferred through two crank shafts that transfer the power to the drive shaft/rotary valve. By using the present invention the horse power will increase. The fuel efficiency will increase because there is better evacuation of the cylinder during the exhaust stroke and a full clean fuel-air mixture change can fill the cylinder.) The invention provides a flow path through the rotary valve which is designed to improve the flow and create pressure differentials in the direction of the engine air flow. Additionally, through the invention, when larger engine capacity is required the bore and stock can increase or add cylinders. Stacking cylinder banks reduces the inertia of the rotary valve, the oscillating components (piston and connecting rod) are smaller, and the crank shaft can be smaller and longer.
The above described embodiment is set forth by way of example and is not for the purpose of limiting the present invention. It will be readily apparent to those skilled in the art that obvious modifications, derivations and variations can be made to the embodiment without departing from the scope of the invention. Accordingly, the claims appended hereto should be read in their full scope including any such modifications, derivations and variations.
This is a continuation-in-part of U.S. Ser. No. 13/242,213 filed Sep. 23, 2011 now U.S. Pat. No. 8,151,755.
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Number | Date | Country | |
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Parent | 13242213 | Sep 2011 | US |
Child | 13433855 | US |