This application claims priority of German patent application no. 10 2007 052 420.1, filed Nov. 2, 2007, the entire content of which is incorporated herein by reference.
German patent publication 914 687 discloses an internal combustion engine which is configured as a two-stroke engine. A cover plate is mounted on the piston in the interior space of the crankcase. The cover plate is mounted below an opening in the piston through which the fresh charge of an air/fuel mixture flows into the combustion chamber at bottom dead center of the piston. In German patent publication 914 687, at bottom dead center of the piston, the fresh mixture is intended to flow along the inner side of the piston base and to so cool the same. This cooling takes place, however, only when the fresh air/fuel mixture flows through the opening in the piston, that is, only at bottom dead center. At top dead center of the piston, the cover plate prevents a cooling of the piston because no flow can form.
It is an object of the invention to provide an internal combustion engine of the type described above wherein an effective cooling is obtained at each position of the piston.
The internal combustion engine of the invention includes: a cylinder having a cylinder wall; a piston movably mounted in the cylinder; the cylinder and the piston conjointly delimiting a combustion chamber; a crankcase connected to the cylinder; the crankcase defining a crankcase interior space and having a mixture inlet into the crankcase interior space; a crankshaft having an outer periphery and being rotatably mounted in the interior space of the crankcase; a connecting rod connecting the piston to the crankshaft to permit the piston to drive the crankshaft in a rotational direction; at least one flow conducting element fixedly mounted in the interior space of the crankcase at a predetermined location therein; and, the flow conducting element projecting into the interior space and being directed opposite to the rotational direction of the crankshaft.
The flow conducting element can direct mixture to the piston base in each position of the piston because of the spatially fixed arrangement of this flow conducting element. In this way, an air flow is generated during the entire piston stroke which functions to cool the piston.
The flow conducting element advantageously has a flow edge directed opposite to the rotational direction of the crankshaft. The flow edge deflects a portion of the flow, which is formed in the interior space of the crankcase, to the piston base and to the piston pin. The flow edge functions especially as a flow divider. The piston is advantageously connected to the connecting rod via a piston pin. The flow conducting element has a flow conducting surface which lies facing toward the piston pin in order to achieve an effective cooling of the piston pin and of the piston pin bearing. The separated flow can flow along the flow conducting surface and is so directed toward the piston pin.
The internal combustion engine advantageously has an imaginary plane which is perpendicular to the cylinder longitudinal axis and tangential to the outer periphery of the crankshaft. The distance of the flow edge to the plane amounts to less than approximately 40% of the piston stroke. Advantageously, the distance is less than approximately 30% of the piston stroke and especially less than approximately 20% of the piston stroke. A distance of less than approximately 30% or less than approximately 20% of the piston stroke is provided for flow conducting elements which are mounted on the wall of the interior space of the crankcase lying opposite to the mixture inlet. The outer periphery of the crankshaft is the region lying furthest away from the rotational axis of the crankshaft. This is usually the radially outer-lying region of the crankwebs of the crankshaft.
Advantageously, the flow conducting element is mounted next to the outer periphery of the crankshaft. Intense flows result in the region of the crankshaft because of the rotation of the crankshaft during operation. A sufficient quantity of mixture is directed to the piston base and the piston pin because of the arrangement of the flow conducting element next to the outer periphery of the crankshaft. The mixture, which is branched off in the region of the outer periphery of the crankshaft, has a sufficiently high flow velocity so that an effective cooling of the piston pin and the piston base results.
Advantageously, the flow conducting element is mounted on the cylinder. However, the flow conducting element can also be arranged on the crankcase. A simple configuration without additional components is achieved when a cylinder base seal is arranged between the cylinder and the crankcase and the flow conducting element is formed by a section of the cylinder base seal. However, the flow conducting element can also be clampingly held. Advantageously, the flow conducting element is clampingly held between the crankcase and the cylinder. This is especially advantageous when the partition plane between cylinder and crankcase runs in the region of the lower edge of the cylinder running surface. A flow conducting element can, however, also be clampingly held in a partition plane which runs at the elevation of the crankshaft. It can also be advantageous that the flow conducting element is clampingly held between two components of the crankcase, especially, between two crankcase half shells. Also, a clamping at a component of the cylinder or crankcase is possible. In this way, no additional components are needed to fix the flow conducting element. The position of the flow conducting element can thereby be constructively pregiven in a simple manner. It can also be provided that the flow conducting element is configured as one part with the cylinder or with the crankcase. The flow conducting element is especially formed on the cylinder or on the crankcase.
The flow conducting element is advantageously mounted on the wall of the interior space of the crankcase lying opposite to the mixture inlet. In this way, the flow is partitioned into component flows. However, it can also be provided that the flow conducting element is mounted at the side of the interior space of the crankcase facing toward the mixture inlet and that a passthrough is formed between the wall of the crankcase interior space and the flow conducting element. In this way, the mixture flows in the region of the crankshaft and the mixture, which is directed to the piston, flows along an opposite-lying side of the flow conducting element. The size of the passthrough between the flow conducting element and the wall of the crankcase interior space determines the mixture quantity directed to the piston.
Additionally, a jet or nozzle effect can be obtained with a suitable configuration of the flow conducting element.
The internal combustion engine has at least one transfer channel whose end at the crankcase end is open to the interior space of the crankcase in each position of the piston and the end of the transfer channel at the combustion chamber is controlled by the piston slot. The cooling of the piston base and of the piston pin is thereby substantially independent of the control times of the transfer channels.
The invention will now be described with reference to the drawings wherein:
The two-stroke engine 1 has a mixture channel which opens with a mixture inlet 9 at the cylinder bore 38. The mixture inlet 9 is mounted in a region over which the piston 5 is moved during operation so that the mixture inlet 9 is slot controlled. For supplying fuel, a carburetor 14 is provided wherein a section of the mixture channel 8 is formed. The carburetor 14 is mounted on an air filter 19 via which combustion air is inducted. An air channel 10 also opens at the air filter 19. The air channel 10 opens at the cylinder bore 38 with an air inlet 11 which is likewise slot controlled by the piston 5.
The two-stroke engine 1 has two transfer channels on each side of the cutting plane shown in
In the region of bottom dead center UT shown in
The mixture inlet 9 is open to the crankcase interior space 17 at top dead center OT. An air/fuel mixture from the mixture channel 8 flows into the crankcase interior space 17 at top dead center OT. At top dead center OT, the air inlet 11 is connected via respective piston pockets 16 to the transfer windows 37 of each two transfer channels (12, 13) so that substantially fuel-free air from the air channel 10 can be advance stored in the transfer channels (12, 13). As soon as the transfer windows 37 are opened by the piston 5 during the downward stroke thereof, substantially fuel-free air first flows from the air channel 10 into the combustion chamber 3 and separates the fresh mixture after flowing from the crankcase interior space 17 from the exhaust gases flowing out from the combustion chamber 3 through the outlet 15. Thereafter, fresh mixture flows from the crankcase interior space 17 via the transfer channels (12, 13) into the combustion chamber 3. The piston 5 moves through the piston stroke (h) between the top dead center OT and bottom dead center UT. The piston stroke (h) is measured in the direction of the longitudinal axis 18 of the cylinder.
The connecting rod 6 is connected to the piston 5 via a piston pin 20. As shown schematically in
The flow conducting element 23 has a flow conducting surface 24 which lies facing toward the piston pin 20. Advantageously, a perpendicular to the flow conducting surface 24 cuts the piston pin 20.
As shown in
The flow conducting element 23 is mounted approximately at the elevation of the partition plane 31 between cylinder 2 and crankcase 4. The internal combustion engine 1 has an imaginary plane 41 which perpendicularly cuts the cylinder longitudinal axis 18 and is disposed at the side of the crankshaft 7 facing toward the piston 5. The imaginary plane 41 lies tangentially to the outer periphery 32 of the crankwebs 52 of the crankshaft 7. The outer periphery 32 thereby touches the imaginary plane 41. The flow edge 30 is at a distance (b) to the imaginary plane 41 which is less than approximately 40% of the piston stroke (h). The distance (b) advantageously is less than approximately 30% and especially less than approximately 20% of the piston stroke (h). In the embodiment of
In
The flow conducting element 33 has a flow conducting surface 34 which faces toward the wall 35. During operation, the flow edge 40 of the flow conducting element 33 leads to the situation that a cooling air flow 39 is branched off from the air flow flowing in the crankcase 4 in the flow direction 25. This cooling air flow 39 flows through the passthrough 42 between the flow conducting element 33 and the wall 35 and flows along the flow conducting surface 34. The cooling air flow 39 flows on the side of the cylinder 2, which faces toward the inlet 9, to the lower side 28 of the piston 5. The cooling air flow 39 flows between piston pin 20 and the lower side 28 of the piston 5 and again flows back into the region of the crankshaft 7 on the side of the cylinder 2 facing toward the outlet 15. The flow edge 40 is arranged below the partition plane 31 and below the imaginary plane 41. The flow edge 40 is at a distance (c) to the imaginary plane 41 and this distance (c) is advantageously less than approximately 40% of the piston stroke (h).
In the embodiment of
In the embodiment shown in
In the embodiment shown in
A distance of the flow edge of up to 40% of the piston stroke (h) is provided especially for flow conducting elements which are arranged on the side of the internal combustion engine 1 facing toward the mixture inlet 9. A distance of the flow edge to the imaginary plane 41 of up to approximately 30% and especially of up to approximately 20% of the piston stroke (h) is advantageous especially for flow conducting elements which are arranged on the side of the internal combustion engine 1 lying opposite the mixture channel 9 and facing toward the outlet 15.
During the entire piston stroke, a cooling air flow (29, 39) results because the flow conducting element is arranged spatially fixed at the crankcase interior space 17. The cooling flow (29, 39) cools the piston pin 20 and the piston pin bearing 22.
Additionally or alternatively to the partition plane 31, a crankcase partition plane 51 can be provided at the elevation of the rotational axis 47 of the crankshaft 7. The partition plane 51 is shown in
In
In order to clamp the flow conducting element at the partition plane 51 shown in
It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
10 2007 052 420 | Nov 2007 | DE | national |
Number | Name | Date | Kind |
---|---|---|---|
4389982 | Boyesen | Jun 1983 | A |
5329913 | Suzuki et al. | Jul 1994 | A |
5937836 | Yonezawa et al. | Aug 1999 | A |
6810849 | Hirsch et al. | Nov 2004 | B1 |
7225769 | Uenoyama et al. | Jun 2007 | B2 |
Number | Date | Country |
---|---|---|
914 687 | Jul 1954 | DE |
Number | Date | Country | |
---|---|---|---|
20090114172 A1 | May 2009 | US |