Internal combustion engine

Information

  • Patent Grant
  • 6786187
  • Patent Number
    6,786,187
  • Date Filed
    Tuesday, May 29, 2001
    23 years ago
  • Date Issued
    Tuesday, September 7, 2004
    20 years ago
Abstract
An internal combustion engine capable of optimizing the amount of oil in the crank chamber with a simplified structure of lubrication system, in which a U-shaped oil reservoir is formed surrounding and adjacent to a crank chamber. At least one small hole is formed on a partition wall which separates the oil reservoir and the crank chamber from each other so that the crank chamber may always communicate with the oil reservoir through the small hole. Due to a flow resistance in the small hole, a pressure Po in the oil reservoir changes following a change of pressure Pc in the crank chamber with some delay, and where the pressure difference between the oil reservoir and the crank chamber caused by a delay in the change of the pressure Po in the oil reservoir, results in the introduction of the oil in the oil reservoir into the crank chamber. It further allows excessive oil in the crank chamber to be circulated back into the oil reservoir.
Description




BACKGROUND OF THE INVENTION




The present invention generally relates to an internal combustion engine and in particular, to an engine with excellent lubricity suitable for a power source of a small working machine including but not limited to a portable trimmer, a lawn mower, a chain saw or the like.




DESCRIPTION OF THE PRIOR ART




A portable type working machine represented by a portable trimmer as well as a chain saw is required to allow an operator to work without any restrictions on his working posture. Accordingly, an internal combustion engine as a power source mounted on such working machine must provide stable operation even if the machine is used in the working posture of, for example, a laterally tilted position.




In order to meet this requirement, there has been employed conventionally a compact air-cooled type two-stroke cycle gasoline engine (hereafter, the “two-stroke cycle engine”) equipped with a diaphragm carburetor, which uses a mixed fuel oil composed of fuel and lubricant oil mixed at a certain ratio. The two-stroke cycle engine of this type, however, has a disadvantage in that it is difficult to reduce the exhaust gas or an emission gas since the exhaust gas therefrom contains a fair amount of unburned gas constituent due to a gas-flow type scavenging system employed therein.




As for other measures taken to reduce the emission gas, a four-stroke cycle internal combustion engine (Otto engine) has advantage over the two-stroke cycle engine because the former generates a small amount of unburned gas. Therefore, the four-stroke cycle engine has been looked into for employment in the portable working machine in place of the two-stroke cycle engine. The four-stroke cycle engine typically has an oil reservoir formed by an oil pan disposed in a bottom portion of a crank chamber accommodating a crankshaft, and employs a lubrication system in which a lubricating oil contained in this oil reservoir is pumped up by a pump and/or is splashed up by a rotary member, typically, so-called “an oil dipper” (Japanese Patent Laid-Open Disclosure No. Hei 9-177528).




Further, Japanese Patent Laid-Open Publications No. Hei 10-288019 and No. Hei 10-288020 disclose a system in which two communicating channels are provided between a crank chamber and an oil reservoir so as to allow them to communicate with each other, and an open/close valve constructed substantially by a channel formed inside a crankshaft is provided in one of the communicating channels. In the other communicating channel, a reed valve is installed so that, when the pressure in the crank chamber is made negative with the upward motion of an ascending piston, the open/close valve is opened and the reed valve is closed, whereby the oil in the oil reservoir is supplied into the crank chamber through the one communicating channel. On the other hand, when the pressure in the oil reservoir is made positive with the downward motion of a descending piston, the open/close valve is closed and the reed valve is opened and whereby the pressure in the oil reservoir is made positive.




Further, Japanese Patent Laid-open Publication No. Hei 9-170417 discloses a lubrication system in which a crank chamber and an oil reservoir always communicate with each other, a valve chamber (pressure regulating chamber) located adjacent to the crank chamber is made to communicate with a valve gear chamber (the pressure therein is maintained to be substantially equal to atmospheric pressure), and a reed valve is disposed in a communicating channel between the valve space and the crank chamber, so that the reed valve is opened when the pressure in the crank chamber is being raised while a piston descends. The lubrication system disclosed in this Japanese Patent Laid-open Publication Disclosure No. Hei 9-170417 draws the engine oil within the oil reservoir into the crank chamber by always maintaining a negative pressure condition inside the crank chamber.




A lubrication system using the oil pump, however, is not suitable for an engine of the portable working machine since an additional mechanism for discharging and recovering the lubricating oil has to be employed and thus would make the system complicated and heavy. On the other hand, a lubrication system using the oil dipper has shortcomings as well in that it is difficult to determine a length of the oil dipper during a designing stage of the engine. That is, if the length of the oil dipper is designed to be too short, a desired degree of oil lubrication may become difficult to be supplied by the oil dipper within a short period of time after starting due to an oil consumption. On the contrary, if the length of the oil dipper is designed to be too long, a large amount of oil may be splashed up by the oil dipper immediately after the oil has been filled into the oil pan making a mist of oil in the crank chamber too rich (to reach to excessive level) possibly resulting in a problematic level of pollution created by the blow-by gas.




Further, although either lubrication system disclosed in Japanese Patent Laid-open Publications No. Hei 10-288019, Hei 10-288020, or Hei 9-170417 uses a check valve such as a reed valve as an indispensable component, the reed valve is likely to result in problems associated with its durability since this type of engine is driven at an extremely high speed, that is, even the normal revolution number of which is as high as 7500 rpm, and in addition, there is another risk in the high revolution driving range that the valve may possibly fail to operate as intended in the design stage because the valve is likely to be kept substantially open all the time.




The present invention has been devised during a process in the technology development activity attempting to improve the lubrication system of an oil dipper type engine in response to the present environmental and social concerns surrounding the engine for use as a portable working machine.




An advantage of the present invention is to provide an internal combustion engine with an innovative lubrication system different from the conventional one.




Another advantage of the present invention is to provide an internal combustion engine in which the amount of oil in a crank chamber can be optimized while making an engine lubrication structure simpler.




Another advantage of the present invention is to provide an internal combustion engine which does not require use of a check valve, such as a reed valve, as an indispensable component thereof.




Another advantage of the present invention is to provide an internal combustion engine which can effectively lubricate itself without requiring another power source.




SUMMARY OF THE INVENTION




According to the present invention, the technological advantages described above can be achieved by an innovative internal combustion engine, comprising: a crankshaft; a crank chamber accommodating the crankshaft; an oil reservoir arranged adjacent to the crank chamber; with the crank chamber and the oil reservoir being in communication with each other via a communicating channel having a flow resistance, so that the flow resistance in the communicating channel causes a pressure in the oil reservoir to change with a delay with respect to the change of a pressure in the crank chamber, the pressure difference between the crank chamber and the oil reservoir causing a fluid flow through the communicating channel between the crank chamber and the oil reservoir.




In an exemplary embodiment of the present invention, the crank chamber and the oil reservoir are separated from each other by a partition wall, and the communicating channel having the flow resistance is a small hole formed in the partition wall.




Further, in addition to this small hole, a suction tube extending from the partition wall into the engine oil in the oil reservoir may be provided on the partition wall so that the crank chamber may communicate with the oil reservoir through the suction tube and the small hole.




Since the suction tube extends into the engine oil in the oil reservoir, the oil is supplied as liquid through the suction tube into the crank chamber. The engine oil supplied into the crank chamber is then atomized by a rotating member such as the crankshaft or the like disposed in the crank chamber.




Other advantages, features and effects of the present invention will be more fully apparent from a reading of the following detailed description of preferable embodiments in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a longitudinal cross-sectional view taken along a plane including an axial line of a crankshaft, illustrating an engine in accordance with an initial embodiment of the present invention;





FIG. 2

is another longitudinal cross-sectional view taken along a plane crossing the crankshaft at a right angle, illustrating the same engine as shown in

FIG. 1

;





FIG. 3

is a diagram illustrating the principle of the present invention corresponding to the engine of the initial embodiment;





FIG. 4

is a diagram describing the pressure changes in the oil reservoir, the crank chamber, and the valve gear chamber caused by the up-and-down movement of a piston; and





FIG. 5

is a longitudinal cross-sectional view taken along a plane crossing the crankshaft at right angle, illustrating an engine according to an alternative embodiment of the present invention.











DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE PRESENT INVENTION




Preferred embodiments of the present invention will now be described in detail with reference to the attached drawings.




Initial Embodiment (

FIG. 1

to

FIG. 4

)




An engine


100


shown in

FIGS. 1-4

is of a relatively compact type with a displacement of about 20 to 50 ml, which may be employed, for example, as a power source for a portable trimmer. The engine


100


comprises a cylinder block


3


with cooling fins


2


formed thereon for air-cooling, and a cylinder head


4


disposed thereon, wherein a combustion chamber


7


is defined between the cylinder head


4


and a piston


6


fittingly inserted into a cylinder bore


5


formed in the cylinder block


3


to be slidably movable in an up-and-down direction.




The cylinder head


4


is equipped with an ignition plug


8


(

FIG. 1

) arranged to face the combustion chamber


7


, and an intake port


9


and an exhaust port


10


each opening to the combustion chamber


7


(FIG.


2


), wherein the intake port


9


is opened and closed by an intake valve


11


while the exhaust port


10


is opened and closed by an exhaust valve


12


.




The engine


100


shown in these drawings has a valve gear chamber


15


for accommodating a valve mechanism, defined by the cylinder head


4


and a head cover


13


arranged above the cylinder head


4


. The valve mechanism comprises, as conventionally well known, a camshaft


16


and a rocker arm


17


or the like (FIG.


2


). As can be seen from these facts, the engine


100


is considered as an OHC engine.




A crankcase


23


is disposed on a lower end of the cylinder block


3


to form a crank chamber


20


and an oil reservoir


22


for storing an engine oil


21


, wherein a crankshaft


24


or an engine output shaft disposed in the crank chamber


20


is operatively connected with the piston


6


via a connecting rod


25


. The crank chamber


20


and the oil reservoir


22


will be described in detail later.




The crankshaft


24


is operatively connected with the camshaft


16


via a timing belt


26


(FIG.


1


), so that the intake valve


11


and the exhaust valve


12


are opened and closed in a predetermined timing synchronous with a rotation of the crankshaft


24


.




In

FIG. 1

, reference numeral


30


designates a recoil starter, which is operatively engaged with the crankshaft


24


. When starting, the engine


100


is actuated by operating the recoil starter


30


by hand. Further, reference numeral


31


(

FIG. 1

) indicates a centrifugal clutch, which transmits the rotary driving force of the crankshaft


24


to a cutting blade device, though not shown.




As shown in

FIG. 2

, an intake system component


36


is connected to the intake port


9


by way of an intake channel


35


communicating with the intake port


9


. The intake system component


36


comprises an air cleaner


37


, and a diaphragm type carburetor


38


or a fuel supply means including a throttle valve (not shown). On the other hand, an exhaust system component


39


including a muffler is connected to the exhaust port


10


. The air cleaner


37


communicates with the valve gear chamber


15


through a tube


40


, whereby a blow-by gas introduced into the valve gear chamber


15


from the crank chamber


20


is exhausted through the tube


40


into the air cleaner


37


on a downstream side of an air intake.




A fuel tank


45


is arranged below the engine


100


adjacent to the crankcase


23


, which contains a gasoline or a fuel F. The fuel F contained in the fuel tank


45


is supplied via a piping


46


to the carburetor


38


to be atomized therein as an air-fuel mixture, and then is sent through the intake channel


35


and the intake port


9


to charge the combustion chamber


7


.




The engine


100


further has a plurality of communicating channels


48


for making the crank chamber


20


communicate with the valve gear chamber


15


(only one communicating channel is shown in FIG.


1


). The plurality of these communicating channels


48


are formed of slender holes extending through a wall of the cylinder block


3


in an up-and-down direction. For example, four through holes may be arranged in the cylinder block


3


having a distance therebetween in a circumferential direction. The communicating channel


48


shown in

FIG. 1

is different from other communicating channels (not shown) in respect that a top end thereof is open to a recess


15




a


formed on a bottom wall of the valve gear chamber


15


(FIG.


1


).




The lower ends of the plurality of the communicating channels


48


communicate with an annular chamber


50


leading to an inner channel


49


which is formed in the crankshaft


24


and is open to the crank chamber


20


(FIG.


1


). The inner channel


49


of the crankshaft


24


has a port


49




a


radially facing to the annular chamber


50


, and accordingly the crank chamber


20


always communicates with the annular chamber


50


through the port


49




a


and the inner channel


49


.




As for the crank chamber


20


and the oil reservoir


22


mentioned above, a space in the crankcase


23


is separated into the crank chamber


20


and the oil reservoir


22


by a partition wall


55


. The partition wall


55


, as best seen from

FIG. 2

, is formed into an arc shape about a rotational axis of the crankshaft


24


. It extends along a locus of a movement of and in close proximity to a balance weight


24




a


of the crankshaft


24


, and whereby, the U-shaped oil reservoir


22


is formed so as to be arranged surrounding the crank chamber


20


. The partition wall


55


has one or more small holes


56


(FIG.


2


). The small hole


56


serves as a communicating channel for placing the crank chamber


20


in communication with the oil reservoir


22


. That is, the crank chamber


20


always communicates with the oil reservoir


22


through the small hole


56


.




Although, a coil spring


60


or a vibration member is disposed in the oil reservoir


22


and is suspended in a U-shape as an auxiliary means for constantly ruffling or agitating the oil


21


in the oil reservoir


22


at a suitable level, the coil spring


60


is not necessarily an indispensable component. The coil spring


60


is held at respective ends


60




a


,


60




b


thereof at right and left top end portions of the crankcase


23


so as to be suspended along the U-shaped oil reservoir


22


. That is, the coil spring


60


is suspended in a U-shape in the oil reservoir


22


.




The engine


100


so constructed as stated herein-above is operated in the same manner as a conventional four-stroke cycle internal combustion engine reciprocally repeating a series of strokes consisting of an intake stroke, a compression stroke, an expansion stroke and an exhaust stroke, which makes the up-and-down motion of the piston


6


to generate a change in the pressure Pc in the crank chamber


20


, which in turn causes a fluid flow between the oil reservoir


22


and the crank chamber


20


and also a fluid circulation between the crank chamber


20


and the valve gear chamber


15


through the communicating channel


48


.




An engine vibration caused by the operation of the engine


100


firstly induces an oscillation of the coil spring


60


in the oil reservoir


22


, and the oscillating coil spring


60


stirs the engine oil


21


in the oil reservoir


22


and/or splashes it up and ruffles or agitates the entire oil surface. Since the coil spring


60


is arranged throughout the oil reservoir


22


surrounding the crank chamber


20


formed into U-shaped, the oscillating coil spring


60


vibrated by the engine vibration can stir the engine oil


21


in the oil reservoir


22


and/or splashes the oil and ruffles or agitates the entire oil surface even if the engine


100


is operated under, for example, a horizontally tilted condition or an upside-down condition.




Referring to

FIG. 4

, a relation between the pressure Po in the oil reservoir


22


and the pressure Pc in the crank chamber


20


, and a relation between the pressure Pc in the crank chamber


20


and the pressure Pv in the valve gear chamber


15


will now be described. In

FIG. 4

, a period from 1 to 2 corresponds to a stroke where the piston


6


is ascending, a period from 2 to 3 corresponds to a stroke where the piston


6


is descending, and a period from 3 to 4 corresponds to a stroke where the piston


6


is again ascending.




As can be seen from

FIG. 4

, there is a phase difference between the change in the pressure Pc in the crank chamber


20


caused by the up-and-down motion of the piston


6


(shown by a solid line) and the change in the pressure Po in the oil reservoir


22


(shown by a chain line). Also there is a phase difference between the change in the pressure Pc in the crank chamber


20


and the change in the pressure Pv in the valve gear chamber


15


(shown by a two-dot chain line). In other words, there appear changes in the pressure Po of the oil reservoir


22


and in the pressure Pv of the valve gear chamber


15


, with certain delays with respect to the pressure change in Pc of the crank chamber


20


caused by the up-and-down motion of the piston


6


.




These phase lags are caused by the flow resistance in the slender communicating channel


48


connecting the crank chamber


20


with the valve gear chamber


15


, and further, by the flow resistance in the small hole


56


connecting the oil reservoir


22


with the crank chamber


20


. That is, the small hole


56


is configured as a hole with an effective open area capable of causing a delay in the change of the inner pressure Po in the oil reservoir


22


, this type of hole is generally known as an orifice. In place of the small hole


56


, a channel having a diameter and/or a length capable of generating a flow resistance may be employed between the crank chamber


20


and the oil reservoir


22


.




Referring again to

FIG. 4

, a period from a point A to a point B corresponds to a period during a time while the piston


6


ascends toward a top dead center before it starts descending therefrom. In this period, the inner pressure Pc in the crank chamber


20


changes from positive to negative, and the inner pressure Po in the oil reservoir


22


changes following the pressure change of Pc with some delay. Therefore, the pressure Po in the oil reservoir


22


is relatively higher than the pressure Pc in the crank chamber


20


. This pressure difference (Po−Pc) induces the fluid in the oil reservoir


22


to flow into the crank chamber


20


through the small hole


56


.




A period from the point B to a point C in

FIG. 4

corresponds to a period during a time while the piston


6


descends toward the bottom dead center before it starts ascending therefrom. In this period, the inner pressure Pc in the crank chamber


20


changes from negative to positive, and the inner pressure Po in the oil reservoir


22


changes following the pressure change of Pc with some delay. Therefore, the pressure Po in the oil reservoir


22


is relatively lower than the pressure Pc in the crank chamber


20


. This pressure difference (Pc−Po) induces the fluid in the crank chamber


20


to flow into the oil reservoir


22


through the small hole


56


.




In

FIG. 4

, during a period from a point F to a point D, which substantially overlaps the period from point A to point B described above, the inner pressure Pc in the crank chamber


20


changes from positive to negative as described above, and the inner pressure Pv in the valve gear chamber


15


changes following the pressure change of Pc with some delay. Accordingly, the pressure Pv in the valve gear chamber


15


is relatively higher than the pressure Pc in the crank chamber


20


. This pressure difference (Pv−Pc) promotes the liquefied engine oil, which mainly exists in the recess


15




a


of the valve gear chamber


15


, to be circulated back to the crank chamber


20


through the communicating channel


48


and then through the port


49




a


and the inner channel


49


of the crankshaft


24


.




In

FIG. 4

, during a period from point D to a point E, which substantially overlaps the period from point B to point C described above, the inner pressure Pc in the crank chamber


20


changes from negative to positive as described above, the inner pressure Pv in the valve gear chamber


15


changes following the pressure change of Pc with some delay. Accordingly, the pressure Pv in the valve gear chamber


15


is relatively lower than the pressure Pc in the crank chamber


20


. This pressure difference (Pc−Pv) promotes the atomized engine oil in the crank chamber


20


to flow into the valve gear chamber


15


through the communicating channel


48


.




Accordingly, a fine droplet of engine oil


21


in the oil reservoir


22


is introduced into the crank chamber


20


through the small hole


56


on the partition wall


55


during the period from point A to point B where the pressure Po in the oil reservoir


22


is relatively higher than the pressure Pc in the crank chamber


20


, and then impinges against the rotating crankshaft


24


or the like to be atomized into the mist in the crank chamber


20


, and eventually to contribute as an oil mist to a lubrication of a bearing of the crankshaft


24


or the like.




Further, the excessive oil in the crank chamber


20


is circulated back from the crank chamber


20


into the oil reservoir


22


through the small hole


56


on the partition wall


55


during the period from point B to point C where the pressure Po in the oil reservoir


22


is relatively lower than the pressure Pc in the crank chamber


20


.




On the other hand, the oil mist in the crank chamber


20


enters the valve gear chamber


15


during the period from point D to point E where the pressure Pv in the valve gear chamber


15


is relatively lower than the pressure Pc in the crank chamber


20


, so as to contribute to a lubrication of the valve mechanism.




The liquefied oil in the valve gear chamber


15


is collected in the recess


15




a


of the valve gear chamber


15


. The oil in the recess


15




a


is circulated back into the crank chamber


20


through the communicating channel


48


and then through the port


49




a


and the inner channel


49


of the crankshaft


24


during the period from point F to point D where the pressure Pv in the valve gear chamber


15


is relatively higher than the pressure Pc in the crank chamber


20


.




Therefore, according to an engine


100


of the initial embodiment described above, since the oil reservoir


22


and the crank chamber


20


which are separated by the partition wall


55


are always in communication with each other through the small hole


56


, the flow resistance by the small hole


56


causes the change of the inner pressure Po in the oil reservoir


22


to be delayed from the change of the pressure Pc in the crank chamber


20


, and the pressure difference (Po−Pc) between the pressure in the oil reservoir


22


and that in the crank chamber


20


, which is generated by the delayed change in the pressure Po in the oil reservoir


22


, causes the oil in the oil reservoir


22


to be introduced into the crank chamber


20


and also causes the excessive oil in the crank chamber


20


to be circulated back into the oil reservoir


22


. This allows an amount of the oil in the crank chamber


20


to be properly controlled automatically and thereby makes it possible to improve the pollution problem of the blow-by gas possibly caused by the excessive oil in the crank chamber


20


.




Further, the engine vibration ruffles or agitates the entire oil surface of the oil


21


in the oil reservoir


22


. The ruffle or agitation of the oil surface is enhanced by the oscillation of the coil spring


60


which is induced by the engine vibration. In addition, since the coil spring


60


is arranged throughout the oil reservoir


22


formed into U-shaped surrounding the crank chamber


20


, the oscillating coil spring


60


excited by the engine vibration can make the engine oil


21


in the oil reservoir


22


into fine droplets even if the engine


100


is, for example, tilted horizontally or turned upside-down. Although this coil spring


60


has an effect on atomizing the oil in the crank chamber


20


at an idle speed or at a specific required revolution, the coil spring


60


may be omitted.




According to the engine


100


, the amount of the engine oil


21


in the oil reservoir


22


can be reduced as compared with that in the lubrication system by a conventional oil dipper type engine. Since the engine


100


is designed such that the oil in the oil reservoir


22


flows into the crank chamber


20


owing to the pressure difference (Po−Pc) between the oil reservoir


22


and the crank chamber


20


, the crank chamber


20


can effectively be lubricated even if the amount of oil in the oil reservoir


20


is decreased.




When the amount of oil flowing from the oil reservoir


22


into the crank chamber


20


is greater than the necessary amount, that is, the oil in the crank chamber


20


is rather rich, a mesh material such as a metal net


65


or a porous material may be provided on the small hole


56


as indicated by a chain line in

FIG. 3

so that the amount of oil flowing from oil reservoir


22


into the crank chamber


20


may be controlled. In this case, when a plurality of small holes


56


is provided on the partition wall


55


, the metal mesh


65


may be installed on at least one of the plurality of small holes


56


.




In the engine


100


, a check valve such as a reed valve (a member


66


shown in by a chain line in

FIG. 3

) may be installed on the communicating channel


48


for connecting the crank chamber


20


with the valve gear chamber


15


so that a fluid flow from the crank chamber


20


to the valve gear chamber


15


may be allowed but the fluid flow in the reverse direction is prohibited. Further, a check valve


75


such as a reed valve may be installed on at least one of the small holes


56


connecting the oil reservoir


22


with the crank chamber


20


so that a fluid flow from the oil reservoir


22


to the crank chamber


20


may be allowed but the fluid flow in the reverse direction is prohibited.




Further, when a vibration member such as the coil spring


60


is arranged in the oil reservoir


22


so as to be oscillated by the engine vibration, it may be designed to have a natural frequency to resonate at a specified engine revolution number (for example, that at the idle running speed).




Alternative Embodiment (

FIG. 5

)





FIG. 5

is a longitudinal cross-sectional view taken along a plane crossing the crankshaft at right angle, illustrating an alternative embodiment of an air-cooled four stroke cycle single cylinder internal combustion engine to which the present invention is applied. In the description of the engine


200


in accordance with the alternative embodiment, the components equivalent to those in the engine


100


of the initial embodiment are indicated by the similar reference numerals so that the detailed description therefor may be omitted, and different portions and features of the engine


200


of the alternative embodiment will now be described.




In the engine


200


shown in

FIG. 5

, a suction tube


70


is provided on the partition wall


55


in addition to the small holes


56


, so that the crank chamber


20


may also communicate with the oil reservoir


22


through the suction tube


70


. The suction tube


70


extends from the partition wall


55


downward along an axis line of the cylinder bore


5


, and is long enough to enter into the engine oil


21


in the oil reservoir


22


.




The suction tube


70


may be made of rigid material as well as of flexible material. When the suction tube


70


is made of flexible material, there may be provided a weight at a front end of the flexible suction tube


70


so that the flexible suction tube


70


can enter into the engine oil


21


in the oil reservoir


22


regardless of the posture of the engine


200


, that is, even if the engine


200


is tilted laterally or is turned upside down.




According to the engine


200


of the alternative embodiment shown in

FIG. 5

, as to the engine oil


21


in the oil reservoir


22


, during the period from point A to point B (

FIG. 4

) where the pressure Po in the oil reservoir


22


is relatively higher than the pressure Pc in the crank chamber


20


, the droplets of oil flow through the small hole


56


on the partition wall


55


into the crank chamber


20


and also the oil


21


of liquid phase is sucked through the suction tube


70


into the crank chamber


20


where the oil impinges the rotating crankshaft


24


or the like to be made into oil mist, thus to contribute to lubricating the bearing of the crankshaft


24


or the like.




The excessive oil in the crank chamber


20


is circulated back from the crank chamber


20


to the oil reservoir


22


through the small hole


56


and the suction tube


70


during the period from point B to point C where the pressure Po in the oil reservoir


22


is relatively lower than the pressure Pc in the crank chamber


20


.




Also in the engine


200


of the alternative embodiment shown in

FIG. 5

, a vibration means such as a coil spring


60


may be employed as an auxiliary means, which is oscillated by the engine vibration to assist the engine oil


21


in the oil reservoir


22


to be made into fine droplets.




Although the present invention has been described based on the embodiments of a four-stroke cycle internal combustion engine, it will be apparent to those skilled in the art that the lubrication system of the present invention may be applied also to a two-stroke cycle internal combustion engine. When the lubrication system of the present invention is applied to the two-stroke cycle internal combustion engine, the fuel containing no engine oil or the mixed fuel with an extremely small amount of engine oil may be supplied to the engine.



Claims
  • 1. An internal combustion engine, comprising:a crankshaft; a crank chamber accommodating said crankshaft; an oil reservoir arranged adjacent to said crank chamber and containing engine oil; at least one communicating channel having a flow resistance disposed between said crank chamber and said oil reservoir, said crank chamber and said oil reservoir being separated from each other by a partition wall, and said at least one communicating channel having said flow resistance comprising an orifice formed in said partition wall, said crank chamber and said oil reservoir always communicating with each other through said orifice, wherein said crank chamber and said oil reservoir are in communication with each other by way of said communicating channel, so that said flow resistance in said communicating channel causes a pressure in said oil reservoir to change with a delay with respect to a change in pressure in said crank chamber, a pressure difference between said crank chamber and said oil reservoir causing a fluid flow through said communicating channel from said crank chamber to said oil reservoir in a first instance and from said oil reservoir to said crank chamber in a second instance; and a suction tube provided on said partition wall, said suction tube extending from said partition wall into the engine oil in said oil reservoir.
  • 2. An internal combustion engine, comprising:a crankshaft; a crank chamber accommodating said crankshaft; an oil reservoir arranged adjacent to said crank chamber and containing engine oil; and at least one communicating channel having a flow resistance disposed between said crank chamber and said oil reservoir, said crank chamber and said oil reservoir being separated from each other by a partition wall, and said at least one communicating channel having said flow resistance comprising an orifice formed in said partition wall, said crank chamber and said oil reservoir always communicating with each other through said orifice, wherein said crank chamber and said oil reservoir are in communication with each other by way of said communicating channel,so that said flow resistance in said communicating channel causes a pressure in said oil reservoir to change with a delay with respect to a change in pressure in said crank chamber, a pressure difference between said crank chamber and said oil reservoir causing a fluid flow through said communicating channel from said crank chamber to said oil reservoir in a first instance and from said oil reservoir to said crank chamber in a second instance; wherein said partition wall includes a plurality of orifices and a porous material is provided in at least one of said plurality of orifices.
  • 3. An internal combustion engine in accordance with claim 1, wherein said partition wall includes a plurality of orifices and a porous material is provided in at least one of said plurality of orifices.
  • 4. An internal combustion engine, comprising:a crankshaft; a crank chamber accommodating said crankshaft; an oil reservoir arranged adjacent to said crank chamber and containing engine oil; at least one communicating channel having a flow resistance disposed between said crank chamber and said oil reservoir, said crank chamber and said oil reservoir being separated from each other by a partition wall, and said at least one communicating channel having said flow resistance comprising an orifice formed in said partition wall, said crank chamber and said oil reservoir always communicating with each other through said orifice, wherein said crank chamber and said oil reservoir and in communication with each other by way of said communicating channel, so that said flow resistance in said communicating channel causes a pressure in said oil reservoir to change with a delay with respect to a change in pressure in said crank chamber, a pressure difference between said crank chamber and said oil reservoir causing a fluid flow through said communicating channel from said crank chamber to said oil reservoir in a first instance and from said oil reservoir to said crank chamber in a second instance; and a vibration member extending into said oil reservoir, wherein said vibration member is vibrated by operation of the engine.
  • 5. An internal combustion engine in accordance with claim 1, further comprising a vibration member extending into said oil reservoir, wherein said vibration member is vibrated by operation of the engine.
  • 6. An internal combustion engine, comprising:a crankshaft; a crank chamber accommodating said crankshaft; an oil reservoir arranged adjacent to said crank chamber and containing engine oil; and at least one communicating channel having a flow resistance disposed between said crank chamber and said oil reservoir, said crank chamber and said oil reservoir being separated from each other by a partition wall, and said at least one communicating channel having said flow resistance comprising an orifice formed in said partition wall, said crank chamber and said oil reservoir always communicating with each other through said orifice, wherein said crank chamber and said oil reservoir and in communication with each other by way of said communicating channel, so that said flow resistance in said communicating channel causes a pressure in said oil reservoir to change with a delay with respect to a change in pressure in said crank chamber, a pressure difference between said crank chamber and said oil reservoir causing a fluid flow through said communicating channel from said crank chamber to said oil reservoir in a first instance and from said oil reservoir to said crank chamber in a second instance; wherein said at least one communicating channel comprises a plurality of orifices disposed in said partition wall.
  • 7. An internal combustion engine, comprising:a crankshaft; a crank chamber accommodating said crankshaft; an oil reservoir arranged adjacent to said crank chamber and containing engine oil; and at least one communicating channel having a flow resistance disposed between said crank chamber and said oil reservoir, said crank chamber and said oil reservoir being separated from each other by a partition wall, and said at least one communicating channel having said flow resistance comprising an orifice formed in said partition wall, said crank chamber and said oil reservoir always communicating with each other through said orifice, wherein said crank chamber and said oil reservoir and in communication with each other by way of said communicating channel, so that said flow resistance in said communicating channel causes a pressure in said oil reservoir to change with a delay with respect to a change in pressure in said crank chamber, a pressure difference between said crank chamber and said oil reservoir causing a fluid flow through said communicating channel from said crank chamber to said oil reservoir in a first instance and from said oil reservoir to said crank chamber in a second instance; wherein said partition wall is disposed within the oil reservoir.
  • 8. An internal combustion engine, comprising:a crankshaft; a crank chamber accommodating said crankshaft; an oil reservoir arranged adjacent to said crank chamber and containing engine oil; and at least one communicating channel having a flow resistance disposed between said crank chamber and said oil reservoir, said crank chamber and said oil reservoir being separated from each other by a partition wall, and said at least one communicating channel having said flow resistance comprising an orifice formed in said partition wall, said crank chamber and said oil reservoir always communicating with each other through said orifice, wherein said crank chamber and said oil reservoir and in communication with each other by way of said communicating channel, so that said flow resistance in said communicating channel causes a pressure in said oil reservoir to change with a delay with respect to a change in pressure in said crank chamber, a pressure difference between said crank chamber and said oil reservoir causing a fluid flow through said communicating channel from said crank chamber to said oil reservoir in a first instance and from said oil reservoir to said crank chamber in a second instance; wherein said partition wall is formed in an arcuate shape about a rotational axis of the crankshaft.
  • 9. An internal combustion engine, comprising:a crankshaft; a crank chamber accommodating said crankshaft; a vibration member extending into said oil reservoir, wherein said vibration member is vibrated by operation of the engine; an oil reservoir arranged adjacent to said crank chamber and containing engine oil; and at least one communicating channel having a flow resistance disposed between said crank chamber and said oil reservoir, said crank chamber and said oil reservoir being separated from each other by a partition wall, and said at least one communicating channel having said flow resistance comprising an orifice formed in said partition wall, wherein said crank chamber and said oil reservoir are in communication with each other by way of said communicating channel, so that said flow resistance in said communicating channel causes a pressure in said oil reservoir to change with a delay with respect to a change in pressure in said crank chamber, a pressure difference between said crank chamber and said oil reservoir causing a fluid flow through said communicating channel from said crank chamber to said oil reservoir.
Priority Claims (1)
Number Date Country Kind
2000-157793 May 2000 JP
US Referenced Citations (3)
Number Name Date Kind
5072699 Pien Dec 1991 A
5947075 Ryu et al. Sep 1999 A
6510829 Ito et al. Jan 2003 B2
Foreign Referenced Citations (4)
Number Date Country
09-170417 Jun 1997 JP
09-177528 Jul 1997 JP
10-288019 Oct 1998 JP
10-288020 Oct 1998 JP