The invention relates to hybrid power trains and more specifically to a method for improving fuel economy and/or reducing exhaust emissions in internal combustion engines for use in hybrid power trains.
The recent development of hybrid power trains in the automotive industry has demonstrated encouraging results for reductions in fuel consumption and exhaust emissions. A vehicle with a hybrid power train usually includes an internal combustion engine, an electric generator, an electric motor, a battery and other equipment. In series hybrid vehicles, the generator is driven by the mechanical output of the internal combustion engine. The output of the generator is then combined with the output of the battery to drive the electric motor, such that the mechanical output of the motor drives the vehicle. In contrast, the parallel hybrid vehicle includes an internal combustion engine, a regenerative brake/motor and an electric energy storage device such as a battery and other equipment. PHVs are usually driven directly by the mechanical output of the internal combustion engine. However, when the vehicle must be accelerated or decelerated at a rate that cannot be accomplished by the internal combustion engine alone, or if the drive efficiency of the engine would be degraded if only the internal combustion engine were used, the regenerative brake/motor, which is mechanically connected to the internal combustion engine, operates as an electric motor (on acceleration) or as a regenerative brake (on deceleration) to meet the required rate of acceleration or deceleration through the combined output of the internal combustion engine and the regenerative brake/motor.
The internal combustion engine of a hybrid power train has narrow operating range. In series hybrid vehicles, the internal combustion engine is not directly connected to the driving wheels while in parallel hybrid vehicles, the regenerative brake/motor provides rapid acceleration or deceleration. Therefore, the internal combustion engine used in hybrid power trains can be optimized for better fuel economy and less exhaust emissions relative to power trains that are solely powered by conventional internal combustion engines.
Examples of hybrid vehicles and their operating modes have been described in detail in several patents. For example, in U.S. Pat. No. 5,656,921, a parallel hybrid vehicle is disclosed having power sources from a SI (spark ignition) engine and an electric motor. It employs fuzzy logic rules to adjust the entries in the tables determining the power splitting between the SI engine and the electric motor. The performance measure used to adjust the entries is given by the weighted ratio between the battery current and fuel flow rate. In U.S. Pat. No. 5,943,918, granted to Reed and U.S. Pat. No. 6,164,400 granted to Jankovic, a hybrid power train is described which uses power delivered by both the internal combustion engine and the electric motor. A shifting schedule was developed for a multiple ratio transmission to establishing a proportional relationship between accelerator pedal movement and the torque desired at the wheel. U.S. Pat. No. 6,223,106 granted to Toru Yano et al. and U.S. Pat. No. 6,318,487 granted to Yanase et al. each describe a hybrid vehicle control system operable to prevent the battery from being overcharged during regenerating braking. U.S. Pat. No. 5,725,064, describes a control system operable to open the intake and exhaust valves to reduce the pumping loss when the vehicle is operating in reverse or its electric motor driving mode without using a clutch device to disconnect the internal combustion engine from the transmission. Finally, U.S. Pat. No. 6,266,956 describes an exhaust emission control system for a hybrid car using a separate combustion device to heat the catalyst and to provide hydrocarbons as the reducing agent to the lean NOx catalyst.
The primary focus of the above patents is the drivability of the hybrid vehicle. Unfortunately, little efforts have been applied to the development and integration of the internal combustion engines to optimize the benefits of the hybrid power train for lower cost, better fuel economy and lower exhaust emissions, especially, for the heavy-duty diesel engines for the urban and on-highway truck and bus applications.
In one form, the present teachings provide a method that includes: providing a hybrid power train having a transmission that is selectively powered by a diesel engine, a motor/generator, or both, the diesel engine having a turbocharger, the motor/generator being coupled to a battery which supplies electric power to the motor/generator; operating the diesel engine; identifying an event where increased responsiveness of the turbocharger is desired; and operating an. electric motor to drive a compressor in the turbocharger.
In another form, the present teachings provide a method that includes: providing a hybrid power train having a diesel engine and an electric motor, the diesel engine including a NOx reduction catalyst, a plurality of cylinders, and a fuel injector, a plurality of exhaust valves, a plurality of intake valves, and a piston being associated with each cylinder; operating the hybrid power train in a first mode wherein propulsive power is supplied at least partially by the electric motor; operating the hybrid power train in a second mode wherein propulsive power is supplied solely by the diesel engine; and operating at least one of the fuel injectors to perform post-ignition fuel injection wherein fuel is dispensed into an associated one of the cylinders after initiation of a combustion event in the associated one of the cylinders and prior to completion of an exhaust stroke of an associated one of the pistons.
In yet another form, the present disclosure provides a method that includes: providing a hybrid power train having a diesel engine and a motor/generator, the diesel engine including a NOx reduction catalyst, a diesel particulate filter, a plurality of cylinders, and a fuel injector, a piston, a plurality of intake valves and a plurality of exhaust valves being associated with each of the cylinders; operating the hybrid power train in a first mode wherein propulsive power is supplied at least partially by the motor/generator; operating the hybrid power train in a second mode wherein propulsive power is supplied solely by the diesel engine; and performing a maintenance routine when the diesel engine is operating wherein post-injection fuel is provided to at least one of the cylinders to provide a source of hydrocarbons and valve timing is adjusted to open the exhaust valves of one or more of the cylinders earlier to elevate a temperature of an exhaust of the diesel engine, the maintenance routine being operable to regenerate one or both of the NOx reduction catalyst and the diesel particulate filter.
In still another form, the present teachings provide a method for operating a hybrid power train having a transmission, a diesel engine, a motor/regenerative brake, a battery, and an electronic controller, the transmission being selectively powered by at least one of the diesel engine and the motor/regenerative brake, the battery being coupled to the motor/regenerative brake, the electronic controller being coupled to the diesel engine, the motor/regenerative brake and the battery, the diesel engine including a plurality of cylinders, each of the cylinders having one or more intake valves and one or more exhaust valves. The method includes: operating the hybrid power train in a mode wherein the diesel engine is not providing rotary power to the transmission; operating the motor/regenerative brake in a mode that absorbs power to thereby decelerate the hybrid power train and back drive the diesel engine; and adjusting the valve opening of at least one of the exhaust valves and the intake valves during operation of the motor/regenerative brake in the power absorbing mode.
In still another form, the present teachings provide a method for operating a hybrid power train having a transmission, a diesel engine, a motor/regenerative brake, a battery, and an electronic controller, the transmission being selectively powered by at least one of the diesel engine and the motor/regenerative brake, the battery being coupled to the motor/regenerative brake, the electronic controller being coupled to the diesel engine, the motor/regenerative brake and the battery, the diesel engine including a plurality of cylinders, each of the cylinders having one or more intake valves and one or more exhaust valves. The method includes: identifying a deceleration event in which the hybrid power train is to be decelerated; and operating the motor/regenerative brake in a mode that absorbs power and simultaneously operating an engine brake, the engine brake being selected from a group consisting of exhaust brakes and compression release brakes and combinations thereof.
In still another form, the present teachings provide a method that includes: providing a hybrid power train having a diesel engine and an electric motor, the diesel engine including a plurality of cylinders, and a fuel injector, a plurality of exhaust valves and a plurality of intake valves being associated with each cylinder; operating the hybrid power train in a first mode wherein the diesel engine is operating; and performing a cylinder cut-out operation when the diesel engine has idled for a time that exceeds a predetermined time increment, the cylinder cut-out operation being configured to de-activate all but a predetermined quantity of cylinders, the predetermined quantity of cylinders being less than or equal to two.
Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Additional advantages and features of the present invention will become apparent from the subsequent description and the appended claims, taken in conjunction with the accompanying drawings, wherein:
A schematic of a conventional serial hybrid power train is shown in
Referring to
The energy of the exhaust air can be used to drive turbine 105. The turbocharger T can be configured with variable geometric nozzles 108 and/or a high-speed motor 110, which can be powered by the battery 50 of the hybrid power train. The high-speed motor 110 can increase the responsiveness of the turbocharger T at part load operating conditions and during acceleration. The high-speed motor 110 can be a permanent magnet motor/generator, such as a {insert model of motor} motor marketed by {insert manufacturer of motor}. Optionally, the high-speed motor 110 can be employed to generate electric power (when the motor 110 is not being actuated to operate the turbocharger T) to recharge the battery 50. It will be appreciated that exhaust gases from the internal combustion engine 10A can be recirculated (i.e., returned to one or more of the cylinders of the internal combustion engine 10A) to control a speed at which the turbine of the turbocharger T rotates.
The exhaust aftertreatment system EAS can be employed to reduce the amount or concentration of pollutants in the exhaust gas, such as oxides of nitrogen (NOx) and particulate matter (PM), prior to discharging the exhaust gas to the ambient. The efficiency of the exhaust after treatment system EAS is temperature dependent. At various times the conversion efficiency of the exhaust aftertreatment system can be relatively low due to low exhaust temperature during low speed and/or part load operation and/or start up operation. An electric heater 112 can be used to heat the exhaust after treatment system EAS to a predetermined temperature, such as its optimum conversion temperature, regardless of the engine-operating conditions. Battery 50 of the hybrid power train provides the power to electric heater 112. The conversion efficiency comparison of the exhaust aftertreatment system EAS with and without supplemental heat is shown in
Returning to
The capability of diesel engine fuel injection system 11 (
Returning to
It will be appreciated that the valve actuation mechanism 16 can be also be employed to vary the compression ratio in one or more of the engine cylinders and/or to vary the displacement associated with one or more of the engine cylinders. Moreover, exhaust gas recirculation may be employed to regulate the speed of the turbine of the turbocharger T so as to control the generation of electricity by the motor that can be employed to rotate the compressor of the turbocharger T.
It will also be appreciated that it will be necessary from time to time to regenerate the exhaust aftertreatment system EAS and as such, it can be desirable to provide both a source of additional hydrocarbons and to elevate the temperature of the exhaust when regenerating one or both of the NOx reduction catalyst and the diesel particulate filter. In the particular example provided, one or more of the fuel injectors can be controlled to perform a post-ignition fuel injection operation wherein fuel is dispensed into an associated cylinder after initiation of a combustion event in the cylinder and prior to completion of an exhaust stroke of a piston in the associated cylinder. Operation of the injector or injectors in this manner eliminates any need for a separate fuel injector and related fuel lines to supply fuel directly to the exhaust aftertreatment system EAS. Moreover, one or more of the exhaust valves may be opened early to increase the temperature of the exhaust gas that is transmitted to the exhaust aftertreatment system EAS.
In combination of the diesel engine's injection capabilities and the valve actuation capabilities, one or more cylinders can be selectively cut out (i.e., not fueled so as to be non-power producing) during part load or the motor only operating modes to maximize the fuel economy. In some situations, such as cruising at a constant speed, the internal combustion engine 10A can be operated in a closed mode wherein one-half of the cylinders of the internal combustion engine 10A (e.g., one bank of a multi-bank engine) are cut-out. In other situations, such as engine idling for a time that exceeds a predetermined amount of time, the internal combustion engine 10A can be operated on one or two of the cylinders while the remaining cylinders are cut-out.
While the invention has been described in the specification and illustrated in the drawings with reference to various embodiments, it will be understood by those of ordinary skill in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention as defined in the claims. Furthermore, the mixing and matching of features, elements and/or functions between various embodiments is expressly contemplated herein so that one of ordinary skill in the art would appreciate from this disclosure that features, elements and/or functions of one embodiment may be incorporated into another embodiment as appropriate, unless described otherwise, above. Moreover, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment illustrated by the drawings and described in the specification as the best mode presently contemplated for carrying out this invention, but that the invention will include any embodiments falling within the foregoing description and the appended claims.
This application is a continuation-in-part of U.S. patent application Ser. No. 10/360,944 filed Feb. 7, 2003, which claims the benefit of U.S. Provisional Application No. 60/355,546, filed on Feb. 8, 2002.
Number | Date | Country | |
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60355546 | Feb 2002 | US |
Number | Date | Country | |
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Parent | 10360944 | Feb 2003 | US |
Child | 11299332 | Dec 2005 | US |