Internal electrode paste, multilayer ceramic electronic device and the production method

Abstract

An object of the present invention is to provide internal electrode paste capable of preventing dripping and blurring, etc. of paste even when a solvent ratio is increased and an electrode material powder ratio is decreased in the paste and, moreover, capable of forming a uniform internal electrode layer without any printing unevenness so as to obtain a thin internal electrode layer: comprising an electrode material powder, a solvent and a binder resin; wherein a molecular structure of the binder resin comprises both of a first structure unit (an acetal group derived from acetaldehyde) and a second structure unit (a butyral group derived from butylaldehyde).

Description

BRIEF DESCRIPTION OF DRAWINGS

These and other objects and features of the present invention will become clearer from the following description of the preferred embodiments given with reference to the attached drawings, in which:

FIG. 1 is a schematic sectional view of a multilayer ceramic capacitor according to an embodiment of the present invention;

FIG. 2A to FIG. 2C are sectional views of a key part showing a transfer method of an internal electrode layer according to an embodiment of the present invention; and

FIG. 3A to FIG. 3C are sectional views of a key part showing a stacking method of internal electrode layers and green sheets according to an embodiment of the present invention.

Claims

1. Internal electrode paste, comprising an electrode material powder,a solvent, anda binder resin;wherein a molecular structure of said binder resin comprises both of a first structure unit expressed by the chemical formula (I) below and a second structure unit expressed by a chemical formula (II) below.

2. The internal electrode paste as set forth in claim 1, wherein mole % Ac of said first structure unit and mole % Bu of said second structure unit in said binder resin satisfya relationship of 0<Ac/(Ac+Bu)<1.0.

3. The internal electrode paste as set forth in claim 1, wherein mole % Ac of said first structure unit and mole % Bu of said second structure unit in said binder resin satisfya relationship of 0.3≦Ac/(Ac+Bu)≦0.9.

4. The internal electrode paste as set forth in claim 1, wherein a polymerization degree of said binder resin is 2400 to 2600.

5. The internal electrode paste as set forth in claim 1, wherein a content ratio of said electrode material powder in said internal electrode paste is 30 to 55 wt %.

6. The internal electrode paste as set forth in claim 1, wherein an acetalization degree indicating a content ratio of said first structure unit and said second structure unit in said binder resin is 60 to 82 mole %.

7. The internal electrode paste as set forth in claim 1, wherein a content of said binder resin in said internal electrode paste is 2 to 5 parts by weight per 100 parts by weight of said electrode material powder.

8. The internal electrode paste as set forth in claim 1, wherein said electrode material powder includes Ni.

9. The internal electrode paste as set forth in claim 1, wherein said solvent includes dihydroterpineol or terpineol.

10. The internal electrode paste as set forth in claim 1, wherein when a shear rate for said internal electrode paste is 1000 to 10000 [1/s],a normal force by the Weissenberg effect of said internal electrode paste is 0.01 to 6.4 kPa.

11. The internal electrode paste as set forth in claim 1, wherein an average particle diameter of said electrode material powder is 0.01 to 0.3 μm.

12. The internal electrode paste as set forth in claim 1, comprising a plasticizer, wherein a content of said plasticizer in said internal electrode paste is 25 to 100 parts by weight per 100 parts by weight of said binder resin.

13. The internal electrode paste as set forth in claim 1, wherein said plasticizer is dioctyl phthalate.

14. The internal electrode paste as set forth in claim 1, comprising a ceramic powder.

15. The internal electrode paste as set forth in claim 14, wherein said ceramic powder includes barium titanate.

16. A multilayer ceramic electronic device produced by using the internal electrode paste as set forth in claim 1.

17. A production method of a multilayer ceramic electronic device, comprising the steps of: preparing the internal electrode paste as set forth in claim 1;molding a green sheet;forming an internal electrode layer by using said internal electrode paste;obtaining a green chip by stacking said green sheets and internal electrode layers; andfiring said green chip.