The present application claims priority from Japanese Patent Application No. 2010-221759 filed on Sep. 30, 2010, the entire contents of which are hereby incorporated by reference.
1. Field of the Invention
The present invention relates to an internal-gear type fluid device that includes an outer rotor and an inner rotor.
2. Description of the Related Art
A fluid motor in which an inner rotor is driven using a pumped fluid and a fluid pump in which an inner rotor is driven to discharge a fluid have been disclosed as internal-gear type fluid devices that include an outer rotor and an inner rotor. For example, the fluid pump has a plurality of pumping chambers between the outer rotor and the inner rotor, and the volume of each chamber is increased or decreased by rotating the inner rotor, thereby pumping a fluid such as oil from an intake port to a discharge port.
In such a fluid pump, the volume of the pumping chamber decreases following the rotation of the rotor even after the fluid has been confined in the pumping chamber, thereby causing an excessive increase in the pressure inside the pumping chamber. When the pumping chamber thereafter communicates with the discharge port, the pressure inside the pumping chamber drops rapidly, and, therefore, cavitation occurs inside the pumping chamber. The cavitation causes noise and vibrations and decreases the pumping efficiency.
Accordingly, a fluid pump has been disclosed (see, for example, Japanese Unexamined Patent Application Publication No. 2005-188380) in which cutouts are formed in the teeth surfaces of the outer and inner rotors, and the pumping chambers are communicated via the cutouts, thereby causing the fluid to move between the pumping chambers. As a result, pressure fluctuations inside the pumping chambers are inhibited and the occurrence of cavitation is suppressed.
However, in the fluid pump described in Japanese Unexamined Patent Application Publication No. 2005-188380, although the pumping chambers are communicated with one another via fine cutouts, the pumping chamber volume decreases from the confinement of the fluid has been completed to the release of the fluid. Such a decrease in the pumping chamber volume before the fluid is released to the discharge chamber causes an excessive increase in pressure, and therefore, the occurrence of cavitation is difficult to prevent.
The present invention aims to suppress the occurrence of cavitation in an internal-gear type fluid device.
An internal-gear type fluid device according to an aspect of the present invention includes: a housing provided with an inlet port and an outlet port; an outer rotor rotatably housed in the housing; and an inner rotor installed inside the outer rotor. In the an internal-gear type fluid device, a plurality of fluid chambers defined between the outer rotor and the inner rotor move to be subjected to in an inlet stroke in which the fluid chambers communicate with the inlet port thereby enlarging the chamber volume, an outlet stroke in which the fluid chambers communicate with the outlet port thereby reducing the chamber volume, and a confinement stroke which is positioned between the inlet stroke and the outlet stroke and in which the volume is at a maximum. At least either one of an inner circumferential portion of the outer rotor and an outer circumferential portion of the inner rotor has guide teeth constituted by inner teeth or outer teeth continuous in a circumferential direction, the guide teeth being configured have a width less than that of the rotor. Vane portions are formed to extend in a width direction from tooth tip portions of the guide teeth to an end surface of the rotor. Before a volume of a fluid chamber in the confinement stroke reaches a maximum, the fluid chamber in the confinement stroke and a fluid chamber in the intake stroke communicate with each other via a space between the vane portions disposed with a predetermined spacing in the circumferential direction, but the fluid chamber in the confinement stroke and the fluid chamber in the outlet stroke are cut off from each other by the vane portion. When the volume of the fluid chamber in the confinement stroke reaches the maximum, the fluid chamber in the confinement stroke and the fluid chamber in the outlet stroke are cut off from each other by the vane portion, and the fluid chamber in the confinement stroke and the fluid chamber in the inlet stroke are cut off from each other by the vane portion. After the volume of fluid chamber in the confinement stroke reaches the maximum, the fluid chamber in the confinement stroke and the fluid chamber in the inlet stroke are cut off from each other by the vane portion, but the fluid chamber in the confinement stroke and the fluid chamber in the outlet stroke communicate with each other via the space between the vane portions.
In the internal-gear type fluid device according to the present invention, it is preferable that an end surface of the vane portion extending radially from the rotor be formed at a tooth tip position identical to a tooth tip position of the guide tooth.
In the internal-gear type fluid device in accordance with the present invention, it is preferable that the plurality of fluid chambers disposed in the inlet stroke communicate with one another via spaces between the vane portions, and the plurality of fluid chambers disposed in the outlet stroke communicate with one another via spaces between the vane portions.
In the internal-gear type fluid device in accordance with the present invention, the vane portions are formed at both the outer rotor and the inner rotor.
In the internal-gear type fluid device in accordance with the present invention, the vane portion is formed to extend to both sides in the width direction from the tooth tip portion.
According to the present invention, the vane portions are formed in addition to the guide teeth constituted by the inner teeth or outer teeth on at least either one of the outer rotor and the inner rotor. Therefore, the confinement timing when the confinement of fluid in the fluid chamber is completed is synchronized with the release timing when the fluid release from the fluid chamber is started. Thus, the confinement timing and the release timing can be adjusted by adjusting, for example, the thickness of the vane portions, without changing the profile of the inner teeth or the outer teeth constituting the guide teeth. Therefore, the confinement timing and release timing can be easily synchronized. As a result, variations in volume in a tightly closed state of the fluid chambers can be avoided, pressure fluctuations inside the fluid chambers can be inhibited, and the occurrence of cavitation can be prevented.
b are explanatory drawings illustrating the communication state of chambers;
Embodiments of the present invention will be described below with reference to the appended drawings.
Inner teeth 18 constituting below-described guide teeth 22 are formed at the outer rotor 16, and outer teeth 19 constituting below-described guide teeth 32 are formed at the inner rotor 17. The inner teeth 18 of the outer rotor 16 and the outer teeth 19 of the inner rotor 17 are meshed together. The inner rotor 17 is rotated by a power source (not shown in the figure) in the direction of an arrow a (clockwise direction), whereby the outer rotor 16 can be rotated in the same direction as the inner rotor 17. A plurality of pumping chambers 20 (referred to hereinbelow as chambers) is defined as fluid chambers between such outer rotor 16 and inner rotor 17.
As the outer rotor 16 and the inner rotor 17 rotate, these chambers 20 move in the circumferential direction, changing the volume thereof. As shown in
Likewise, guide teeth 32 are formed by outer teeth 19, which are continuous in the circumferential direction, at an outer circumferential portion 31 of the inner rotor 17. The guide teeth 32 are formed to have a width less than that of the inner rotor 17, and the tooth surface of the guide teeth 32 has a trochoid profile. A vane portion 34 extending in the width direction to an end surface 17a of the inner rotor 17 is formed at each tooth tip portion 33 of the guide teeth 32. The vane portions 34 are formed to extend to both sides in the width direction from the guide teeth 32. Thus, a pair of vane portions 34 are formed to extend in both directions from each tooth tip portion 33 of the guide tooth 32. Further, an end surface 34a of the vane portion 34 that extends radially outward from the outer circumferential portion 31 of the inner rotor 17 is formed to extend to the tooth tip position identical to that of the tooth tip portion 33 of the guide tooth 32. Thus, a plurality of vane portions 34 that are arranged with a predetermined spacing in the circumferential direction are formed at the inner rotor 17, and cutout portions 35 provided with spaces 35a are formed adjacent to the end surfaces of the guide tooth 32 between the vane portions 34. The bottom position of the guide tooth 32 of the inner rotor 17 and the position of the bottom surface of the cutout portion 35 are at the same height.
By forming the outer rotor 16 and the inner rotor 17 in the above-described manner, it is possible to communicate the plurality of chambers 20 disposed in the intake stroke with one another and communicate the plurality of chambers 20 disposed in the discharge stroke with one another. In this case,
Since the chambers 20 disposed in the intake stroke are thus caused to function as the chamber group 40 in which chambers communicate with one another, pressure fluctuations in the intake port 11 can be inhibited. Thus, because the chamber group 40 ensures a large volume, a volume variation ratio during volume expansion is reduced and oil can be sucked in smoother than in the case in which the volume of individual chambers 20 changes independently from the volume of another chamber. Likewise, since the chambers 20 disposed in the discharge stroke are thus caused to function as the chamber group 41 in which chambers communicate with one another, pressure fluctuations in the discharge port 12 can be inhibited. Thus, because the chamber group 41 ensures a large volume, a volume variation ratio during volume contraction is reduced and oil can be discharged smoother than in the case in which the volume of individual chambers 20 changes independently from the volume of another chamber. Further, since the outer rotor 16 and the inner rotor 17 are provided with the cutout portions 25 and 35 having the spaces 25a and 35a, the spaces 25a, 35a of the cutout portions 25 and 35 communicate with the intake port 11 or discharge port 12. As a result, the oil can be introduced into the chambers 20 from the intake port 11 via the spaces 25a and 35a. Since the oil can thus be smoothly guided via the spaces 25a and 35a, pressure fluctuations in the intake port 11 and discharge port 12 can be inhibited. Since pressure fluctuations during oil intake and oil discharge can thus be inhibited, the occurrence of cavitation can be suppressed. Further, by suppressing the occurrence of cavitation, it is possible to increase the pumping efficiency of the oil pump 10 and suppress noise of the oil pump 10.
Further, since the vane portions 24 and 34 are provided in the outer rotor 16 and inner rotor 17, the timing when the chamber group 40 on the intake side is cut off from the chambers 20 disposed in the confinement stroke can be synchronized with the timing when the chamber group 41 on the discharge side is communicated with the chambers 20 disposed in the confinement stroke.
As shown in
When the inner rotor 17 and the outer rotor 16 rotate from the positions shown in
Immediately after the inner rotor 17 and the outer rotor 16 have rotated from the positions shown in
Thus, when the inner rotor 17 and the outer rotor 16 rotate, the communication destination of the chamber C2 is switched from the chamber group 40 on the intake side to the chamber group 41 on the discharge side at the timing when the volume of the chamber C2 reaches the maximum. Thus, the confinement timing when the confinement of oil in the chamber C2 is completed and the release timing when the release of oil from the chamber C2 is started can be synchronized with each other. As a result, pressure fluctuations inside the chamber C2 can be inhibited, and the occurrence of cavitation can be prevented, with the chamber C2 being maintained tightly closed and without inducing volume expansion or volume contraction of the chamber C2. As a result, pumping efficiency of the oil pump 10 can be increased and noise of the oil pump 10 can be inhibited. Furthermore, since the chamber C2 and the chamber group 40 on the intake side are cut off from each other at the timing when the volume of the chamber C2 reaches the maximum, oil in an amount corresponding to the theoretic volume can be caught inside the chamber C2, and pumping efficiency of the oil pump 10 can be increased.
In conventional oil pumps, such synchronization of the confinement timing when the confinement of oil in the chamber C2 is completed and the release timing when the release of oil from the chamber C2 is started is extremely difficult. Thus, in the conventional oil pump, in order to adjust the confinement timing or release timing, it is necessary to adjust the phase of the intake port final position and the phase of the discharge port opening position, or to change the profile of the inner or outer teeth. However, it is extremely difficult to change the profile of inner or outer teeth since it directly affects pump performance. On the other hand, in the oil pump 10 according to the present invention, in addition to the guide teeth 22 and 32 constituted by the inner teeth 18 or outer teeth 19, the vane portions 24 and 34 are formed at the outer rotor 16 and inner rotors 17. As a result, the confinement timing or release timing can be adjusted and the timings can be easily synchronized by adjusting the thickness of the vane portions 24 and 34, without changing the profile of the inner teeth 18 or the outer teeth 19.
In the explanation above, a pair of vane portions 24 and 34 are formed to extend to both sides from the tooth tip portions 23 and 33 of the guide teeth 22 and 32 However, the present invention is not limited to such configuration, and the vane portions 24 and 34 may be formed to extend only to one side from the tooth tip portions 23 and 33 of the guide teeth 22 and 32.
As shown in
In the explanation above, the vane portions 24, 34, 57 and 67 are formed at both the outer rotors 16 and 51 and the inner rotors 17 and 52. However, the present invention is not limited to such a configuration, and the vane portions 24, 34, 57 and 67 may be formed only at the outer rotors 16 and 51 or the inner rotors 17 and 52.
The present invention is not limited to the abovementioned embodiments, and various changes can be made without departing from the essence of the invention. For example, in the description above, the oil pump 10 pumping lubricating oil or the like is explained as an internal-gear type fluid device, but the present invention may be also applied to any pump pumping liquid as an internal-gear type fluid devices, and the present invention may be also applied to a fluid motor (hydraulic motor), which use pumped fluid as a power source, as an internal-gear type fluid devices. Further, the inner teeth 18 of the outer rotor 16 and the outer teeth 19 of the inner rotor 17 are formed by trochoid profiles. However, the present invention is not limited to such a configuration, and the inner teeth 18 and the outer teeth 19 may be also formed by using another curve profile.
Number | Date | Country | Kind |
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2010-221759 | Sep 2010 | JP | national |