The invention described herein relates generally to multi-pane insulating windows. More specifically, the present invention relates to multi-pane windows having improved aesthetics and insulating properties for use in framed window applications and systems.
The traditional glazed window is a significant improvement in the insulating properties of windows for preventing heat transfer between the exterior and interior of a heated or cooled space. Glazed windows typically consist of two or more panes of glass separated by a sealed interior space. The sealed interior space between the panes may be filled with an inert gas, such as argon, krypton or xenon, or left as a vacuum. Gas-filled glazed windows provide significantly lower thermal conductivity than air. The glazed window provides additional insulating properties when one or more of the panes are coated with a low-emissivity (“low-E”) glass for reduction of heat transfer through the window.
Traditional gas-filled glazed windows, however, are susceptible to internal convection leading to decreased thermal efficiency. As the gas within the sealed interior space contacts the colder pane of the glazed window, the temperature of the gas decreases, becomes denser and begins to sink. Conversely, as the interior gas contacts the warmer pane, the temperature of the gas increases, becomes less dense and rises. The sinking and rising of gas transports heat from the warmer pane to the cooler pane. This transfer of heat decreases the insulating efficiency of the glazed window.
Vacuum insulated glass (or “VIG”) glazed windows have no gases within the interior space; thus, VIG windows allow more heat transfer through radiation than gas-filled windows because the benefits of an insulating gas are not present. VIG windows have an additional set of drawbacks. A perfect vacuum must be maintained at all times, which is difficult on a large flat surface such as a window. Stresses caused by wind and differences in temperature between the inside and outside cause panes to bend and flex. Additionally, spacers installed between the panes to maintain separation and to resist the external air pressure disrupt the aesthetics and clarity of the window panel.
Regardless of the type of window, glazed or unglazed, vacuum or gas-filled, a variety of shade types may be installed exterior to the window panes to cover some portion of the window. Traditional shades disrupt some thermal and radiant heat transfer, but take up space and do nothing to prevent convection within the interior space of a gas-filled glazed window. Also known in the art are shades installed between the two window panes of a glazed window. Such internal shades provide some reduction in the transfer of radiant heat by blocking light through the window. However, prior art shades suffer a number of drawbacks and inefficiencies. Typically, such shades are controlled by pulls and robes attached through the seal of the glazed window. The holes for the ropes compromise or make impracticable the sealing required of gas-filled glazed windows. Additionally, hardware to move the shade up and down in prior art windows is prone to failure. Once sealed, glazed windows are not easily unsealed for repair of internal components. Once sealed and installed in a residential or commercial building, the removal and repair of the window panel is cost prohibitive.
Generally, it is can be desirable to have a window panel that is translucent rather than transparent. This can be done with a window shade, where the window panel is transparent in one state, and translucent or opaque in another. It can also be obtained by a window panel that is permanently in a translucent state. In single-state or multi-state applications, the quality and effect of the translucent panel can be created or changed by filling the space between panes of glass with different materials. Multiple layers of glass and filler materials may be used to create a layered effect. However, prior art shades installed internally or externally to a glazed window provide limited aesthetic options for filtering and enhancing the light passing into the space. Furthermore, many energy-efficient building designs call for translucent panels and the treatment of the glass in windows. Maximizing passive lighting and reducing heating and cooling costs by incorporating energy-efficient insulating windows requires attention to lighting aesthetics. With such constraints on energy efficiency, it is often difficult to create complex lighting aesthetics such as three-dimensional translucent textures using known window treatments and designs. Prior art windows also lack the means to contain and control the portion of the window covered or to provide reliability and long-life of the aesthetic and insulating properties.
Consequently, there is a need for improved insulating windows having improved insulating properties while providing for enhanced aesthetics of the light passing through the window into the illuminated space.
The benefits and advantages of the present invention over existing insulating window shades and insulating window panels will be readily apparent from the Brief Summary of the Invention and Detailed Description to follow. One skilled in the art will appreciate that the present teachings can be practiced with embodiments other than those summarized or disclosed below.
In one aspect of the invention, an insulating window shade is provided for installation within the interior space between sealed window panes. The window shade has a compressible fill container having a first end and a second end and a length defined as the distance between the first end and the second end, wherein the first end of the compressible fill container is configured to be affixed to a first location within the interior space and the second end of the compressible fill container is configured to be moveable relative to the first end between an expanded position and a compressed position. A fill material is disposed substantially uniformly within the compressible fill container, wherein the fill material is capable of being repeatedly compressed and expanded as the compressible fill container is moved between the expanded position and the compressed position. The compressible fill container, when in the compressed position, has a length approximately 25% or less than the length of the compressible fill container in the expanded position.
In one embodiment, the fill material is transparent or translucent, and may be comprised of natural or synthetic down, wool, cotton, fiberglass, paper, or foam. In a further embodiment, the fill material is down with a fill power from approximately 300 in3/oz (175 cm3/g) to 900 in3/oz (520 cm3/g), preferably 800 in3/oz (460 cm3/g).
In another embodiment, the compressible fill container is comprised of a mesh fabric forming compartments for holding and maintaining a substantially uniform distribution of fill material. Such compartments may be formed as traditional baffles, box baffles, slant baffles, “V” baffles, vertical baffles, or trapezoidal baffles by horizontal and/or vertical stitching. The fabric of the compressible fill container may be transparent or translucent, and may be comprised of synthetic or natural cotton, nylon mesh (e.g. wedding veil-like), or polylatic (e.g. tea bag-like) material.
In some embodiments, the insulating window shade may further comprising a divider member attached to a second end of the compressible fill container, the divider member having one or more magnets, which when magnetically engaged with an external divider control enables movement of the second end of the compressible fill container relative to the first end of the compressible fill container, thereby changing the aesthetic and/or insulating properties of the insulating window shade.
In a second aspect of the invention, there is provided an insulating window panel for installation in a window frame, the window panel comprising a first window pane having a first outer edge and a second window pane having a second outer edge, wherein the first outer edge of the first window pane and the second outer edge of the second window pane are aligned and in a spaced relationship to one another, and wherein the first window pane and the second window pane are joined along their respective outer edges to form a sealed interior space. An internal insulating window shade according to the above first aspect of the invention and its embodiments is disposed within the interior space formed between the first and second window panes, the interior insulating window shade comprising a compressible fill container having a first end and a second end and a length defined as the distance between the first end and the second end, wherein the first end of the compressible fill container is configured to be affixed to a first location within the interior space and the second end of the compressible fill container is configured to be moveable relative to the first end between an expanded position and a compressed position. A fill material is disposed substantially uniformly within the compressible fill container, wherein the fill material is capable of being repeatedly compressed and expanded as the compressible fill container is moved between the expanded position and the compressed position. The compressible fill container, when in the compressed position, has a length approximately 25% or less than the length of the compressible fill container in the expanded position. In a preferred embodiment, the interior space of the insulating window panel between the first and second window pane is substantially uniformly filled with a gas selected from air, argon or krypton. Filling the space between two window panes with down and argon gas, for example, produces an insulating panel that also creates a “cozy” and translucent aesthetic. The first and second window pane may also include a low-E coating on a surface of the first or second window pane.
In some embodiments, the insulating window shade may further comprise a divider member attached to a second end of the compressible fill container, the divider member having one or more magnets, which when magnetically engaged with an external divider control enables movement of the second end of the compressible fill container relative to the first end of the compressible fill container, thereby changing the aesthetic and/or insulating properties of the insulating window shade. The divider member may comprise one or more magnets integrally formed at a first end and at a second end of the divider member. The one or more magnets at the first and second ends of the divider member may be disposed to face an interior surface of the first and second window panes. Alternatively, or additionally, the one or more magnets at the first and second ends of the divider member may be disposed to face an interior edge of the interior space formed by the joining of the first or second window panes.
In a further embodiment, the insulating window shade moves freely within the interior space of the window panes. In other embodiments, the window panel further comprises divider guide assembly disposed on at least one end of the divider member for engaging corresponding guide assembly disposed along an interior edge of the interior space formed by the joining of the first or second window pane. Divider guide assembly may comprise a “T” track or inverted “T” track disposed on each end of the divider member, and an inverted “T” track or “T” track disposed along a corresponding interior edge of the interior space of the window panel. Alternatively, divider guide assembly may comprise roller bearing means disposed on each end of the divider member in communication with roller bearing track means disposed along a corresponding interior edge of the interior space of the window panel. In yet another embodiment, the divider guide assembly may comprise arrangements of ball bearings and tracks. The insulating window panel may further comprise a low friction device or material interposed between the divider member and an interior surface of the first or second window pane allowing the divider member to move freely within the interior space of the window panel.
In some embodiments, the insulating window shade may be disposed vertically or horizontally within the interior space of the window panel formed by rectangular first and second window panes. In a non-rectangular window embodiment, the insulating window shade may be disposed within the interior space of the window panel formed by substantially round first and second window panes.
In a third aspect of the invention, a window assembly is provided for installation in a window frame. The window assembly comprises an external divider control having one or more divider engagement members, the divider engagement members having one or more magnets integrally formed thereto and disposed external to the insulating window panel. The window assembly includes an insulating window panel according to the above second aspect of the invention and its embodiments, including a first window pane having a first outer edge and a second window pane having a second outer edge, wherein the first outer edge of the first window pane and the second outer edge of the second window pane are aligned and in a spaced relationship to one another, and wherein the first window pane and the second window pane are joined along their respective outer edges to form a sealed interior space. An insulating window shade according to the first aspect of the invention above and its embodiments is disposed within the interior space formed between the first and second window panes. The interior insulating window shade includes a compressible fill container having a first end and a second end and a length defined as the distance between the first end and the second end, wherein the first end of the compressible fill container is configured to be affixed to a first location within the interior space and the second end of the compressible fill container is configured to be moveable relative to the first end between an expanded position and a compressed position. The fill material is disposed substantially uniformly within the compressible fill container, wherein the fill material is capable of being repeatedly compressed and expanded as the compressible fill container is moved between the expanded position and the compressed position, wherein, when in the compressed position, the length of the compressible fill container is approximately 25% or less than the length of the compressible fill container in the expanded position. The window assembly may further include a divider member attached to the second end of the compressible fill container, the divider member comprising one or more magnets, which when magnetically engaged with an external divider control enables movement of the second end of the compressible fill container relative to the first end of the compressible fill container, wherein the external divider control provides for translation of the one or more divider engagement members enabling movement of the divider member, thereby compressing the compressible file container and changing the aesthetic and/or insulating properties of the insulating window panel.
In a preferred embodiment, the external divider control of the insulating window assembly includes two divider engagement members, each having one or more magnets integrally formed and which magnetically couple to magnets integrally formed on a corresponding first and second end of the divider member. The external divider control assembly may comprise a lead screw assembly for coordinated movement of the divider engagement members. Alternatively, the external divider control may comprise a conveyor belt assembly for coordinated movement of the divider engagement members. The conveyor belt assembly or lead screw assembly may be manually actuated or may be motorized under control by an external control programmable controller. Alternatively, the external divider control may comprise a single divider engagement member having one or more magnets integrally formed and which magnetically couple to magnets integrally formed on a corresponding first and second end of the divider member, the single divider engagement member being manually or automatically controlled.
Embodiments of the present invention will now be described, by way of example only, with reference to the attached Figures, wherein:
Described herein is a highly efficient, insulating window shade and panel structure for installation within a low-conductivity window frame.
As shown in
As illustrated in fill container end view
As further illustrated in
As shown in
One skilled in the art would also understand that a higher quality down retains its loft and firmness, resulting in longer life under compression and expansion, and further that natural down provides less affinity or “stickiness” to other down clusters compared to synthetic down, and which has improved aesthetics and weight in comparison to synthetic down. Attraction of the fill material to the container fabric walls of compartments 60 improves insulating and aesthetic properties, and the long term consistency of the fill distribution. Preferably, for use in some embodiments of the present invention fill material 80 is natural goose down at approximately 800 in3/oz (460 cm3/g) fill power.
Preferably, as shown in
The structure and operation of divider 70 when used with insulating window shade 30 will now be described. As shown in
Divider 70 make take other forms, including there being no divider, the division of filled and unfilled interior space of window panel 90 defined by the extent of the fill container. In an alternative embodiment, fill container 70 may be compressed and expanded by other means, such as by pumping gas into a fill container made of a non-gas permeable “bag”, thus filling the space between the panes with insulating and aesthetically enhancing material. Fill container 30 may be deflated by pumping the gas from the bag back into the space between the panels and outside of the bag. A pump may be contained within the window panel, with the wires to control the pump passing through the sealed frame, or may reside external to the window panel or within a cavity the window frame.
Divider 70 may include magnets disposed on divider front face 71 at a first end portion 72 and/or second end portion 73. For example,
As previously depicted in
Alternatively,
Magnet 87 may be disposed on or integral to divider end portion 72′ according to the embodiments shown and described above, or may be disposed wholly or partially within a portion of ball bear support 140 as shown.
Divider guide assemblies 120b-e of the various embodiments above may be provided at one side end 72 or 74 or preferably both side ends 72, 74 of divider 70. One skilled in the art would recognize variations in the material, structure, size, composition of divider guide assemblies, or the application of other guide assemblies in other manners than shown and described here, consistent with aspects of the present invention.
Generally, according to embodiments of the invention, moving the dividers can be achieved in various ways, with manual systems, automated systems or combinations thereof. In one embodiment, a manual system is utilized which includes magnets attached to the dividers. These magnets are attracted to a corresponding set of magnets attached to a beam or handles on the exterior of window panel. On the exterior side of the window pane the magnets on the beam or handles mate to the magnets on the divider, such that when the beam or handles are moved, the divider moves with it. Both the beam or handles and the divider may make contact with the pane by means of either a low friction pad or film or low friction rollers.
Generally, the exterior beam or handles may be moved by a lead screw assembly or a conveyor assembly and the like, or by hand, or may be moved manually by a rope and pull system. Further, such divider movement can be automated in a number of ways. In an automated system, divider movement can be activated by sensors keyed to time of day and date, temperature, light availability and intensity, energy usage plans or requirements, proximity to spaces within and outside a building or structure, or other control parameters.
Similarly,
Generally, divider engagement members in the various embodiments as above may be moved vertically by a set of conveyors having two belts, one on each side of the window panel running perpendicular to the divider. The conveyors may run the length of the panel and be held in place by pulleys at the end of the panel, or may run only partially along the panel, on one or both sides of the window. The conveyors may be coordinated by pulleys and may be driven by one or more motors connected to one or more of the pulleys. Conveyors on each side of a window panel may be housed within the cavity of a window frame. Conveyors may be coordinated by a third conveyor connecting one pulley of each of the side conveyors, so that both conveyors are synchronized. A motor or manual operation may drive one or more pulleys causing the divider to move within the window panel.
For example,
Alternatively, divider engagement members may be moved by lead screws on each side of the window panel running perpendicular to the divider on one or both sides of the window panel. The lead screws may run the length of the window panel and be held in place by brackets attached to the head or sill of the window frame, or may run only partially along the window panel. Lead screws on each side of the window panel may be coordinated by a third lead screw or by a conveyor as above so that both side lead screws are synchronized. A motor or manual operation may drive one or more lead screws causing the divider engagement member to move within the window panel.
For example,
In each of the above divider coordinated control embodiments, turning of the conveyor or lead screw may be motorized. Motors 190a and 190b as depicted in
Alternatively, lead screws may be installed within the window panel and connected directly to the divider. In this alternative, no divider engagement member is needed and no magnets are required in the divider. The divider may contain nuts at either end or integral thereto that run along a pair of lead screws parallel to each side of the window panel. One or more lead screws within the panel may be turned by one or more motors residing external to the window panel and having magnets to engage the lead screw inside the panel. As the lead screws turn, the divider moves inside the pane.
As another alternative, a rack and pinion system has one or more pinion(s) that runs along one or more racks running perpendicular to the divider. As the pinions rotate, it drives the divider to move along the rack. In a piston system, the divider is attached to pistons (pneumatic or hydraulic) which move the divider within the panel. Using pressure differential with an adequate seal around its perimeter, the divider is moved by changing the pressure on either side. A small pump could move gas from below the divider to above it, moving the divider down. The pump then moves gas from above the divider to below it, moving the divider back up.
In variety of configurations in some window frames, there could be three or more panes of window glass forming two or more interior spaces each with an insulating window shade providing for four or more possible, each with a unique set of insulating and aesthetic properties. Window panes may be of various shapes and orientations. The insulating window panel may be installed in a variety of window frames known in the art, such as skylights, or may be installed as panels without frame, such as in a translucent glass wall application. Using motorized controls as above, multiple windows may be linked so as to move in unison from one or multiple devices.
For example, as shown in
While the foregoing description of the invention enables one of ordinary skill to make and use what is considered presently to be the best mode thereof, those of ordinary skill will understand and appreciate the existence of variations, combinations, and equivalents of the specific embodiments and examples herein. The above-described embodiments of the present invention are intended to be examples only. Alterations, modifications and variations may be effected to the particular embodiments by those of skill in the art without departing from the scope of the invention, which is defined solely by the claims appended hereto.
The invention is therefore not limited by the above described embodiments and examples, embodiments, and applications within the scope and spirit of the invention claimed as follows.
Number | Date | Country | Kind |
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16064390 | May 2017 | US | national |
This application claims benefit of priority of U.S. Provisional Patent Application 62/338,568 filed May 19, 2016, which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2017/033679 | 5/19/2017 | WO | 00 |
Number | Date | Country | |
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62338568 | May 2016 | US |