Claims
- 1. A nozzle for atomizing and spraying liquid into the atmosphere, said nozzle comprising a body having a liquid passage which terminates in a single discharge orifice, an impingement pin having a generally flat end disposed in spaced opposing relation with said orifice whereby a jet of pressurized liquid discharged through said orifice strikes the end of said pin and breaks up into a dispersed flow of the liquid, an air supply for discharging air around said discharge orifice whereby pressurized air discharged therefrom forms an annular curtain of air around said liquid jet, an air guide located between said air supply and said impingement pin for contracting said air curtain and increasing the velocity thereof whereby said curtain of air will strike and further atomize such a dispersed flow of the liquid into atomized particles, said air guide having a discharge opening through which said stream and said curtain pass before said stream strikes said pin, an expansion chamber located downstream of and communicating with said discharge opening, said chamber extending around said end of said impingement pin and having a cross-sectional area substantially greater than the cross-sectional area of said discharge opening and said pin whereby the fluid discharged through said opening expands in said chamber to restrict such atomized particles from commingling together and reforming into larger particles, and angularly spaced orifices located about said pin and communicating directly between said chamber and ambient atmosphere to discharge such particles from said chamber and effect further atomization thereof.
- 2. The invention as in claim 1 wherein said body defines air passages having outlets spaced angularly around said discharge orifice for providing said annular curtain of air.
- 3. The invention as in claim 2 in which said air passages are inclined so as to converge toward said single discharge orifice and centrally within said air guide.
- 4. The invention as in claim 1 in which air supply is located upstream of said single discharge orifice.
- 5. The invention as in claim 4 in which said body includes an end portion from which said single discharge orifice opens axially, said end portion having a generally frustoconical outer surface which tapers inwardly upon progressing toward said single discharge orifice, said air guide including a chamber with a generally frustoconical wall which tapers inwardly upon progressing axially toward said discharge opening.
- 6. The invention as in claim 5 in which a portion of said frustoconical wall upstream of said single discharge orifice encircles a portion of said frustoconical surface in radially spaced relation thereto, said air supply opening generally axially into the space between said frustoconical wall and said frustoconical surface.
- 7. The invention as in claim 6 in which the cone angle of said frustoconical wall is greater than the cone angle of said frustoconical surface.
- 8. The invention as in claim 1, including a nozzle tip, said impingement pin being supported by said nozzle tip, and said discharge orifices being formed in said nozzle tip circumferentially about said impingement pin.
- 9. The invention of claim 8, in which said nozzle tip defines said expansion chamber about said impingement pin.
- 10. An internal mix pneumatic atomizer for atomizing and spraying liquids, said atomizer including
- a supply member having a liquid flow passage which terminates in a liquid discharge orifice for high velocity discharge of a stream of liquid along a predetermined axis,
- an impingement element having an impingement surface spaced from said discharge orifice and disposed across said axis for breaking up such a stream of liquid impinging thereon into a laterally spreading dispersion of such liquid which thereby is dispersed laterally of said axis from the impingement of such stream on said impingement surface,
- one or more air outlet orifices disposed around said axis upstream of said impingement surface and oriented to discharge air in a downstream direction at high velocity around said axis to strike the liquid while in such a laterally spreading dispersion to atomize such dispersed liquid; and
- a housing which defines an expansion chamber of substantial volume extending around said impingement surface for expansion therein of the mixture of air and atomized liquid resulting from the impingement of such stream on said impingement surface and the striking of such dispersed liquid by such high velocity air, said housing having a plurality of discharge orifices disposed circumferentially about said impingement surface and communicating directly between said expansion chamber and ambient atmosphere through which such expanded mixture is discharged from said chamber and thereby further atomized.
- 11. The invention as in claim 10 wherein said expansion chamber is of a cross-section greater than about eight times the area of said impingement surface.
- 12. The invention as in claim 10 wherein said outlet orifice or orifices are oriented to direct the air discharged therefrom substantially parallel to said axis.
- 13. The invention as in claim 12 including an air guide which defines an internal surface around said axis and which extends downstream from said liquid discharge orifice, said internal surface defining a flow area which decreases in cross-section from said liquid discharge orifice toward said impingement surface for enhancing the velocity of such discharged air prior to striking such dispersed liquid as it spreads laterally from impingement with said impingement surface.
- 14. The invention as in claim 13 wherein said air guide surrounds a portion of said supply member adjacent said liquid discharge orifice thereof and includes an internal surface which converges with said supply member in a downstream direction to form an annular flow area which narrows toward said liquid discharge orifice.
- 15. The invention as in claim 14 wherein said atomizer includes a plurality of air outlet orifices disposed to provide flow of such discharged air, in said air guide, in a substantially complete annulus around said portion of said supply member.
- 16. The invention as in claim 14 wherein said atomizer includes an annular air outlet orifice disposed to provide flow of such discharged air into said air guide in a substantially complete annulus around said portion of said supply member.
- 17. The invention as in claim 10 wherein said air outlet orifice or orifices are disposed about said axis in a configuration to discharge a substantially continuous annulus of air around said impingement surface at high velocity and in a direction substantially parallel to said axis to strike the liquid while in such a laterally spreading dispersion adjacent said impingement surface.
- 18. The invention as in claim 17 wherein said impingement surface is of a first predetermined diameter and said air outlet orifice or orifices form such an annulus of an outer diameter at least as large as said first predetermined diameter.
- 19. The invention as in claim 18 wherein said annulus outer diameter is greater than said first predetermined diameter.
- 20. The invention as in claim 10 wherein said impingement element is a pin disposed along said axis and supported by said housing, said pin having an end surface forming said impingement surface.
- 21. The invention as in claim 10 wherein said impingement surface extends substantially normal to said axis.
- 22. The invention as in claim 21 wherein said impingement surface is substantially planar.
- 23. An internal mix pneumatic atomizer for atomizing and spraying liquids into the atmosphere, said atomizer including
- a supply member having a liquid flow passage which terminates in a liquid discharge orifice for high velocity discharge of a stream of liquid along a predetermined axis,
- an impingement element having an impingement surface spaced from said discharge orifice and disposed across said axis for breaking up such a stream of liquid impinging thereon into a laterally spreading dispersion of such liquid which thereby is dispersed laterally of said axis from the impingement of such stream on said impingement surface,
- one or more air outlet orifices disposed around said axis upstream of said impingement surface and oriented to discharge a substantially continuous annulus of air around said liquid discharge orifice in a downstream direction substantially parallel to said axis at high velocity to surround such stream from said liquid discharge orifice to said impingement surface and to strike the liquid while in such a laterally spreading dispersion to further atomize such liquid; and
- a housing which defines a chamber extending around and downstream of said impingement surface, said housing having a plurality of discharge orifices disposed circumferentially about said impingement surface and communicating directly between said expansion chamber and ambient atmosphere through which the mixture of air and atomized liquid particles resulting from the impingement of such stream on said impingement surface and the striking of such liquid dispersion by such high velocity air is discharged from said chamber.
- 24. The invention as in claim 23 wherein said housing defines an expansion chamber around and downstream of said impingement surface for expansion therein of the mixture of air and atomized liquid resulting from the impingement of such stream on said impingement surface and the striking of such dispersed liquid by such high velocity air.
- 25. The invention as in claim 24 wherein said impingement surface is of a first predetermined diameter and said outlet orifice or orifices form such an annulus of air having an outer diameter which is greater than said first predetermined diameter.
- 26. The invention as in claim 23 including an air guide which defines an internal surface around said axis and which extends downstream from said supply member, said internal surface defining a flow area which decreases in cross-section from said supply member toward said impingement surface for enhancing the velocity of such discharged air prior to striking such dispersed liquid as it spreads laterally from impingement with said impingement surface.
- 27. The invention as in claim 26 wherein said air guide surrounds a portion of said supply member adjacent said liquid discharge orifice and extends downstream from said liquid discharge orifice, said internal surface around said portion of said supply member converging with said portion in a downstream direction to form an annular flow area which narrows toward the liquid discharge orifice.
- 28. An internal mix pneumatic atomizer for atomizing and spraying liquids into the atmosphere, said atomizer including
- a supply member having a liquid flow passage which terminates in a liquid discharge orifice for high velocity discharge of a stream of liquid along a predetermined axis,
- an impingement element having an impingement surface spaced from said discharge orifice and disposed across said axis for breaking up of a stream of liquid impinging thereon into a laterally spreading dispersion of liquid which is thereby dispersed laterally of said axis from the impingement of the stream on said impingement surface,
- an air guide which defines an internal surface around said axis and which extends downstream from said supply member,
- an air supply disposed around said supply member upstream of said air guide and communicating with the upstream end of said air guide to supply air thereinto at high velocity,
- said internal surface defining a flow area which decreases in cross-section from said liquid discharge orifice toward said impingement surface for enhancing the velocity of such air and discharging such air in a downstream direction substantially parallel to said axis to strike the liquid while in a laterally spreading dispersion to further atomize such liquid particles,
- a nozzle tip defining an expansion chamber about said impingement element for expansion therein of the mixture of air and atomized liquid particles resulting from the impingement of such stream on said impingement surface and the striking of such dispersed liquid by such high velocity air, said nozzle top having a plurality of discharge orifices disposed circumferentially about said impingement element through which said expanded mixture is discharged from said chamber directly to the atmosphere.
- 29. The invention as in claim 28 wherein said air supply directs air into said air guide at high velocity in a downstream direction substantially parallel to said axis.
- 30. The invention as in claim 29 wherein said air supply provides an annulus of such air flow around said supply member adjacent said liquid discharge orifice.
- 31. The invention as in claim 30 wherein said air supply comprises a plurality of air passages directed into said air guide.
- 32. An internal mix pneumatic atomizer for atomizing liquids, said atomizer including
- a supply member having a liquid flow passage which terminates in a liquid discharge orifice for high velocity discharge of a stream of liquid along a predetermined axis,
- an impingement element having an impingement surface spaced from said discharge orifice and disposed across said axis for breaking up of a stream of liquid impinging thereon into a laterally spreading dispersion of liquid which is thereby dispersed laterally of said axis from the impingement of the stream on said impingement surface,
- an air guide which defines an internal surface around said axis and which extends downstream from said supply member,
- air supply means disposed around said supply member upstream of said air guide and communicating with the upstream end of said air guide to supply air thereinto at high velocity, said air supply means defining an annulus for air flow around the supply member adjacent said liquid discharge orifice which has an annular outlet orifice for directing air into said air guide at a high velocity in a downstream direction substantially parallel to said axis, and
- said internal surface defining a flow area which decreases in cross-section from said liquid discharge orifice toward said impingement surface for enhancing the velocity of such air and discharging such air in a downstream direction substantially parallel to said axis to strike the liquid while in a laterally spreading dispersion to further atomize such liquid particles.
Parent Case Info
This is a continuation-in-part of my application Ser. No. 08/319,990 filed Oct. 7, 1994, now abandoned and which is incorporated herein by reference.
US Referenced Citations (14)
Foreign Referenced Citations (2)
Number |
Date |
Country |
62-186112 |
Aug 1987 |
JPX |
027475 |
Jul 1983 |
SUX |
Continuation in Parts (1)
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Number |
Date |
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Parent |
319990 |
Oct 1994 |
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