The present invention relates generally to the field of plastic closures for containers. The present invention relates specifically to closures having multiple internal seals configured to improve removal of the closure from an injection or compression mold.
This section is intended to provide a background or context to the invention that is recited in the claims. The description herein may include concepts that could be pursued, but are not necessarily ones that have been previously conceived or pursued. Therefore, unless otherwise indicated herein, what is described in this section is not prior art to the description and claims in this application and is not admitted to be prior art by inclusion in this section.
Closures are utilized to seal or close containers for a wide variety of items including food, drink, medicine, cleaning products, etc. For many applications, integrity of the closure and integrity of the seal between the closure and the container must be maintained from the time when the container is filled and sealed until the closure is removed from the container by the end user. A closure may be subject to a variety of impact events (e.g., dropping, impact with processing machinery, impact with adjacent containers and/or shipping materials, etc.) that may inadvertently breach the integrity of the seal between the closure and the seal which may result in contamination, spoilage or spillage of the contents of the container.
One embodiment of the invention relates to a single-piece, molded, plastic, closure. The closure includes a circular, closure panel having an internal surface; a cylindrical skirt extending from the top panel to a tamper band attached thereto, the skirt including a plurality of external raised ribs and an interior threaded portion engageable with respective threads on a container; and a seal portion. The seal portion includes an inclined seal ring extending from the internal surface and concentric with the skirt, a vertical seal ring extending from the internal surface between the inclined seal ring and the skirt and concentric with the skirt, and a top-edge seal ring extending from the internal surface between the inclined seal ring and the vertical seal ring, the inclined seal ring extending further than the vertical and top-edge seal rings, and vertical seal ring extending further than the top-edge seal ring. The inclined seal ring includes a first flat wall facing away from the skirt, and a first seal wall facing toward the skirt, the first seal wall including a first contact ring which creates a first seal with an associated container, the first seal wall including a first wall portion extending from the interior surface toward the first contact ring, the first flat wall extending from the internal surface at a first angle between 95 and 115 degrees, with a second angle between the first wall portion and the interior surface being less than the first angle. The vertical seal ring includes a second flat wall facing toward the skirt, and a second seal wall facing away from the skirt, the second seal wall including a second contact ring which creates a second seal with an associated container, the second seal wall including a second wall portion extending from the interior surface toward the second contact ring, the second flat wall extending from the internal surface at a third angle between 85 and 90 degrees, with a fourth angle between the second wall portion and the interior surface being greater than the third angle.
Another embodiment of the invention relates to a single-piece, molded, plastic closure. The closure includes a circular panel having an interior surface and a peripheral edge, a generally cylindrical skirt extending from a peripheral edge of the transition section such that the skirt is substantially perpendicular to the top wall, the skirt including a threaded portion on the interior thereof, a foldable tamper band extending from the cylindrical skirt, a plurality of raised ribs extending outwardly from an outer surface of the skirt and extending axially along at least a portion of the skirt, an inclined ring extending from the internal surface and concentric with the skirt, a vertical ring extending from the internal surface between the inclined ring and the skirt and concentric with the skirt, and a ridge extending from the internal surface between the inclined ring and the vertical ring. The inclined ring extends further than the vertical ring and the ridges, and the vertical ring extends further than the ridge. The inclined ring includes a first flat wall facing away from the skirt, and a first seal wall facing toward the skirt, the first seal wall including a first contact ring which creates a first seal with an associated container, the first seal wall including a first wall portion extending from the interior surface toward the first contact ring, the first flat wall extending from the internal surface at substantially 105 degrees, with a first angle between the first wall portion and the interior surface being less than 105 degrees. The vertical seal ring includes a second flat wall facing toward the skirt, and a second seal wall facing away from the skirt, the second seal wall including a second contact ring which creates a second seal with an associated container, the second seal wall including a second wall portion extending from the interior surface toward the second contact ring, the second flat wall extending from the internal surface at 88 degrees, with a second angle between the second wall portion and the interior surface being greater than 88 degrees.
Another embodiment of the invention relates to a sealed container. The sealed container includes a container having an opening surrounded by a hollow cylindrical neck having an interior cylindrical wall, an exterior cylindrical wall, a sealing surface extending therebetween, and a threaded portion on the exterior wall extending to an unthreaded portion of the exterior wall adjacent to the sealing surface. The container is closed with a one-piece, plastic closure. The container includes a circular, closure panel having an internal surface; a cylindrical skirt extending from the top panel to a tamper band attached thereto, the skirt including a plurality of external raised ribs and an interior threaded portion engageable with respective threads on a container; and a seal portion including an inclined seal ring extending from the internal surface and concentric with the skirt, a vertical seal ring extending from the internal surface between the inclined seal ring and the skirt and concentric with the skirt, and a top-edge seal ring extending from the internal surface between the inclined seal ring and the vertical seal ring, the inclined seal ring extending further than the vertical and top-edge seal rings, and vertical seal ring extending further than the top-edge seal ring. The inclined seal ring includes a first flat wall facing away from the skirt, and a first seal wall facing toward the skirt, the first seal wall including a first contact ring, the first seal wall including a first wall portion extending from the interior surface toward the first contact ring, the first flat wall and the internal surface extending from the internal surface at a first angle between 95 and 115 degrees, with a second angle between the first wall portion and the interior surface being less than the first angle. The vertical seal ring includes a second flat wall facing toward the skirt, and a second seal wall facing away from the skirt, the second seal wall including a second contact ring, the second seal wall including a second wall portion extending from the interior surface toward the second contact ring, the second flat wall extending from the internal surface at a third angle between 85 and 90 degrees, with a fourth angle between the second wall portion and the interior surface being greater than the third angle. When the container is fully engaged with the interior threaded portion of the closure, the first contact ring forms a seal with the interior cylindrical wall of the container, the second seal ring forms a seal with an edge at which the sealing surface meets the unthreaded portion of the container, and the top-edge seal ring forms a seal with the sealing surface of the container, wherein the angles recited above change when the closure is sealed to the container.
Alternative exemplary embodiments relate to other features and combinations of features as may be generally recited in the claims. Additionally, the dimensions used in the claims are approximate in that they are dimensions which would be expected from closures injection or compression molded from a mold designed to give a particular dimension. However, variables in processing, material quality, material consistency, etc. will cause expected variations in dimensions. Accordingly, it is the intent of the inventors that the dimensions recited in the claims cover a commensurate range beyond the particular numbers recited.
This application will become more fully understood from the following detailed description, taken in conjunction with the accompanying figures, wherein like reference numerals refer to like elements in which:
Before turning to the figures, which illustrate the exemplary embodiments in detail, it should be understood that the present application is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology is for the purpose of description only and should not be regarded as limiting.
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The skirt 14 includes an upper section or portion 26, and a lower section or portion 28. As shown in
In the embodiment shown in
The closure 10 also includes a tamper evidencing structure, shown as tamper evident band 38 in
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The seal portion 53 includes an inclined seal ring 62 extending from the internal surface 56 and concentric with the skirt 14. A vertical seal ring 64 extends from the internal surface 56 between the inclined seal ring 62 and the skirt 14 and is concentric with the skirt 14. A top-edge seal ring 66 extends from the internal surface 56 between the inclined seal ring 62 and the vertical seal ring 64. The inclined seal ring 62 extends further from the internal surface 56 than the vertical and top-edge seal rings 64, 66, and vertical seal ring extends further from the internal surface 56 than the top-edge seal ring 66.
The inclined seal ring 62 includes a flat wall 68 facing away from the skirt 14 and a seal wall 70 facing toward the skirt 14. The seal wall 70 includes a contact ring 72 which creates a seal with an associated container (see
The flat wall 68 extends from the internal surface 56 at a preferred angle θ1 of about 105 degrees. However, depending upon the particular material, mold, molding process, etc. the angle θ1 would be modified to accommodate such variables and to improve mold removal as necessary. In another embodiment angles between 95 and 115 degrees may be used. The wall portion 74 extends from the internal surface 56 at a preferred angle θ2 that is less than angle θ1.
The vertical seal ring 64 includes a flat wall 78 facing toward the skirt 14 and a seal wall 80 facing away from the skirt 14. The seal wall 80 includes a contact ring located on a rounded portion 82 that creates a second seal between the closure 10 and an associated container. The seal wall 80 includes a wall portion 84 extending from the interior surface 56 toward the rounded portion 82. The flat wall 78 extends from the internal surface 56 at a preferred angle θ3 of about 88 degrees. However, depending upon the particular material, mold, molding process, etc. the angle θ3 would be modified to accommodate such variables and to improve mold removal as necessary. In another embodiment angles between 85 and 90 degrees may be used. The wall portion 84 extends from the internal surface 56 at a preferred angle θ4 that is greater than θ3. Rounded portion 82 has a preferred radius of about 0.03 inches. However, depending upon the particular material, mold, molding process, etc. the radius would be modified to accommodate such variables. In another embodiment radii of between 0.025 and 0.035 inches may be used.
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In addition to providing a closure which can provide up to 3 seals with a container, the disclosed configuration of closure 10 permits for a reduced cross-section to provide a very lightweight design which permits faster molding cycles and reduces shrinkage. Depending upon the process, the disclosed closure 10 configuration can allow mold removal without air pressure, without additional tooling movement such as that required for other single-piece closures, and allows for simpler mold design and fewer moving components and shut-off surfaces. The present configuration also provides a simpler construction which allows quicker design changes to accommodate container modifications and dimensional changes.
In various embodiments, the closures discussed herein may be formed from a plastic or polymer material. In various embodiments, the closures may be formed by injection molding or by compression molding. For example, the closures may be injection molded from a polypropylene homopolymer resin. In specific embodiments, the closures may be made from a clear (e.g., translucent or transparent) polypropylene homopolymer resin, or they may be made from a clear random copolymer polypropylene. In various embodiments, the clear material of the closure is such that the engagement structure (e.g., threading 60) is visible from the outside of the closure 10 through skirt 14
In various embodiments, the closures discussed herein may be of various sizes intended to seal containers of various sizes and having various contents. In some exemplary embodiments, the closures are configured to seal containers such as metal, glass or plastic containers or bottles for holding liquids, granular materials, food, etc.
Further modifications and alternative embodiments of various aspects of the invention will be apparent to those skilled in the art in view of this description. Accordingly, this description is to be construed as illustrative only. The construction and arrangements of the closure, as shown in the various exemplary embodiments, are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. Some elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present invention.