1. Field of the Invention
The present invention relates to an internal sealing assembly for sealingly connecting a pair of pipes and, in one embodiment, relates to a secondary sealing assembly that can be installed within an existing pipeline about an existing pipe-to-pipe connection to seal a leak.
2. Description of the Related Art
Underground pipes which are used in municipal water and sewer systems, for example, typically include bell and spigot ends that are attached to one another in a sealed manner. Typically, either the spigot end or the bell end of such pipes includes a rubber seal which is compressed between the ends of the pipes to provide a sealed joint when the spigot end of one pipe is inserted into the bell end of another pipe. Occasionally, these primary joint seals between adjacent pipes may leak after installation in the field, requiring a secondary sealing assembly to seal the connection.
What is needed is an improved sealing assembly for sealing pipe-to-pipe joints.
The present invention provides a pipe sealing assembly for sealing a connection between a pair of pipes. The sealing assembly includes a generally cylindrical seal or gasket having a pair of axially spaced sealing portions joined by a bridge portion. Each sealing portion has a plurality of compressible sealing ridges, as well as an annular expansion band seat capable of receiving the expansion band of an expansion band assembly that is used to sealingly compress each sealing portion against a respective inner surface of a pipe. Additionally, each sealing portion may include a hollow section which houses the expansion band assembly, and may be provided with a small slit for installing the expansion band assembly and allowing access to the expansion mechanism of the expansion band assembly during installation, or a separate cover member for enclosing the expansion band assembly.
The present invention also provides a pipe sealing assembly, and a method of installing the pipe sealing assembly, for sealing a connection between a pair of underground pipes, including a generally cylindrical seal or gasket having at least three axially spaced sealing portions. Each sealing portion has a plurality of compressible sealing ridges, as well as an annular expansion band seat capable of receiving the expansion band of an expansion band assembly that is used to sealingly compress each sealing portion against a respective inner surface of a pipe. The sealing portions may include a middle sealing portion that may directly sealingly engage about, and bridge, a joint between two pipes, or may directly sealingly engage about, and bridge, a crack in a pipe. Additionally, each sealing portion may include a hollow section which houses the expansion band assembly, and may be provided with a small slit for installing the expansion band assembly. The expansion band assembly includes one or more expansion bands and one or more expansion mechanisms. The expansion bands may be initially installed as part of the pipe sealing assembly, while the expansion mechanisms may be installed after the pipe sealing assembly is brought underground through a structure, such as a manhole, and positioned at an installation site.
In one form thereof, the present invention provides a sealing assembly, including a cylindrical seal, including a pair of axially-spaced, annular sealing portions, each sealing portion including an expansion band seat and a wall section defining an annular hollow space proximate the expansion band seat; and a bridge portion joining the sealing portions; and a pair of expansion band assemblies respectively received within the hollow spaces, each expansion band assembly including an expansion band, the expansion bands respectively received within the expansion band seats; and an expansion mechanism.
In another form thereof, the present invention provides a sealing assembly, including a cylindrical seal, including a pair of axially-spaced, annular sealing portions, each sealing portion including an expansion band seat and a separate cover member attachable to the sealing portion to define an annular hollow space proximate the expansion band seat; and a bridge portion joining the sealing portions; and a pair of expansion band assemblies respectively received within the hollow spaces, each expansion band assembly including an expansion band, the expansion bands respectively received within the expansion band seats; and an expansion mechanism.
In another form thereof, the present invention provides a sealing assembly, including a cylindrical seal, including at least three axially-spaced annular sealing portions, each sealing portion including an expansion band seat; and a plurality of expansion band assemblies, each expansion band assembly including an expansion band received within a respective expansion band seat; the expansion band including a pair of end portions; and an expansion mechanism, each expansion mechanism including a drive mechanism, including a pair of block members each having a threaded bore therethrough, the block members removably engaged with respective end portions of the expansion band; and a bolt including oppositely-threaded ends respectively threaded within the bores of the block members, wherein rotation of the bolt in a first direction causes the block members to be simultaneously driven apart from one another to thereby expand the expansion band.
In another form thereof, the present invention provides a method for installing a sealing assembly, the method including the steps of: providing a sealing assembly, including a cylindrical seal having a first diameter, comprising at least one annular sealing portion, each sealing portion including an expansion band seat; and at least a pair of expansion band segments each received within the expansion band seat, the expansion band segments each having a pair of end portions that respectively define a pair of gap portions between respective end portions of the expansion band segments; folding the sealing assembly about the gap portions to a width less than the first diameter; passing the sealing assembly into an underground structure having an opening with a second diameter, the second diameter being greater than the width and less than the first diameter; and installing the sealing assembly.
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the invention, and such exemplifications are not to be construed as limiting the scope of the invention any manner.
Referring to FIGS. 1 and 2A-D, four different embodiments of sealing assembly 10 of the present invention are shown. Except as discussed below, each sealing assembly 10a-10d includes a number of identical or substantially identical components, and identical reference numerals will be used throughout
Each sealing assembly 10 includes a generally cylindrically shaped seal 12 having pair of axially spaced sealing portions 14 connected by a bridge portion 16. Bridge portion 16 may include one or more undulations as shown in order to permit movement of sealing portions 14 toward and away from one another along their common axis, i.e., a longitudinal axis passing through the center of seal 12. Seal 12 may be made of extruded rubber, for example, in a manner in which a length of rubber section is extruded, and then is cut to a predetermined length, followed by splicing the ends of the section together to form the cylindrical seal 12. Seal 12 may also be made of a resilient plastic material by an injection molding process, for example.
Each sealing portion 14 includes a plurality of sealing ridges 18 that are compressible against the internal surface of a pipe to provide a fluid tight seal. Additionally, each sealing portion 14 further includes an annular expansion band seat 20, shown herein as an annular recessed area of sealing portions 14, for receiving an expansion band of an expansion mechanism, as discussed below.
Additionally, as shown with respect to the embodiments of
Expansion band assembly 26 may be, for example, of the type disclosed in U.S. Pat. Nos. 6,805,359 and 7,146,689, each assigned to the assignee of the present invention, the disclosures of which are expressly incorporated herein by reference. Each expansion band assembly 26 generally includes an expansion mechanism 28 operable to expand the diameter of an expansion band 30 of the expansion band assembly 26 to radially outwardly to compress a sealing portion 14 against the inner surface of a pipe. In particular, as best shown in
In use, referring additionally to
Seal 12 is placed within the pipes 40 and 42 such that one sealing portion 14 is positioned adjacent spigot end 44 of pipe 40 and the other sealing portion 14 is positioned adjacent socket end 46 of pipe section 42, with bridge portion 16 of seal 12 bridging the gap between pipes 40 and 42. Thereafter, expansion mechanisms 28 of expansion band assemblies 26 are actuated in the manner described above to outwardly radially compress sealing portions 14 and their sealing ridges 18 of seal 12 into fluid tight sealing engagement with the inner surfaces 50 of pipes, respectively, thereby providing a fluid tight seal between pipes 40 and 42.
In the embodiments in which sealing portions 14 include thin wall sections 22, one or more slits 23 may be formed, or may be cut in the field, in wall sections 22 which allow for expansion bands 30 and expansion mechanisms 28 of expansion band assembly 26 to be slidably inserted within annular hollow sections 24. The slit 23 may be disposed adjacent an expansion mechanism 28 to allow access to expansion mechanism 28 during installation to effect the seal as described above. Each slit 23 may extend around only a portion of the circumference of its wall section 22, such as around as little as 5°, 10°, or 15°, or as great as 30°, 60°, 90° or more, for example, of the circumference of wall sections 22, or alternatively, may extend around the entire circumference of wall sections 22.
The adjacent portions 21a and 21b of thin wall sections 22 defined by slits 23 may be disposed in tight abutting end-to-end contact with one another, as shown in the embodiment of
Sealing assemblies 10 for small diameter pipes, such as up to 24 inches, may include one expansion mechanism 28, while sealing assemblies 10 for larger diameter pipes, such as greater than 24 inches, may include more than one expansion mechanism 28, as needed.
Referring to
Sealing assembly 10e of
Sealing assembly 10f
Sealing assembly 10g of
Cover members 56 may also include slits, such as slits 23 described above, adjacent expansion mechanisms 28 for allowing access to expansion mechanisms during installation. Alternatively, cover members 56 that lack such slits may be secured to seal 12 in the manner described above after expansion mechanisms 28 are actuated following installation to thereby seal expansion mechanisms 28 within sealing assembly 10g in a fluid tight manner.
Referring to
Referring now to
Each sealing portion 114 includes a plurality of sealing ridges 18 that are compressible against the internal surface 50 of a pipe to provide a fluid tight seal. Additionally, each sealing portion 114 further includes an annular expansion band seat 20, shown herein as an annular recessed area of sealing portions 114, for receiving an expansion band 30 of an expansion band assembly 26, as discussed below.
Additionally, as shown with respect to the embodiment of
Seal assemblies 110a and 110b of
In use, seal assembly 110 may be used to seal a defective primary seal in a pipe-to-pipe connection between pipes 40 and 42, such as the connection between spigot end 44 of pipe 40 and socket end 46 of pipe 42 in which a primary seal 48, formed in an annular groove 49 of spigot end 44 of first pipe 40, is ineffective. Alternatively, seal assembly 110 may be used as a primary seal to seal pipes 40 and 42 upon initial connection and installation of pipes 40 and 42. Seal assembly 110 may also be used as a primary or secondary seal to seal a cracked portion within one of pipes 40 and 42.
When used to seal joints and cracks in pipes that are located underground, seal assembly 110 is capable of being folded in order to easily bring seal assembly 110 through a manhole or any other type of structure to its underground installation site, as shown in
In this embodiment, a pair of expansion bands 30 having ends 30a are received within expansion band seats 20 of end sealing portions 114a. Expansion mechanisms 28 are not initially installed to the seal assembly 110, but rather are installed later in the installation process, as discussed below. The area of sealing portions 114 and expansion band seats 20 that is disposed between expansion band ends 30a forms a gap portion G1 oriented along an axis A2, which is parallel to the central longitudinal axis of seal 112. Although not visible in
To begin the positioning and installation process, as shown in
Referring now to
Once seal assembly 110 is brought to its underground installation site, seal 112 is placed within the pipes 40 and 42 such that one end sealing portion 114a is positioned adjacent spigot end 44 of pipe 40 and the other end sealing portion 114a is positioned adjacent socket end 46 of pipe section 42. The third, middle sealing portion 114b is positioned with sealing ridges 18 substantially centered about and bridging joint line 47 formed by and between pipes 40 and 42. Alternatively, seal assembly 10 may be positioned such that the third, middle sealing portion 14b is positioned with sealing ridges 18 substantially centered about and bridging a crack formed in a single pipe.
Once seal assembly 110 is positioned at its underground installation site, the three expansion mechanisms 28 are positioned in expansion band seats 20 and connected to expansion band ends 30a, thus completing assembly of the expansion band assemblies 26. Expansion band assemblies 26 may be, for example, of the type disclosed in U.S. Pat. Nos. 6,805,359 and 7,146,689, each assigned to the assignee of the present invention, the disclosures of which are expressly incorporated herein by reference. Each expansion band assembly 26 generally includes an expansion mechanism 28 operable to expand the diameter of expansion band 30 of the expansion band assembly 26 radially outwardly to compress a sealing portion 114 against the inner surface 50 of pipes 40 and 42. In particular, as best shown in
Each expansion band assembly 26 includes at least two semi-circular expansion bands 30, each having end portions 30a and at least two expansion mechanisms 28, while sealing assemblies 110 for larger diameter pipes may include three or more expansion bands 30 and three or more expansion mechanisms 28, as needed.
Referring to
The adjacent portions 21a and 21b of thin wall sections 22 defined by slits 23 may be disposed in tight abutting end-to-end contact with one another, similar to the embodiment shown in
When sealing assembly 110 is positioned across joint line 47 between pipes 40 and 42, middle sealing portion 114b of seal 112 may directly sealingly engage about and bridge joint line 47. Middle sealing portion 114b may also directly sealingly engage about and bridge a crack in pipes 40 and 42. Due to this positioning, middle sealing portion 114b applies pressure directly to, and about, the joint line 47. This is advantageous in that middle sealing portion 114b will therefore prevent water, or any other liquid, from leaking into and/or building up and forming a pressurized space between the outer surface of sealing assembly 110 and the inner surfaces 50 of pipes 40 and 42, thus preventing any potential for the shifting of end sealing portions 114a of sealing assembly 110 along the inner surfaces of pipes 40 and/or 42, or other movement or distortion of end sealing portions 114a of sealing assembly 110.
Referring now to
Although sealing assembly 10f, 110a, 110b are shown and described above, any other of the aforementioned sealing assemblies may be installed in manhole riser 49 to seal a connection across joint lines 83, 84 formed between grade rings 80 and manhole chimney 43. In an alternative embodiment, in cases where many grade rings 80 are utilized, sealing assembly 10c, 110a, 110b may be installed to seal a connection across joint lines 83 formed between each grade ring 80.
While this invention has been described as having a preferred design, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
This application is a continuation-in-part of U.S. Utility patent application Ser. No. 12/187,473, entitled INTERNAL PIPE SEAL, filed on Aug. 7, 2008, which claims the benefit under Title 35, U.S.C. § 119(e) of U.S. Provisional Patent Application Ser. No. 60/955,517, entitled INTERNAL PIPE SEAL, filed on Aug. 13, 2007, each of the disclosures of which are expressly incorporated by reference herein in their entirety.
Number | Date | Country | |
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60955517 | Aug 2007 | US |
Number | Date | Country | |
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Parent | 12187473 | Aug 2008 | US |
Child | 12409656 | US |