This invention relates to a system for use with a subsea well. More particularly, the invention relates to a system for use with a subsea well which includes a dynamic seal used in a compliant guide or other riser system.
The retrieval of desired fluids, such as hydrocarbon based fluids, is pursued in subsea environments. Production and transfer of fluids from subsea wells relies on subsea installations, subsea flow lines and other equipment. Additionally, preparation and servicing of the subsea well relies on the ability to conduct subsea intervention work. A big challenge in subsea intervention work is controlling pressure so that pressurized borehole fluids in the subsea well are contained within the borehole during intervention operations.
Subsea intervention work involves numerous challenges not normally faced when working on land wells or offshore platforms. In most cases, intervention in subsea wells is performed from a floating platform or ship by extending the borehole to a surface location by a tensioned riser. This approach allows pressurized borehole fluids to move upwardly to the surface through the riser which can span hundreds or thousands of feet of sea water. The cost of such platforms is high, however, and the availability of vessels capable of adequately performing this type of intervention work is limited.
In shallow waters, subsea intervention work can be performed with a specially equipped vessel having subsea lubricators, subsea pressure control equipment, and wave motion compensating systems. In most cases, guide wires extending from a wellhead all the way to the vessel combined with the aid of professional divers is required. Additionally, this approach requires that equipment is conveyed and guided from the vessel to the subsea installation through open waters. Once the subsea lubricator is connected to the subsea installation and the tools are inside, the conveyance cable remains exposed to open waters. Additionally, pressure control must be exercised at the seabed. Because existing non-rig intervention capability is limited to shallow water wireline and slickline operations, most intervention on subsea wells is currently performed with expensive and scarce heavy drilling units.
When performing intervention operations in subsea wells or other installations borehole fluids are maintained in the well by different types of pressure tight seals. It is convenient in many cases to be able to provide a pressure tight, dynamic seal in the vicinity of the seabed, such that a conveyance member, for example, wireline, slickline, coiled tubing or other applicable conveyance, can be moved up and down inside the well or flowline to perform intervention operations. The subsea installation contains pressurized fluids within and must prevent them from moving either into the environment (in the case of riserless operations) or into a tubular conveyance member connected to the subsea installation, such as a rigid riser, a flexible riser, or a spoolable compliant guide.
In U.S. Pat. No. 4,905,763, for example, separation of borehole fluids is maintained during logging operations by a sealing nipple and a stuffing box assembly. The assembly is lowered down through a riser extending between a platform and a blowout preventer stack. In another application described in U.S. Pat. No. 4,951,745, a hydraulically actuated stuffing box is mounted on top of an underwater lubricator assembly to seal against a line during well service operations.
It is also convenient to deploy the dynamic seal from a surface vessel to a seabed installation together with the intervention toolstring and conveyance member, as well as being able to retrieve the dynamic seal back to the surface again with the intervention tools and conveyance member. Having a retrievable dynamic seal enables easy and frequent maintenance of the seal itself, while still allowing efficient operations.
Advantages of the current invention are that it describes a retrievable dynamic seal which locks itself to the intervention toolstring or conveyance, then lands into its seat near the bottom of the compliant guide or riser, and locks itself in place, releases the conveyance member and toolstring, and then enables the activation of a dynamic seal, in order to provide a valid pressure barrier able to withstand differential pressure either from above or below. Once the intervention operation is concluded, the device is able to again capture the intervention toolstring, and then release itself to be retrieved to the surface together with the toolstring.
According to one aspect of the present invention there is provided a system for use with a subsea installation, comprising:
The locking mechanism may form part of the dynamic seal, alternatively the locking mechanism may be an external system which when activated locks the seal at the desired location. Preferably the tubular member is a compliant guide or riser although the use of other tubular members connecting the subsea installation to the surface is also contemplated. The system may further comprise a conveyance on which the dynamic seal is transported through the tubular member. The dynamic seal may comprise an attachment mechanism for attaching the dynamic seal to the conveyance. Also, the dynamic seal may seal against the conveyance during movement of the conveyance through the dynamic seal.
In one form of the invention the dynamic seal may seal against the conveyance by means of at least one dynamic seal member, the dynamic seal member being hydraulically operable. The dynamic seal member is operable through a hydraulic activation system. The hydraulic activation system may be used in combination with a hydraulic ram system.
The dynamic seal may include two dynamic seal members. In one form of the invention the two dynamic seal members each have their own hydraulic activation systems and in another form of the invention the two dynamic seal members use the same hydraulic activation systems.
The desired location of the dynamic seal may vary but preferably is poistionable within the lower part of the compliant guide or riser system, and is designed to be positioned in such a manner as to form a sealing contact with the compliant guide or riser system when positioned at the desired location or the dynamic seal may be positionable proximate the lower end of the compliant guide. It should be understood that the tubular member may vary depending on the particular needs of the application but for instance the compliant guide may be a spoolable compliant guide.
According to a second aspect of the invention there is provided a method for intervening in a subsea installation, comprising:
The method may further comprise releasing the dynamic seal and then retrieving it through the tubular member following an intervention operation. Moving of the dynamic seal down through the tubular member to a desired subsea location may be accomplished by various means such as for example moving the dynamic seal through the tubular member on a conveyance. Preferably, the conveyance is moved through the dynamic seal in sealing engagement with the dynamic seal. The sealing engagement may be provided by at least one dynamic seal member in the dynamic seal. The locking may be obtained in various ways as well such as by locking the dynamic seal within a lower end of the tubular member. The method may further comprise activating the dynamic seal to seal against the conveyance, opening the subsea well, and delivering an intervention tool into the subsea well via the conveyance. The seal may be adjusted between the conveyance and the dynamic seal by adjusting the differential pressure above and below the dynamic seal, or by adjusting the hydraulic pressure that controls the activation of the dynamic seal.
According to a third aspect of the invention there is provided a method is for intervening in a subsea well comprising deploying a dynamic seal through a tubular member with a conveyance, positioning the dynamic seal at a desired subsea location and releasing the conveyance to enable movement of the conveyance through the dynamic seal while retaining a seal between the conveyance and the dynamic seal.
The deployment step may be done by using a cable-type conveyance. Also positioning may include positioning the dynamic seal above a subsea installation or preferably in a lower portion of the compliant guide or riser, or in proximity of the lower portion. The method may further comprise sealing the dynamic seal to the compliant guide, and/or adjusting a differential pressure acting on the dynamic seal. The method also may be practiced under many different possible variations such as including opening the subsea well, delivering an intervention tool into the subsea well, conducting an intervention operation and retrieving the intervention tool to a surface location.
According to a fourth aspect of the invention there is provided a method for intervening in a subsea well is provided the method comprising:
The method may comprise changing the pressure acting on the dynamic seal for adjusting the seal formed between the conveyance and the dynamic seal. The pressure changing may be accomplished in a couple different ways preferably remotely from a surface location. The coupling step may include coupling the spoolable compliant guide between a surface vessel and the subsea installation. Delivering the dynamic seal through the spoolable guide via the conveyance may include the use of a cable-type conveyance that delivers the dynamic seal through the spoolable compliant guide.
Certain embodiments of the invention will hereafter be described with reference to the accompanying drawings, wherein like reference numerals denote like elements, and:
A first embodiment of the invention for a subsea intervention system is illustrated in
Referring generally to
Compliant guide 22 is flexible, and dynamic seal 24 is sized for deployment and retrieval along the interior of compliant guide 22. Depending on the specific intervention application, compliant guide 22 may be arranged in a variety of curvilinear shapes extending between a surface location, e.g. intervention vessel 28, and subsea installation 26. Compliant guide 22 also may be constructed as a tubular member formed from a variety of materials that are sufficiently flexible, including metal materials of appropriate cross-section and composite materials. While the system is described with reference to the tubular member being a compliant guide, the system of the invention can encompass any type of riser or guide which can be deployed to connect a surface vessel to a subsea installation. Such tubular guides can include tensioned risers, flexible riser, jointed drillpipe, flowline, and coiled tubing for example.
To control the pressure differential acting on dynamic seal 24, compliant guide 22 may be filled with a buffer fluid 34, such as seawater, introduced into the interior of compliant guide 22. In some applications, other buffer fluids 34 can be used, e.g. environmentally friendly greases for friction reduction or for pressure sealing; fluids designed for hydrate prevention; weighted mud; and other appropriate buffer fluids. The level and pressure of buffer fluid 34 can be controlled from the surface by, for example, standard pressure control equipment 36 that may be mounted on intervention vessel 28.
Once compliant guide 22 is coupled between subsea installation 26 and intervention vessel 28, the dynamic seal assembly 24 may be run down through compliant guide 22 with an intervention tool string 38. The intervention tool string 38 is deployed by a conveyance 40, and dynamic seal 24 is coupled to conveyance 40 for movement to a desired subsea location 42. The dynamic seal 24 is coupled to conveyance 40 until locked into position at the desired subsea location 42. Subsequently, the dynamic seal 24 is released from conveyance 40 but remains sealed against conveyance 40 as the conveyance is moved to deploy and/or retrieve intervention tool string 38. In some applications, the conveyance of dynamic seal 24 down through compliant guide 22 can be assisted by pumping a fluid into the compliant guide so the pumped fluid pushes the dynamic seal down through the compliant guide. A port can be provided at the bottom of the compliant guide for expulsion of displaced fluid. The retrieval of dynamic seal 24 also can be assisted by pumping fluid out of the compliant guide from the surface. In this latter case, fluid can enter through the port and apply hydrostatic pressure against the bottom of the dynamic seal 24. The maximum force applied against the dynamic seal can be controlled by setting a limit on the pressure of the fluid pumped at the surface with hydraulic pressure control equipment 36, for example.
The dynamic seal 24 and compliant guide 22 can accommodate many different types of conveyances 40. For example, conveyance 40 may be a flexible, cable-type conveyance, such as a wireline or slickline. However conveyance 40 also may comprise stiffer mechanisms including coiled tubing and coiled rod. When a cable-type conveyance 40 is used to convey intervention tool string 38, compliant guide 22 can be arranged to facilitate passage of the intervention tool string 38, in some applications, without requiring a pushing force. In other words, the curvilinear configuration of compliant guide 22 is readily adjustable via, for example, locating intervention vessel 28 so as to avoid bends or deviated sections that could interfere with the passage of intervention tool string 38. Thus, in addition to enabling pressure control within the compliant guide 22, the flexibility of compliant guide 22 enables its configuration to be adjusted as necessary by simply moving intervention vessel 28. Dynamic changes can temporarily be made to compliant guide 22 to change the shape of the compliant guide for facilitating the passage of a tool string. By way of further example, the intervention vessel can be turned to orient itself with its bow against the wind, waves, and currents. Furthermore, the desired orientation of the compliant guide may change from one intervention operation to another or during a given intervention operation depending on parameters, such as current, subsea obstacles, surface obstacles and other environmental factors.
Although a variety of subsea installations 26 can be utilized depending on the particular environment and type of intervention operation, one example is illustrated in
In the embodiment illustrated, dynamic seal 24 is generally positioned above a subsea lubricator 50 of subsea installation 26. As illustrated, subsea installation 26 also may comprise a variety of other components. For example, subsea installation 26 comprises a lubricating valve 52 that may be deployed directly above subsea wellhead 44. Lubricating valve 52 can be used to close the borehole of subsea well 46 during certain intervention operations, such as tool change outs. A blowout preventer 54 may be positioned above lubricating valve 52 and may comprise one or more cut-and-seal rams 56 able to cut through the interior of the subsea installation and seal off the subsea installation during an emergency disconnect. The subsea installation 26 also may comprise a second blowout preventer 58 positioned above blowout preventer 54 and comprising one or more sealing rams 60 able to seal against the conveyance 40. Many other components, e.g. an emergency disconnect device 62, also can be incorporated into intervention system 20 depending on the specific intervention application.
In operation, the subsea dynamic seal 24 is designed to prevent the escape of borehole fluids from subsea well 46. This prevents the mixing of the borehole fluids with buffer fluid 34 within compliant guide 22. The dynamic seal 24 seals against conveyance 40, and may be designed to seal against a variety of conveyances, such as those listed above. The dynamic seal 24 can also be designed with an active system that can be controlled to selectively open and close its sealing element to accommodate the passage of larger tools through the dynamic seal.
Referring generally to
Dynamic seal 24 also may comprise a variety of other components, such as an external sealing device 76 that enables formation of a seal between dynamic seal 24 and compliant guide 22, or other surrounding structure, once the dynamic seal 24 reaches its desired subsea location 42. The combination of sealing against the conveyance and sealing against the internal surface of the compliant guide helps prevents well fluids from escaping the well during an intervention operation. External sealing device 76 may comprise a variety of seal technologies, including those used in swab cups, traveling pigs, and other seal technologies able to form a sufficient seal. The dynamic sealing assembly 24 and external sealing device 76 also can be designed to seal against specifically designed surfaces separate from the internal surfaces of the compliant guide 22.
A locking mechanism 78 is designed to lock dynamic seal 24 in position once it reaches desired subsea location 42. A variety of locking mechanisms can be utilized. However, one embodiment of locking mechanism 78 comprises one or more locking dogs or pins 80 that are spring biased via one or more springs 82 for engagement with corresponding receptacles 84 once dynamic seal 24 reaches desired subsea location 42. The dynamic seal 24 also may be designed with a weak point for releasing the dynamic seal when a predefined differential pressure or pulling force is applied. Additionally, a central sealing device 86 may be provided to automatically seal off the opening through which conveyance 40 normally extends in the event conveyance 40 is removed. By way of example, sealing device 76, locking mechanism 78 and central sealing device 86 may be generally positioned in central region 66.
Other dynamic seal features may comprise an appropriate attachment mechanism 88 by which dynamic seal 24 is selectively attached to conveyance 40 during deployment and the retrieval of the dynamic seal. Attachment mechanism 88 may be a clamping member designed to clamp onto conveyance 40 with sufficient force to secure dynamic seal 24 to the conveyance during transfer. The engagement of attachment mechanism 88 as well as the disengagement of locking mechanism 78 may be initiated mechanically by, for example, movement of intervention tool string 38 into engagement with a tool catcher 90 of dynamic seal 24, as illustrated in
The dynamic seal may also comprise a check valve system. The check valve system is designed to seal the cavity through which the conveyance passes in the event of the conveyance breaking and being forced out of the dynamic seal, such that the conveyance is no longer presence the cavity. The check valve system seals the passage when the conveyance is not presence and against differential pressure in both directions.
In
In some applications of the present invention the retrievable dynamic seal does not present a seal between it's body and the internal surfaces of the compliant guide, and it moves attached to the conveyance without the need to apply pressure and to have a way of escape for the fluid in the compliant guide below the retrievable dynamic seal.
Regardless of whether pressure is applied via fluid above dynamic seal 24, the dynamic seal 24 is ultimately moved to desired subsea location 42 where it is landed on a landing mechanism 96 and locked into position by locking mechanism 78, is best illustrated in
Once dynamic seal 24 is landed, conveyance 40 is released by releasing attachment mechanism 88. This allows conveyance 40 to move down and/or up with respect to dynamic seal 24. In some embodiments, control over the differential pressure above and below dynamic seal 24 can be used to apply a greater or lesser squeezing force against conveyance 40 via sealing element 70. For example, the pressure of buffer fluid 34 in compliant guide 22 can be increased to activate sealing element 70 via squeezing element 72. When sealing element 70 of dynamic seal 24 is appropriately activated to form a sufficient seal against conveyance 40, the pressure of the buffer fluid 34 can be substantially equalized with the pressure of borehole fluid 98 and the well can be opened.
When the well is opened, tool string 38 can be deployed into the subsea well 46 for performance of the desired intervention work, as illustrated in
Upon completion of the intervention operation, the intervention tool string 38 is pulled back to a position above wellbore seal 100, as illustrated in
The use of compliant guide 22 and retrievable dynamic seal assembly 24 facilitates deployment and retrieval of intervention tool string 38. This system and methodology simplifies and increases the efficiency with which intervention tool strings can be interchanged. Additionally, the ability to quickly and efficiently retrieve dynamic seal enables its easy maintenance and replacement of the dynamic sealing elements, which are subject to wear when the conveyance moves up and down in the well.
Intervention system 20 also may include or be combined with other components and features. For example, the dynamic seal 24 may comprise an automatic sealing release that can be actuated by, for example, a pre-defined differential pressure to enable fluid to be pumped through the dynamic seal. The system 20 also can be designed to provide a grease injection sealing system having a grease reservoir to enable grease injection under a specified differential pressure. The grease injection system can be designed for use when pressure control is lost at the surface. For example, if pressure in the compliant guide drops and the differential pressure across dynamic seal 24 become too great, it may become desirable or necessary to inject grease to maintain the seal. The (automatic) grease injection can be triggered by, for example, relatively higher pressure above dynamic seal 24, relatively higher pressure below dynamic seal 24, or a specific differential pressure in either direction.
Intervention system 20 facilitates deployment of many types of tool strings in a dependable and efficient manner. The compliant guide 22 provides a protected environment through which dynamic seal 24 is readily transported to an operative position. The overall design enables use of a relatively simple dynamic seal while maintaining great system adaptability and providing an efficient way of deploying and retrieving intervention tool strings, while minimizing the size and weight of the sealing equipment to be deployed.
A second embodiment of the invention for a subsea intervention system is illustrated in
In
The retrievable dynamic seal 24 can be temporarily locked to the top of the intervention toolstring 38 by means of a mechanical locking system 106 in the form of tool catching fingers, which prevents the body of the retrievable dynamic seal 24 from sliding up on the conveyance 40 during the descent towards the subsea installation.
The retrievable dynamic seal 24 can land into a dedicated sealing surface and lock itself in place by means of a mechanical locking system 108, or it can be locked in place by activating an external system, like for example the rams 110 shown in
Once the retrievable dynamic seal 24 is locked in place, an automatic system well known to the person skilled in the art will release the locking system 106 holding the toolstring 38, and the toolstring 38 attached to the conveyance 40 will be able to move up and down through the retrievable dynamic seal 24 to perform the required intervention operations.
When the retrievable dynamic seal 24 lands in its seat, communication is established between a hydraulic activation circuit 112 and the chamber 114 below an activation piston 116 of the dynamic seal member 102. The hydraulic pressure is contained also by the elastomeric seals 118 or by the sealing/locking rams 110. Applying hydraulic pressure to the fluid contained in the activation circuit 112 through the conduit 119 in the rams 110 will push the dynamic seal activation piston 116 in the direction of compressing the dynamic seal element 102, activating in this way the dynamic seal 24 against the conveyance 40, and creating a valid pressure barrier which can hold differential pressure between the upper and lower sides of the dynamic seal element 102.
Once the intervention operation is completed and the toolstring 38 is ready to be retrieved to surface, the intervention toolstring 38 is pushed up against the body of the retrievable dynamic seal 24. This action activates the mechanism 106 that locks the head of the intervention toolstring 38 in the retrievable dynamic seal body, activates an equalization system that equalizes the pressure above and below the retrievable dynamic seal 24, unlocks the locking system 108 and allows the retrievable dynamic seal 24 to be retrieved towards the surface together with the intervention toolstring 38.
In an even further configuration of the invention it is conceivable to use viscous grease in the hydraulic activation circuit, in order to improve the sealing performance of the dynamic seal sealing element 102 and extend its operating range even to the highest differential pressures and in presence of gas.
Other changes can be made while staying within the scope of the invention. Although only a few embodiments of the present invention have been described in detail above, those of ordinary skill in the art will readily appreciate that many modifications are possible without materially departing from the teachings of this invention. Accordingly, such modifications are intended to be included within the scope of this invention as defined in the claims.
Number | Date | Country | Kind |
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0801124.9 | Jan 2008 | GB | national |