The present invention relates generally to spinal implants and methods, and more particularly, to intervertebral prosthetic joint devices and methods for use in total or partial replacement of a natural intervertebral disc.
In the treatment of disease, injuries and malformations affecting spinal motion segments, and especially those affecting disc tissue, it has been known to remove some or all of a degenerated, ruptured or otherwise failing disc. In cases involving intervertebral disc tissue that has been removed, or is otherwise absent from a spinal motion segment, corrective measures are typically desirable.
In one approach, adjacent vertebrae are fused together using transplanted bone tissue, an artificial fusion component, or other compositions or devices. Spinal fusion procedures, however, have raised concerns in the medical community that the biomechanical rigidity of the intervertebral fusion may predispose neighboring spinal motion segments to rapid deterioration. Unlike a natural intervertebral disc, spinal fusion prevents the fused vertebrae from pivoting and rotating with respect to one another. Such lack of mobility tends to increase stress on adjacent spinal motion segments. Additionally, conditions may develop within adjacent spinal motion segments, including disc degeneration, disc herniation, instability, spinal stenosis, spondylosis and facet joint arthritis as a result of the spinal fusion. Consequently, many patients may require additional disc removal and/or another type of surgical procedure as a result of the spinal fusion. Alternatives to spinal fusion are therefore desirable.
Alternative approaches to bone grafting employ a manufactured implant made of a synthetic material that is biologically compatible with a body in the vertebrae. There have been extensive attempts at developing acceptable prosthetic implants that can be used to replace an intervertebral disc and yet maintain the stability and range of motion of the intervertebral disc space between adjacent vertebrae. While many types of prosthetic devices have been proposed, there remains a need in the art for further enhanced intervertebral prosthetic disc devices and methods of implanting thereof.
The shortcomings of the prior art are overcome and additional advantages are provided, in one aspect, through provision of an intervertebral prosthetic device which includes a first component and a second component. The first component is configured to engage a first vertebral body, and includes a first vertebral support plate having a first spherical segment protruding from a first surface thereof. The first spherical segment is disposed to reside within a nuclear recess in the first vertebral body when the intervertebral prosthetic device is implanted between the first vertebral body and a second vertebral body. The second component is configured to engage the second vertebral body, and includes a second vertebral support plate having a second spherical segment protruding from a first surface thereof disposed to reside within a nuclear recess in the second vertebral body when the intervertebral prosthetic device is implanted between the first and second vertebral bodies. An articulation member interfaces the first vertebral support plate and the second vertebral support plate, and the first spherical segment protruding from the first vertebral support plate and the second spherical segment protruding from the second vertebral support plate have a common center of rotation when the intervertebral prosthetic device is implanted between the adjacent vertebral bodies.
In another aspect, an intervertebral prosthetic device is provided which includes a first component and a second component. The first component is configured to engage a first vertebral body, and includes a first vertebral support plate having a first convex protrusion extending from a first surface and a convex articular protrusion extending form a second surface thereof. The first convex protrusion is disposed to reside within a nuclear recess in the first vertebral body when the intervertebral prosthetic device is implanted between the first vertebral body and a second vertebral body. The second component is configured to engage the second vertebral body, and includes a second vertebral support plate having a second convex protrusion extending from a first surface thereof disposed to reside within a nuclear recess in the second vertebral body when the intervertebral prosthetic device is implanted between the first and second vertebral bodies, and a concave articular recess in a second surface thereof configured and disposed to at least partially receive the convex articular protrusion extending from the second surface of the first vertebral support plate when the intervertebral prosthetic device is implanted between the first and second vertebral bodies. The convex articular protrusion and the concave articular recess function as an articulation member providing articulating motion for the intervertebral prosthetic device.
In a further aspect, a surgical method is provided which includes: creating a window in one of an anterior, lateral or posterior approach to an intervertebral disc space between adjacent first and second vertebral bodies; obtaining a motion-preserving prosthetic device comprising first and second components for implant, the first component being configured to engage the first vertebral body, and comprising a first vertebral support plate having a first spherical segment protruding from a first surface thereof, the first spherical segment being disposed to reside within a nuclear recess in the first vertebral body when the prosthetic device is implanted between the first and second vertebral bodies, and the second component being configured to engage the second vertebral body, the second component including a second vertebral support plate having a second spherical segment protruding from a surface thereof disposed to reside within a nuclear recess in the second vertebral body when the prosthetic device is implanted between the adjacent first and second vertebral bodies, and an articulation member interfacing the first vertebral support plate and the second vertebral support plate, wherein the first spherical segment protruding from the first vertebral support plate and the second spherical segment protruding from the second vertebral support plate share a common center of rotation; and inserting the motion-preserving prosthetic device through the window and into the intervertebral space with the first spherical segment protruding from the first vertebral support plate residing within the nuclear recess in the first vertebral body and the second spherical segment protruding from the second vertebral support plate residing within the nuclear recess in the second vertebral body.
In a yet further aspect, a surgical method is provided which includes: creating a window in one of an anterior, lateral or posterior approach to an intervertebral disc space between adjacent first and second vertebral bodies; obtaining a motion-preserving prosthetic device including first and second components, the first component being configured to engage the first vertebral body, and including a first vertebral support plate having a first convex protrusion extending from a first surface, and a convex articular protrusion extending from a second surface thereof, the first convex protrusion being disposed to reside within a nuclear recess in the first vertebral body when the intervertebral prosthetic device is implanted between the first and second vertebral bodies, and the second component being configured to engage the second vertebral body, the second component including a second vertebral support plate having a second convex protrusion extending from a first surface thereof disposed to reside within a nuclear recess in the second vertebral body when the prosthetic device is implanted between the first and second vertebral bodies, and having a concave articular recess in a second surface thereof configured and disposed to at least partially receive the convex articular protrusion extending from the second surface of the first support plate when the prosthetic device is implanted between the first and second vertebral bodies, wherein the convex articular protrusion and the concave articular recess function as an articulation member providing articulating motion for the prosthetic device; and inserting the motion-preserving prosthetic device through the window and into the intervertebral disc space with the first convex protrusion extending from the first vertebral support plate residing within the nuclear recess in the first vertebral body, and the second convex protrusion extending from the second vertebral support plate residing within the nuclear recess in the second vertebral body.
Further, additional features and advantages are realized through the techniques of the present invention. Other embodiments and aspects of the invention are described in detail herein and are considered a part of the claimed invention.
The subject matter which is regarded as the invention is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other objects, features and advantages of the invention are apparent from the following detailed description taken in conjunction with the accompanying drawings in which:
This disclosure relates to intervertebral disc prostheses for anterior, lateral or posterior insertion, either direct or indirect. For purposes of promoting and understanding the principles of this disclosure, reference is made hereinbelow to the anterior insertion embodiments, or examples, illustrated in the drawings and specific language is used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended. Any alterations and further modifications to the described embodiments, and any further applications of the principles of disclosure as described herein are contemplated as would normally occur to one skilled in the art to which this disclosure relates. As such, individual features of separately described embodiments can be combined to form additional embodiments.
Provided herein are various intervertebral prosthetic devices (i.e., articular disc prostheses) and methods of implanting the same. In the various embodiments presented, the intervertebral prosthetic device is a multi-component device, which includes first and second vertebral support plates having first and second convex protrusions, respectively, extending from vertebral bearing surfaces thereof. The first and second convex protrusions are configured and disposed to reside within respective nuclear recesses in the adjacent superior and inferior vertebral bodies when the device is inserted within an intervertebral disc space. As used herein, the phrase “nuclear recess” refers to a roughly spherical-shaped recess segment in the respective endplates of the adjacent vertebral bodies. These nuclear recesses (i.e., indents, divots, depressions, etc.) are often naturally occurring and are disposed somewhat posterior the vertebral body where the natural axis of rotation exists. More particularly, nuclear recesses typically form in the vertebral body endplates around the disc nucleus in patients with disc degeneration. With disc degeneration, the nucleus often becomes hardened due to dehydration, and the resultant loading on the disc causes nuclear recesses to be formed in the adjacent vertebral bodies along the natural axis of rotation. The shape of the nuclear recesses can vary as the degenerated nucleus is pushed into the endplates.
As an enhancement, nuclear recesses may be artificially formed via an appropriate surgical procedure. More particularly, the intervertebral space may be enlarged by forming or enhancing spherical recesses (i.e., nuclear recesses) along the superior and inferior portions of the upper and lower vertebral bodies. These spherical recess portions have a shape and configuration that substantially corresponds to the outer profile of the first and second convex protrusions extending from the vertebral bearing surfaces of the first and second vertebral support plates. In one embodiment, the nuclear recesses have an approximately hemi-spherical shape; however, other shapes and configurations of nuclear recesses are also contemplated, as would occur to one of skill in the art, including, for example hemi-cylindrical shapes.
An articulation member interfaces the first vertebral support plate and the second vertebral support plate. In certain implementations, the first and second convex protrusions are first and second spherical segments sized and disposed with a common center of rotation when the intervertebral prosthetic device is inserted within an intervertebral space between adjacent superior and inferior vertebral bodies. By disposing these spherical segments (protruding from the vertebral bearing surfaces of the first and second vertebral support plates) within the nuclear recesses of the adjacent vertebral bodies, the common center of rotation of the spherical segments aligns with the natural axis of rotation of the adjacent vertebrae.
In further implementations, the articulation member includes an articular ball, and first and second concave articular surface regions in opposing surfaces of the first and second vertebral support plates. In certain implementations, the first and second spherical segments (protruding from the vertebral bearing surfaces of the first and second vertebral support plates) and the articular ball are all sized and aligned to share a common center of rotation, which as in the initial embodiment, is aligned with the natural axis of rotation of the adjacent vertebrae through placement of the first and second spherical segments within the nuclear recesses of the adjacent vertebral bodies. In certain other implementations, the articulation member is a convex articular protrusion and a concave articular recess, formed in respective opposing surfaces of the first and second vertebral support plates, which together provide articulating motion for the intervertebral prosthetic device.
In additional embodiments, the first and second convex protrusions respectively comprise first and second spherical segments of common radius R, and the convex articular protrusion is an articular spherical segment and the concave articular recess is an articular spherical recess segment in the respective opposing surfaces of the first and second vertebral support plates. Within this configuration, the first and second spherical segments protruding from the vertebral bearing surfaces of the first and second vertebral support plates, as well as the articulating spherical segment and spherical recess segment are aligned along a central axis, and the central axis coincides with the natural axis of rotation between the adjacent vertebrae when the first and second spherical segments are disposed with the nuclear recesses thereof. With this configuration, the first and second spherical segments protruding from the first and second vertebral support plates, as well as the articulating spherical segment have a common center of rotation along the natural axis of rotation of the adjacent vertebrae.
The above-outlined aspects of the present invention, as well as further aspects thereof, are described in greater detail below with reference to the embodiments illustrated in
Each vertebral body 102, 104 comprises an outer cortical rim composed of cortical bone, with an inner cancellous bone disposed within the cortical rim. The cortical rim is often referred to as the apophyseal rim or apophyseal ring. Further, the cancellous bone is softer than the cortical bone of the cortical rim. Each vertebral body 102, 104 further comprises an endplate (not shown) composed of an outer layer of cartilage and an inner layer of bone that is strongly attached to the cortical rim of the vertebral body. A nuclear recess 103, 105 is naturally occurring within respective opposing endplates of the adjacent vertebral bodies along the natural axis of rotation 101 of spine 100 (e.g., due to disc degeneration). Size of the nuclear recesses can vary from patient to patient, as well as from vertebrae to vertebrae within a given patient. Thus, artificial enhancement via an appropriate surgical procedure of the nuclear recess may be desirable. Note that the nuclear recess employed herein is in addition to the general concavity of the opposing endplates and is in one example an approximately spherical-shaped recess segment naturally occurring along the axis of rotation of the adjacent vertebrae.
It is well known in the art that the vertebrae that make up the vertebral column have slightly different appearances as they range from the cervical region to the lumbar region of the vertebral column. However, all of the vertebrae, except the first and second cervical vertebrae, have the same basic structures, e.g., the structures described above in conjunction with
If intervertebral disc 116 is diseased, degenerated, damaged, or otherwise in need of replacement, the disc can be at least partially removed and replaced with an intervertebral prosthetic disc, such as illustrated in
As noted, the first surfaces 213, 223 of vertebral support plates 212, 222 are configured as vertebral bearing surfaces and are sized to engage the apophyseal ring of the adjacent vertebral bodies when inserted within an intervertebral disc space. In the implementation illustrated, the vertebral support surfaces (i.e., first surfaces 213, 223) are shown free of any keel, anchor, spike, etc., designed to affix the implant relative to the adjacent vertebrae. This facilitates positioning of the device within the intervertebral space of a patient and then the ready adjusting of the device within the space as desired. In addition to a placement advantage, keel-less or anchor-less vertebral support surfaces may be beneficial with surgical techniques requiring an inter-operative flexion/extension radiograph, or other simulation of the implant's range of motion in situ. The device position could be adjusted until the prosthetic device is located within the anatomical center of rotation for the surrounding anatomy.
The vertebral support surfaces (i.e., first surfaces 213, 223) of vertebral support plates 212, 222 are designed to be in direct physical contact with the respective vertebral bodies and may be coated or textured to promote osteointegration. For example, a bone-growth promoting substance such as, for example, hydroxyapatite coating formed of calcium phosphate may be employed. Additionally, the first surfaces 213, 223, may be roughened prior to being coated with the bone-growth promoting substance to further enhance bone on-growth. Such surface roughening may be accomplished by way of, for example, acid etching, knurling, application of a bead coating (e.g., cobalt chrome beads), application of a roughening spray (e.g., titanium plasma spray (TPS)), laser blasting, or other methods of roughening that are known to one skilled in the art.
The articulating joint of intervertebral prosthetic device 200 depicted in
Although the components 210, 220, 230 of intervertebral prosthetic device 200 may be formed from a wide variety of materials, including metal-containing materials, polymer materials, or composite materials that include metals, polymers, or combinations of metals and polymers, in one embodiment, one or more of the components are formed of a cobalt-chrome-molybdenum metallic alloy (ASTM F-999 or F-75). However, in alternative embodiments, the support plates and/or articular ball may be formed of other materials, including ceramic material, other metallic material, such as titanium or stainless steel, polymeric material (such as polyurethane material, polyolefin material, polyether material, silicone material, or a combination thereof), or any other biocompatible material that would be apparent to one of ordinary skill in the art. Further, depending upon the implant configuration, articular ball 231 may comprise the same material as vertebral support plates 212, 222, or a different material. For example, nucleus 231 could be an implantable grade PEEK material. One example of a suitable medical grade material is marketed as PEEK® Optima available from Invibio, Inc., of Greenville, S.C., USA.
In the embodiment of
Note that for a lateral or posterior insertion approach, the intervertebral prosthetic device depicted in
Referring further to
Insertion of the device, and more particularly, of vertebral support plates 212, 222 is facilitated by providing appropriately sized instrument-receiving notches 250 (or holes, bores, etc.) in an anterior edge of the device to allow for gripping of the vertebral support plates to aid in the manipulation and insertion of the plates in engaging position with the respective vertebral bodies within the intervertebral disc space.
Once implanted, the intervertebral prosthetic device undergoes compressive loading which will serve to maintain articular ball 231 within the spherical recess segments 216, 226 of the vertebral support plates 212, 222. Vertebral support plates 212, 222, being configured to engage the respective apophyseal rings of the adjacent vertebrae, are trapezoidal-shaped (in one embodiment) and designed to prevent subsidence of the articular member of the device, as might occur with prior ball-bearing-type devices.
Various enhancements to the intervertebral prosthetic device of
In certain embodiments, vertebral support plates 212, 222 are identical in shape, while in other embodiments, the vertebral support plates may be of different sizes and shapes to accommodate different requirements. For example, in alternate implementations, the radius of curvature of the spherical segments 217, 227 may vary, for example, to accommodate different sized nuclear recesses in the adjacent vertebral bodies.
In other implementations, a combination of holes, apertures, and other mechanisms can be used to engage with various surgical instruments to allow the manipulation and insertion of the components of the intervertebral prosthetic device into an intervertebral disc space between adjacent vertebral bodies.
In the embodiment of
Component 820 is configured similarly to component 220 of
In the embodiment of
As with the embodiment of
Those skilled in the art should note that in the two-component device configuration of
Further, in this embodiment, four insertion notches 850 are again disposed in the anterior edge of the device to facilitate manipulation and placement of the components in proper engaging position with the respective vertebral bodies.
From the above discussion, those skilled in the art will observe that various intervertebral prosthetic devices (or articulating joints) are described herein which employ an axis of rotation which aligns with the natural axis of rotation of the adjacent vertebrae, and in most embodiments, which share a center of rotation. The result is the provision of prosthetic devices which establish articulating motion substantially similar to the normal bio-mechanical motion provided by a natural intervertebral disc.
By way of further example, a surgical method employing a three-component intervertebral prosthetic device such as described above would include: creating a window in one of an anterior, lateral or posterior approach to an intervertebral space between adjacent first and second vertebral bodies. The diseased or degenerated natural intervertebral disc is then, or has previously been, removed via a discectomy or similar surgical procedure. The motion-preserving prosthetic device is then inserted through the window into the intervertebral space using, for example, a direct anterior insertion trajectory or an oblique anterior insertion trajectory. When inserted, the prosthetic device is positioned so that the first spherical segment protruding from the first vertebral support plate resides within a nuclear recess in one vertebral body, while the second spherical segment protruding from the second vertebral support plate resides within the nuclear recess in the other vertebral body. This positions the center of rotation of the intervertebral prosthetic device along the natural axis of rotation of the adjacent vertebrae.
The surgical method can further include sizing the intervertebral space between the nuclear recesses in the intervertebral disc space employing one or more trial instruments. One embodiment of a trial instrument 1500 is depicted in
Once the appropriately sized intervertebral prosthetic device is selected, the device may be inserted either assembled or by component parts. For example, in the three-component configuration of
As another example, in the two-component approach of
Although certain preferred embodiments have been depicted and described in detail herein, it will be apparent to those skilled in the relevant art that various modifications, additions and substitutions can be made without departing from its essence and therefore these are to be considered to be within the scope of the following claims. For example, although the devices and methods of the present invention are particularly applicable to the lumbar region of the spine, it should nevertheless be understood that the present invention is also applicable to other portions of the spine, including the cervical or thoracic regions of the spine.
This application contains subject matter which is related to the subject matter of the following applications, which are hereby incorporated herein by reference in their entirety: “Intervertebral Prosthetic Devices and Methods”, Eric Steven Heinz, U.S. Ser. No. 11/398,874, filed Apr. 6, 2006; “Intervertebral Spinal Implant Devices and Methods of Use”, Heinz et al., U.S. Ser. No. 11/343,954 filed Jan. 31, 2006; “Intervertebral Prosthetic Disc”, Heinz et al., U.S. Ser. No. 11/343,935, filed Jan. 31, 2006; “Articular Disc Prosthesis and Method for Implanting the Same”, Eisermann et al., U.S. Ser. No. 10/412,700, filed Apr. 11, 2003, and published on Oct. 30, 2003 as Patent Application Publication No. US 2003/0204261 A1; “Intervertebral Prosthetic Joint”, Eisermann et al., U.S. Ser. No. 10/620,529, filed Jul. 16, 2003, and published on Apr. 15, 2004 as Patent Application Publication No. US 2004/0073312 A1; and “Artificial Intervertebral Disc for Lateral Insertion”, M. Peterman, U.S. Ser. No. 10/839,100, filed May 5, 2004, and published on Nov. 10, 2005 as Patent Application Publication No. US 2005/0251261 A1.