The invention relates to an inventory system for wire shelves and more particularly, to a pivotable divider unit and a hinge clip therefor.
Wire shelving and inventory systems are used in a variety of environments and often are used in healthcare environments. These shelving systems typically include multiple shelves arranged in columns and rows of open-sided bins or compartments in which various articles are stored. These articles can be medical supplies of various types wherein each bin would hold an inventory of a preferred number of such articles.
In the medical environment, for example, these shelving systems are provided for inventory storage and management wherein various medical personnel and other individuals might remove selected articles from the bins, depending upon their individual needs.
In a medical environment it is critical, however, that the articles, which typically are medical supplies, are efficiently replenished when necessary. In an open-sided bin with a fixed volume, the bin would be filled with articles, and then such articles removed as needed. With such a bin arrangement, inadequate inventory management practices can create problems.
For example, hoarding and stock outs might occur if supply does not adequately track demand for articles. This can lead to emergency restocking or excessively frequent restocking and replenishment when the bins are only partially empty. If the bins are not tracked properly, stock obsolescence may also occur. Ultimately, inefficient stocking practices can lead to excessive direct and hidden supply chain costs.
It is an object of the invention to provide an improved inventory system for new wire shelving systems as well as retrofit applications.
The invention relates to an inventory system for wire shelving which subdivides the individual bins or compartments of a shelving system into first and second bin or compartment sections typically oriented as front and rear bin sections accessed through an open front side of the bin. The inventory system generally comprises a pivoting divider unit which mounts at an intermediate location between the front and rear of a main bin section, so as to sub-divide the main bin section into front and rear bin sections. The term bin refers to any of various compartments defined in or used with a shelving system, wherein the shelving system may be of various forms such as freestanding or wall-mounted.
The divider unit hinges between an upright position and a forwardly-lowered position wherein the divider unit pivots forwardly and lies on the front edge of the bin opening. Generally, an open-sided bin or compartment defines a storage space or product lane that allows for storage of various articles, generally arranged in a front-to-back direction. When fully stocked, the bin or compartment includes articles which are located in both the forward and rearward bin sections with the divider unit oriented in the upright position so as to minimize the amount of space used by the divider unit. Essentially, the divider unit is not readily noticeable in this orientation. As articles are removed from the bin section or compartment section, eventually the divider panel is exposed through the open front of the bin. To allow continued removal of articles from the rear bin section, the divider unit is then manually tilted forwardly or lowered so that it rests on the front edge of the bin opening. This lowered orientation of the divider unit indicates that the front bin section is now empty and restocking is due to prevent running out of stock or articles in the rear bin section. Essentially therefore, the divider unit indicates that the bin is close to the point where restocking might be required, or may indicate that restocking may soon be required.
Preferably, the divider unit includes a plate-like panel unit or main body which includes a display panel on the free edge portion. The display panel faces forwardly or is exposed when the divider unit is in the lowered position. The display panel has one or more indicators which indicate the type of article being stored in this respective bin and when exposed, provides an indication or cue that restocking should soon occur. In the lowered position and the indicator exposed for viewing, an individual taking inventory will be triggered to start the process for replenishing the partially-empty bin. In the preferred embodiment the indicator may include a bar code which is detectably by a bar code reader or other similar device being operated by the individual. This individual may use the bar code reader to detect the type of article and generate a replenishment order through a computer system or the like.
During restocking, the articles would first be replaced so as to refill the rear bin section, and then the divider unit is lifted to the upright position. Then the front bin section would be refilled so as to complete the replenishment of the individual bin to ensure a continuous supply of articles.
This divider unit includes an inventive hinge clip which is removably engaged with the display panel. The divider unit rotatably engages with the wire shelving and includes one or more hinge clips which may releasably lock the divider unit in the upright orientation.
More particularly, each hinge clip has an engagement portion which engages to an existing piece of wire frame forming the wire shelving so as to hingedly mount the divider unit to the wire shelving. The hinge clip defines a hinge or pivot axis about which the display panel rotates between the upright and lowered positions. Preferably, the hinge clip is oriented so that the pivot axis is horizontal and the divider unit rotates between the upright and lowered positions.
The hinge clip also includes a cantilevered locking member, which is resiliently deflectable and includes a locking portion or locking formation that engages an adjacent section of the shelving wire. This positively maintains the divider unit in the upright position while allowing for free disengagement simply by an individual manually grasping the divider unit and pulling same forwardly to the lowered position. As such, the hinge clip provides for automatic positive locking and automatic release, simply by manipulating the divider unit. Preferably, the hinge clip rotatably engages to the wire frame to permit original and retrofit engagement of the hinge clip to the wire frame structures by an installer. This provides an improved inventory system for use in various environments including healthcare environments.
Other objects and purposes of the invention, and variations thereof, will be apparent upon reading the following specification and inspecting the accompanying drawings.
Certain terminology will be used in the following description for convenience and reference only, and will not be limiting. For example, the words “upwardly”, “downwardly”, “rightwardly” and “leftwardly” will refer to directions in the drawings to which reference is made. The words “inwardly” and “outwardly” will refer to directions toward and away from, respectively, the geometric center of the arrangement and designated parts thereof. Said terminology will include the words specifically mentioned, derivatives thereof, and words of similar import.
Referring to
Generally, as to the shelving system 10, the inventive divider unit 12 preferably is usable with wire-type shelving units wherein the various shelf walls are formed of a rigid wire mesh material. The wire mesh is defined by transverse sections of wire joined together in a desired pattern. These shelving systems 10 are conventional. It will be understood that the inventive divider unit 12 might also be adapted for use on other types of shelving systems, and the present invention therefore is not limited to the specific wire shelving system disclosed herein.
The shelving system 10 is shown in
Most preferably, the divider unit 12 mounts to a bottom wall 17 of a respective one of the bins 11, wherein each bin 11 preferably includes a respective divider unit 12.
As previously described, this type of wire shelving system 10 is configured for storage of various articles within the bins or compartments 11. These articles can be virtually any type of article which fits within the storage space formed in the bin 11 and is usable with the divider unit 12. In effect, the bin or compartment 11 can define a storage space or product lane in which the articles can be arranged one next to the other in the front to back direction. As such, the articles may be removed starting from the front and working rearwardly. In a healthcare environment, the stored articles may be medical supplies of various types, sizes and shapes wherein each bin 11 would hold an inventory of a preferred number of such articles. Preferably, the articles store in a manner that allows for stocking in the front to back direction and removal through the open front of the bin 11. In the medical environment, for example, these shelving systems are provided for inventory storage and management wherein various medical personnel and other individual consumers might remove selected articles from the bins, depending upon their individual needs.
To facilitate the organization, removal and replenishment or restocking of the articles, each of the bins 11 preferably is subdivided by a divider unit 12 as shown in
More particularly, the inventory system of the present invention generally comprises a plurality of the pivoting divider units 12 wherein one divider unit 12 is mounted in each respective one of the bins 11 provided in the shelving system 10. By managing replenishment in each of the bins 11, a uniform inventory management system is provided for monitoring the stock of articles 25 and 26.
Each divider unit 12 mounts at an intermediate location between the front and rear of a main bin section 27, so as to sub-divide the main bin section 27 into first and second bin sections 28 and 29. The first and second bin sections 28 and 29 are typically oriented as front and rear bin sections accessed through the open front side or front bin opening 19 of the bin 11. It will be understood that the divider unit 12 can be mounted at various locations in the front to back direction depending upon the size of the articles and the point at which the divider unit 12 should cue an individual to start the restocking procedure.
As mentioned above, the divider unit 12 hinges between an upright first position (
When the bin 11 is fully stocked, the bin 11 includes the articles 25 and 26 which are respectively located in both the forward and rearward bin sections 28 and 29 with the divider unit 12 oriented in the upright position so as to minimize the amount of space used by the divider unit 12. It will be understood that the articles 25 and 26 in one particular bin 11 are identical articles although this is not a requirement of the present invention.
As articles 25 are removed from the front bin section 28, the divider panel 12 is eventually exposed through the open front 19 of the bin 11. To allow continued removal of articles 26 from the rear bin section 29, the divider unit 12 is then manually tilted forwardly or lowered so that it rests on or adjacent to the front edge 30 of the bin opening 19 as seen in
The divider unit 12 includes an inventive construction. Referring to
In the preferred embodiment, the indicator 38 may comprise a bar code which is detectably by a bar code reader or other similar device being operated by the individual. This individual may use the bar code reader to detect the type of article and generate a replenishment order through a computer system or the like. Other signaling type indicators 38 may also be included thereon such as RFID chips.
During restocking, the articles 26 would first be replaced so as to refill the rear bin section 29, and the display unit 12 would then be lifted to the upright hidden position of
The display unit 12 comprises the panel unit 35 and one or more hinge units 41 (
Referring to the hinge clips 43 as seen in
The display unit 12 is now in the form of an assembly of the panel unit 35 and the hinge clips 43 as seen in
The engagement portion 51 preferably comprises a pair of resiliently deflectable connector jaws 54 which define a slot 55 and have inclined camming surfaces 56 which spread the jaws 54 when the wire section 20 is slid into the slot 55 to the seated position shown in
Referring to
Referring to
Preferably, the locking member 60 is formed of a first section 62 which is dimensioned with a first inside radius 62A and outside radius 62B. The first section 62 terminates at the locking formation 61 which is formed as an arcuate seat and defines an abutment or stop 63. This stop 63 abuts against the wire section 20 and prevents further rearward rotation of the divider unit 12 past the first position.
The locking member 60 also includes a second section 66 that defines a terminal end and cam surface 67 that faces toward and abuts against the outer surface of the lateral wire section 20 to cause resilient deflection of the locking member 60. The second section 66 is dimensioned with a second inside radius 66A and outside radius 66B smaller than the first inside radius 62A and outside radius 62B. This radial difference allows sliding contact of the cam surface 67 with the wire section 20 to deflect the locking member 60 as it rotates into the mesh space 22 formed between two adjacent wire sections 20. The larger dimension of the first section 62 forms the stop 63 which defines the limit for rotation of the divider unit 12.
The recessed shape of the locking formation 61 seats the wire section 20 therein during panel rotation. As such, the hinge clip 43 provides for automatic positive locking of the divider unit 12 in the upright position, and allows for automatic release, simply by pulling the divider panel 12 forwardly. As another advantage, the hinge clip 43 allows for easy snap locking engagement with the wire mesh to permit mounting to a new or original shelving system 10, and also allows for retrofit engagement of the divider unit 12 to any suitable wire frame structures by an installer. This provides an improved inventory system for use in various environments including healthcare environments.
Referring to
The deflectable jaw 46-1 includes a projection 49-1 adjacent a cam surface 50-1 which spreads the jaws 45-1 and 46-1 as the bottom panel edge 42 is slid into the slot 47-1. Once the projection 49-1 passes over the panel slot 35A, the projection 49-1 drops into the panel slot 35A and snap locks the hinge clip 43-1 to the panel unit 35.
The display unit 12 is now in the form of an assembly of the panel unit 35 and the hinge clips 43-1 similar to the first embodiment assembly seen in
The engagement portion 51-1 preferably comprises a hook like projection 54-1 which define a slot 56-1 which opens sidewardly to rotatably receive the wire section 20 which is slid into the slot 56-1 to the seated position wherein the wire section 20 defines the axis 52-1. In this seated position, the hinge clip 43-1 rotates about the wire section 20 and axis 52-1 defined thereby.
The outside, forward-facing surface 53-1 is defined by a projecting bullnose or nose 58-1, which is block shaped but includes an inclined surface 58-la that terminates at an arcuate seat 58-1b. This bullnose 58-1 fits into the mesh space 22 between two wire sections 20 like the mesh space 22 seen in
Referring further to
Preferably, the locking member 60-1 is formed of a first section 62-1 which is dimensioned with a first inside radius 62A-1 and outside radius 62B-1. The first section 62-1 terminates at the locking formation 61-1 which is formed as an arcuate seat and defines an abutment or stop 63-1. This stop 63-1 abuts against the wire section 20 and prevents further rearward rotation of the divider unit 12 past the first position.
The locking member 60-1 also includes a second section 66-1 that defines a terminal end and cam surface 67-1 that faces toward and abuts against the outer surface of the lateral wire section 20 to cause resilient deflection of the locking member 60-1. The second section 66-1 is dimensioned with a second inside radius 66A-1 and outside radius 66B-1 smaller than the first inside radius 62A-1 and outside radius 62B-1. This radial difference allows sliding contact of the cam surface 67-1 with the wire section 20 to deflect the locking member 60-1 as it rotates into the mesh space 22 formed between two adjacent wire sections 20. The larger dimension of the first section 62-1 forms the stop 63-1 which defines the first limit for rotation of the divider unit 12.
The terminal end of the second section 66-1 also defines a second stop 70 that projects radially and is positioned to abut against the respective wire section 20 when the divider unit 12 is in the forwardly tilted position of
The recessed shape of the locking formation 61-1 seats the wire section 20 therein during panel rotation. As such, the hinge clip 43-1 provides for automatic positive locking of the divider unit 12 in the upright position, and allows for automatic release, simply by pulling the divider panel 12 forwardly. As another advantage, the hinge clip 43-1 allows for easy slidable or interfitting engagement with the wire mesh 20 to permit mounting to a new or original shelving system 10, and also allows for retrofit engagement of the divider unit 12 to any suitable wire frame structures by an installer. This provides an improved inventory system for use in various environments including healthcare environments.
Although particular preferred embodiments of the invention has been disclosed in detail for illustrative purposes, it will be recognized that variations or modifications of the disclosed apparatus, including the rearrangement of parts, lie within the scope of the present invention.
This application asserts priority from provisional application 62/008,115, filed on Jun. 5, 2014, which is incorporated herein by reference.
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