The technical field generally relates to antennas, and more particularly relates to microstrip antenna systems that support precise location determinations for applications such as radar imaging.
In general, range, velocity, azimuth angle and other target attributions are measured by radar devices. In some applications, such as radar systems for automobiles, it may be desirable to provide information representing or relating to the characteristics of a target or object detected by the radar system. This information may be used to evaluate the detected target or object. Typical automotive imaging radar sensors operate at conventional frequencies of 76-81 GHz. In applications such as object detection and classification, fast and precise capabilities are desirable for immediate determinations regarding approaching objects. The azimuth and the elevation of an object are typical parameters of interest. Receiving object information requires an antenna that supports the determination requirements.
Microstrip or patch antennas have been used in relatively low gain applications of short-range wireless systems. A microstrip antenna usually consists of a conductive patch on a grounded dielectric substrate. The bandwidth of a typical microstrip antenna tends to be narrow. In addition, microstrip antennas typically use vias. A via (vertical interconnect access) is an electrical connection between layers in an electronic circuit that pass through one or more adjacent layers. When these layers are digital circuit boards operating with radio frequency or microwave signals they have high noise sensitivity and tight impedance tolerances than traditional digital circuit boards. The use of vias penetrating such boards makes achieving those requirements challenging. As a result, microstrip antennas are complicated to manufacture and have relatively high fabrication and assembly costs.
Accordingly, it is desirable to provide microstrip antennas that provide desirable performance characteristics over wider bandwidths. In addition, it is desirable to provide microstrip antennas that have lower fabrication and assembly costs. Furthermore, other desirable features and characteristics of the present invention will become apparent from the subsequent detailed description and the appended claims, taken in conjunction with the accompanying drawings and the foregoing technical field and background.
In a number of embodiments an antenna system includes a substrate made of a dielectric material. A conductive feed joins with a number of conductive patches spaced from one another and arranged in a line forming an array. The array is disposed on the substrate and has first and second sides. A first ground plane is disposed on the first side of the array and is spaced apart from the array. A number of conducting pillars ground the substrate to the first ground plane. The conducting pillars define a second ground plane on the substrate. The array is configured to radiate a radiation pattern characterized by a first beam width in a first plane and a second beam width in a second plane perpendicular to the first plane, wherein the first beam width is wider than the second beam width.
In additional embodiments, the conducting pillars do not extend through the substrate.
In additional embodiments, the substrate is disposed on the second side of the array.
In additional embodiments, the first ground plane, the conductive pillars and the second ground plane define an air cavity configured to prevent back radiation in a direction outward from the substrate and toward the first side.
In additional embodiments, the substrate is configured as an interposer through which the array is fed a signal, wherein the array is configured to radiate the radiation pattern through the interposer.
In additional embodiments, a dielectric layer disposed on the conductive feed.
In additional embodiments, a coplanar waveguide launches a signal to the conductive feed.
In additional embodiments, a front end module generates the signal and delivers the signal to the coplanar waveguide. The front end module is disposed between the first and second ground planes.
In additional embodiments, the ground plane is disposed on a radio frequency printed circuit board.
In additional embodiments, a transceiver module is disposed on the radio frequency printed circuit board and is coupled with the array through the front end module and the substrate.
In a number of additional embodiments, an antenna system includes a substrate of a dielectric material. A conductive feed joins a number of spaced, conductive patches that are arranged in a line forming an array. The array is disposed on the substrate and has first and second sides. The patches each have a width normal to the conductive feed and at least some of the widths are unequal to one another. The array is configured to radiate a radiation pattern characterized by a first beam width in a first plane and a second beam width in a second plane perpendicular to the first plane, wherein the first beam width is wider than the second beam width.
In additional embodiments, a first ground plane is disposed on the first side of the array and is spaced away from the array. A number of conductive pillars ground the substrate to the first ground plane and bound a second ground plane on the substrate. The conducting pillars do not extend through the substrate.
In additional embodiments, a coplanar waveguide launches a signal to the conductive feed. A front end module generates the signal and delivers the signal to the coplanar waveguide. The front end module is disposed between the first and second ground planes.
In additional embodiments, the first ground plane, the conductive pillars and the second ground plane define an air cavity configured to prevent back radiation in a direction outward from the substrate and toward the first side.
In additional embodiments, the substrate is disposed on the second side of the array.
In additional embodiments, the substrate is configured as an interposer through which the array is fed a signal, wherein the array is configured to radiate the radiation pattern through the interposer.
In additional embodiments, a dielectric layer is disposed on the first side of the array.
In additional embodiments, a transmitter is coupled with the array. The array is coupled with the transmitter through a radio frequency printed circuit board. A ground plane is disposed on the radio frequency printed circuit board and is spaced away from the substrate.
In additional embodiments, a coplanar waveguide launches a signal to the conductive feed and includes a pair of ground conductors. A conductive pillar extends through each ground conductor to the substrate.
In a number of additional embodiments, an antenna system for a radar of a vehicle includes a substrate made of a dielectric material. A conductive feed joins a number of spaced, conductive patches arranged in a line forming an array. The array is disposed on the substrate and has first and second sides. A coplanar waveguide launches a signal to the conductive feed. A first ground plane is disposed on the first side of the array and is spaced apart from the array. A number of conducting pillars ground the substrate to the first ground plane. A second ground plane is defined on the substrate and is bounded by the conductive pillars. The conductive feed is configured to radiate electromagnetic energy from travelling waves that extend through the dielectric layer into the cavity. The array is configured to radiate a radiation pattern characterized by a first beam width in a first plane and a second beam width in a second plane perpendicular to the first plane, wherein the first beam width is wider than the second beam width. The first beam width extends in an azimuth direction relative to the vehicle and the second beam width extends in an elevation direction relative to the vehicle.
The exemplary embodiments will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements, and wherein:
The following detailed description is merely exemplary in nature and is not intended to limit the application and uses. Furthermore, there is no intention to be bound by any expressed or implied theory presented in the preceding technical field, background, brief summary or the following detailed description. As used herein, the term module refers to an application specific integrated circuit (ASIC), an electronic circuit, a processor (shared, dedicated, or group) and memory that executes one or more software or firmware programs, a combinational logic circuit, and/or other suitable components that provide the described functionality.
This description discloses configurations and implementations of antenna systems for operating at high frequencies, such as 235 GHz, a sub-terahertz frequency range for uses such as radar imaging. Embodiments of antenna architectures and components disclosed herein in general, may use a thin interposer substrate of a dielectric material such as silicon, and support configurations with no vias through the interposer. In other embodiments other dielectric materials may be used for the interposer. In a number of embodiments, an antenna array radiates electromagnetic energy for the radiation pattern through the interposer substrate. The disclosed architectures have the advantages of low fabrication complexity and low assembly costs. The antenna radiating structure generally includes a series-fed microstrip, traveling wave array. The ground for the antenna may be formed by a combination of conductive pillars that extend from the interposer to a ground plane located on an radio frequency board that may contain additional integrated circuits and electronic components. A waveguide or feed line connects directly to the array to transmit and receive inputs/outputs from radio frequency integrated circuits. A waveguide to inverted microstrip transition is used to excite the antenna array, which radiates directly through the interposer substrate. The design of a single radiating array advantageously produces a narrow beam width in elevation and a broad beam width in azimuth. A narrow beam width in elevation may correspond with a fifteen-sixteen degree range of view for example, that is of concern for a vehicle application. A broad beam in azimuth corresponds to a broad range of view for the horizontal surroundings of a vehicle application. In other applications, the antenna may be tailored to different beam widths corresponding to the scope of view of interest.
In a number of embodiments, the antenna system provides very good impedance match over a 12 GHz bandwidth and desirable radiation patterns in a simple low cost architecture. Low cost is achieved by using one back metal layer and avoiding a need for vias through the interposer. The architecture may use a Si (1KΩ-10KΩcm) interposer or may be implemented using other interposers such as glass or organic substrates. In some embodiments vias through interposer such as through-silicon vias or through-glass vias where added fabrication complexity and cost is acceptable.
Referring to
In the current embodiment, the transceiver module 102 is coupled with the antennas 104, 106 through a radio frequency printed circuit board (RF PCB) 108 and an interposer assembly 110 including an interposer substrate 112 and a higher frequency front-end (FE) module 114 with suitable transmission line connections. The FE module 114 contains the circuitry including power amplifiers, switches, resonators, drivers, etc. for the antenna 104. The FE module 114 may convey communication data to and from the transceiver module 102, which in turn, is conveyed to and from antennas 104, 106. In the current embodiment the FE module 114 is contained on a single chip. The interposer assembly 110 is advantageous when the operating frequency exceeds W-band (110 GHz) because the tolerances required to achieve the desired radar sensor performance become tighter than what is readily achievable directly using conventional RF printed circuit boards. An interposer material, such as silicon, is used for properties such as smoothness and hardness that allow circuitry with small features (e.g., <10 um) to be realized with tight tolerances (e.g., <2 um).
The antenna system 100 enables 78 GHz transmit signals from the transceiver module 102 to connect with the antenna 104 through the FE module 114, which triples the signals to 234 GHz and conveys them out the antennas. The receiving antenna 106 collects incoming 234 GHz signals, which are down-converted to 78 GHz by the FE module 114 and sent to the transceiver module 102 and the processing module 107 for processing. This structure delivers desirable RF performance at 234 GHz when coupled with antennas having a geometry described below.
Referring to
The radiation pattern of the antenna 104 depends on its structure as further described below and its mounting, in this example on the vehicle 120.
Referring to
Underneath the interposer substrate 112, a redistribution layer 152 includes a dielectric layer 154 applied over the antenna layer 148. In this embodiment, the dielectric layer 154 is made of benzocyclobutene (BCB) and is 10 um thick. In other embodiments, a different dielectric layer material may be used on the bottom of the interposer substrate 112. The redistribution layer 152 includes a metal layer 156, in this embodiment copper, printed or otherwise applied over the dielectric layer 154. The redistribution layer 152 provides the transition from the FE module 114 to the conductive feed for antenna 104. In the current embodiment, the FE module 114 is embodied as a monolithic microwave integrated circuit (MMIC) chip 158. The MMIC chip 158 hangs from the redistribution layer 152 and specifically from the metal layer 156 by transitions 160,162. A low loss feed launch from the MMIC chip 158 to the antenna 104 is provided through the transitions 160, 162 for efficient excitation. The architecture of the antenna system 100 shows that the feed connects through the FE module 114, which is located on the bottom side of the interposer substrate 112. The antenna feed may be located on the top side of the interposer substrate 112, but that would require vias through the interposer substrate 112. The illustrated embodiment is advantageous from a cost and fabrication complexity standpoint to avoid the use of through-interposer vias.
In the current embodiment, the antenna layer 148 resonates through the interposer substrate 112. It has been found that the dielectric of the interposer substrate 112 improves efficiency of the antenna layer 148 as a result of the embodiment's architecture. An air cavity 168 is formed as an air substrate between the antenna layer 148 and the ground plane 144 and is bounded by the copper pillars 140 for improved radiation. The ground plane 144 reflects the radio frequency waves from the antenna layer 148 aiding in transmission. Shielding to prevent back-radiation is accomplished through the copper pillars 140 and attaching them to the ground plane 144 below the metal of the antenna layer 148.
Components of the antenna system 100 are illustrated in greater detail in
The copper pillars 140 short a dielectric ground plane 172 (in this embodiment made of silicon and an integral part of the interposer substrate 112), to the PCB ground plane 164 as shown in
The antenna array 170 is configured for broad bandwidth and low losses. The conductive microstrip feedline 174 of printed copper joins the several patches 181-187, also of printed copper. In other embodiments a different number of patches may be used to achieve the desired coverage and resolution. The radiating elements are the conductive patches 181-187 and are coupled directly to a microstrip feed line 174. The patches 181-187 radiate individually and due to their array, the radiation of all the elements sum to form the antenna array's radiation beam, which has high gain and high directivity, with minimum losses. Antenna performance is a function of the structure of the antenna array 170. In the current embodiment, the patches 181-187 are dissimilar with approximately half-lambda spacings and lengths in each case and widths that vary. The number of patches may be tailored to provide the desired bandwidth and for radiation efficiency and resolution. The width variations are tuned to the operating frequency. In addition, the traveling wave antenna array 170 radiates through the silicon substrate of the interposer substrate 112, leads to improved efficiency. The resulting elevation beam width 132 is approximately 16.5-degrees and the azimuth beam width 122 is approximately 93-degrees for a wider detection area. The antenna may be arrayed in azimuth for improved resolution.
Gain is related to the directionality of the radiation pattern of the antenna system 100.
Input reflection coefficient of the antenna array 170 in dB over the 12 GHz (228 GHz-240 GHz) frequency band is illustrated in
According to the embodiments described herein, antenna configurations operating at a 228 GHz-240 GHz frequency range are provided for applications including radar imaging. The antenna system uses a dielectric interposer with no vias through the interposer and the array radiates through the interposer substrate. This architecture provides desirable performance characteristics and simplifies fabrication and assembly. The antenna radiating structure uses a series-fed microstrip traveling wave array. In other embodiments, multiple arrays may be used, such as by stacking or in other configurations. A cavity for the antenna is formed by copper pillars that attach the interposer to a ground plane located on an RF substrate that may contain additional ICs and electronic components. The wave feed connects directly to transmit and receive input/output RF ICs and a CPW to inverted microstrip transition is used to excite the antenna elements that radiate directly through the interposer substrate. The design of the radiating elements results in a relatively narrow beam width in elevation and a relatively broad beam width in azimuth.
The invention provides very good impedance match over 12 GHz of bandwidth and good radiation patterns in a simple low cost architecture. Broad band and low loss characteristics are achieved through the unique architecture. Low cost is achieved by using only one back metal layer and avoiding any vias through the interposer. The design uses a Si (1KΩ-10KΩcm) interposer. The invention may also be implemented using other interposers like glass or organic substrates and with vias through interposer—through-silicon vias (TSV) or through-glass vias (TGV). Using TSV/TGV may improve the performance by reducing the surface wave radiations and coupling but at the expense of added fabrication cost.
While at least one exemplary embodiment has been presented in the foregoing detailed description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the disclosure in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing the exemplary embodiment or exemplary embodiments. It should be understood that various changes can be made in the function and arrangement of elements without departing from the scope of the disclosure as set forth in the appended claims and the legal equivalents thereof.