This invention relates to the power electronics, in particular to the power drive technology and inverter technology.
It is well known that conventional inverter circuits, commonly used in motor drives and grid-connected photovoltaic systems, typically employ half-bridge or full-bridge structures. These circuits require both high and low side power transistor for the output pull-up and pull-down operation, respectively. The high-side transistor, configured as either a source follower or emitter follower, requires its gate or base voltage to be raised above the supply voltage for proper switching. Consequently, the driver circuit must provide a voltage higher than the supply voltage to control the high-side transistor's switching. In lower voltage applications, driver ICs usually use PN junction or SOI isolation on a single IC, employing level-shifting circuits to convert low-voltage PWM control signals into high-voltage PWM signals for driving the high-side transistor. In higher voltage applications, multiple-IC solutions are required, with physical isolation between high and low voltage domains achieved using optical isolators, capacitive isolation, or miniature transformer electromagnetic isolation. These methods allow the low-voltage control IC's PWM signal to be transferred to the high-voltage driver IC, enabling high-voltage PWM output. However, conventional half-bridge or full-bridge inverter circuits have the following limitations:
This application is the national phase entry of International Application No. PCT/CN2023/093791, filed on May 12, 2023, which is based upon and claims priority to Chinese Patent Application No. 202210517924.3, filed on May 13, 2022, the entire contents of which are incorporated herein by reference.
This invention relates to the power electronics, in particular to the power drive technology and inverter technology.
It is well known that conventional inverter circuits, commonly used in motor drives and grid-connected photovoltaic systems, typically employ half-bridge or full-bridge structures. These circuits require both high and low side power transistor for the output pull-up and pull-down operation, respectively. The high-side transistor, configured as either a source follower or emitter follower, requires its gate or base voltage to be raised above the supply voltage for proper switching. Consequently, the driver circuit must provide a voltage higher than the supply voltage to control the high-side transistor's switching. In lower voltage applications, driver ICs usually use PN junction or SOI isolation on a single IC, employing level-shifting circuits to convert low-voltage PWM control signals into high-voltage PWM signals for driving the high-side transistor. In higher voltage applications, multiple-IC solutions are required, with physical isolation between high and low voltage domains achieved using optical isolators, capacitive isolation, or miniature transformer electromagnetic isolation. These methods allow the low-voltage control IC's PWM signal to be transferred to the high-voltage driver IC, enabling high-voltage PWM output. However, conventional half-bridge or full-bridge inverter circuits have the following
The technical problem addressed by this invention is to provide an inverter circuit with absolutely no high-side power transistors that offers higher inverter voltage and power output capabilities than existing technologies, while eliminating the reliability issues caused by high dv/dt in conventional inverter structures.
The proposed invention utilizes a novel circuit structure, characterized by at least two inverter modules connected in a ring configuration. In this structure, the output terminal of the modulation signal from the preceding inverter module is connected to the input terminal of the modulation signal in the subsequent inverter module. The output terminal of the final inverter module's modulation signal is connected to the input terminal of the first inverter module's modulation signal. Each inverter module includes the following:
In further detail, the pre-filter circuit includes a pre-filter capacitor and pre-filter inductor, with one end of the pre-filter inductor grounded and the other connected to the signal output terminal. One end of the pre-filter capacitor serves as the input, and the other end connects to the signal output terminal of the pre-filter circuit.
The mid-filter circuit includes a rectifier diode, compensation capacitor, first inductive component, and second inductive component. The positive end of the rectifier diode serves as the signal input, and the negative end connects to the signal output via the first inductive component. The negative end is also grounded through the compensation capacitor. The DC power input is connected to the signal output terminal via the second inductive component. The AC power output coil may be either the first or second inductive component.
The signal output circuit includes a first switching component and a compensation inductor, with one end of the compensation inductor connected to the input and the other to the output of the signal output circuit. The output is grounded via the first switching component, whose control terminal serves as the low-frequency control signal input.
Additionally, a supply capacitor connects the DC power input to the mid-filter circuit's signal output.
A mid-filter capacitor is placed between the input and output terminals of the mid-filter circuit.
The invention also includes a chopper, with a high-frequency control signal input. The chopper is connected to either end of the second inductive component or to the modulation signal output.
The chopper circuit includes a high-frequency control signal input terminal. The chopper circuit is connected to either end of the second inductive component 25, or alternatively, it connects to the modulation signal output terminal.
Specifically, the chopper includes a second switching device and a diode connected in series between the modulation signal output terminal and the ground level terminal. The control terminal of the second switching device serves as the input terminal for the high-frequency control signal.
The second switching device and a diode are connected in series between the modulation signal output terminal and the ground level terminal.
In a preferred embodiment, three inverter modules are connected in a ring configuration, corresponding to three-phase AC current
This invention allows the inverter to achieve a peak sinusoidal output voltage that exceeds the DC supply voltage, enabling higher voltage and power output under a given DC supply.
By eliminating the half-bridge or full-bridge structure, the invention also resolves several reliability issues, such as unintended switching of the low-side power device and the reduced energy utilization caused by dead time in conventional designs. As a result, the inverter's reliability is significantly enhanced.
Furthermore, the invention reduces overall cost, simplifies control algorithms, and lowers the requirements for battery management systems in electric vehicle applications, thereby reducing vehicle costs.
Referring to
In more detail, the inverter modules in the ring structure are sequentially numbered in a predetermined direction (e.g., clockwise), with any inverter module potentially serving as the first module. If numbered as 1, subsequent modules are labeled as 2, 3, . . . . N. In adjacent modules, the modulation signal output terminal of the module numbered x-1 is connected to the modulation signal input terminal of the module numbered x, and the modulation signal output terminal of the module numbered N (the last one) is connected to the modulation signal input terminal of the module numbered 1, creating a closed-loop system. N is a predetermined natural number equal to the number of inverter modules, and x is a natural number between 2 and N.
Preferred Example:
Referring to
Pre-filter Circuit, with signal input and output terminals. The signal input terminal serves as the modulation signal input terminal. The pre-filter circuit includes pre-filter capacitor 16 and pre-filter inductor 17. One end of pre-filter inductor 17 is grounded, and the other is connected to the signal output terminal of the pre-filter circuit. One end of pre-filter capacitor 16 serves as the input terminal, and the other end is connected to the signal output terminal of the pre-filter circuit.
Mid-filter Circuit, with a DC power input and an AC power output coil (the inverter winding mentioned earlier). The input terminal of the mid-filter circuit is connected to the output terminal of the pre-filter circuit. The mid-filter circuit includes rectifier diode 18, compensation capacitor 19, first inductive component 20, and second inductive component 25. The positive end of rectifier diode 18 serves as the input terminal of the mid-filter circuit, and its negative end is connected to the output terminal of the mid-filter circuit via first inductive component 20. The negative end is also grounded via compensation capacitor 19. The DC power input is connected to the output terminal via second inductive component 25. The AC power output coil is either the first inductive component 20 or the second inductive component 25.
Signal Output Circuit, with its input connected to the output of the mid-filter circuit and its output serving as the modulation signal output terminal. The signal output circuit includes first switching component 22 and compensation inductor 23. One end of compensation inductor 23 is connected to the input of the signal output circuit, and the other end is connected to its output. The output is grounded through first switching component 22, whose control terminal serves as the low-frequency control signal input. The low-frequency control signal is provided by a low-frequency PWM signal.
In this embodiment, only pull-down devices are used, and pull-up devices are eliminated, significantly improving reliability.
Referring to
This embodiment also includes a chopper, with a high-frequency control signal input terminal. The chopper is connected to terminal B of second inductive component 25. The chopper consists of a high-frequency control diode 31 and second switching component 27 in series. The second switching component, a MOSFET, has its gate connected to the high-frequency control signal input.
The chopper allows the output waveform to more closely approximate a standard sine wave.
Referring to
Additionally, a low-frequency control diode 28 is added. The anode of low-frequency control diode 28 is connected to modulation signal output terminal 3, and the cathode is grounded via first switching component 22, which is a MOSFET.
This embodiment improves the output AC waveform by making it closer to a standard sine wave and prevents voltage spikes in the output waveform.
Referring to
By adding the mid-filter capacitor, the output AC waveform is further improved, producing a more standard sine wave, offering a more substantial improvement compared to Embodiment 2.
Referring to
In this embodiment, the output waveform of the inverter winding more closely resembles a standard sine wave.
As shown in
Compared to embodiments where the second inductive component (25) is used as the inverter winding, using the first inductive component (20) in this embodiment allows for a larger output current under the same conditions.
As shown in
Under the same conditions, this embodiment provides a larger output current by using the first inductive component (20) as the inverter winding instead of the second inductive component (25).
As shown in
In this embodiment:
The pre-filtering circuit is composed of a pre-filtering capacitor (16) and a pre-filtering inductor (17). A high-frequency power transistor is used as the second switching device (27), which, along with the high-frequency control diode (31), forms a multiplication chopper circuit.
The gate of the second switching device (27) serves as the input terminal for the high-frequency control signal. The rectifier diode (18), compensation capacitor (19), first inductive component (20), middle capacitor (32), power capacitor (21), power inductor (26), and second inductive component (25) form the mid-stage filtering circuit.
During operation, the input signal at the modulation signal input terminal (2) consists of three components:
After passing through the pre-filter circuit, the DC component is filtered out, leaving the low-frequency and high-frequency components. The low-frequency component and the demodulated high-frequency component create a differential voltage, which drives the inverter winding (25).
In other words, the high-frequency component is sent to the A terminal (29) of the inverter winding through the middle capacitor (32) and the power capacitor (21) and undergoes multiplication demodulation in the chopper circuit. This results in a sine wave with the same frequency as the low-frequency PWM signal and higher-frequency harmonic components. The resulting sine wave and harmonic components are filtered by the power capacitor (21), the inverter winding (25), and the power inductor (26), removing the high-frequency signal and producing a standard sine wave with a frequency matching the low-frequency PWM signal (12) and a phase shift.
Meanwhile, the first harmonic low-frequency sine wave component output from the pre-filter circuit passes through the rectifier diode (18) and the compensation capacitor (19), obtaining DC boost and generating a first harmonic sine wave signal with both DC voltage and low-frequency PWM driving signals. The low-frequency PWM driving signal is generated by the low-frequency PWM drive in the previous inverter module.
This first harmonic sine wave signal is then input into the B terminal (30) of the inverter winding (25). The low-frequency PWM signal in this stage drives the low-frequency power transistor (22) of this inverter module, producing a square wave, which generates a first sine wave harmonic current signal with a DC component in the inverter winding. This combines with the sine wave current demodulated and filtered from the modulation signal input (2) to generate the final sine current (14), thereby driving the inverter winding (25).
Thus, there are three sources of sine wave current in the inverter winding (25): (1) The first harmonic low-frequency sine wave current from the previous inverter module, (2) The high-frequency modulated and demodulated sine wave current from the previous inverter module, and (3) The first harmonic low-frequency sine wave current generated by this inverter module.
The multiplication chopper circuit, composed of the high-frequency power transistor (27) and controlled by the high-frequency PWM signal, not only demodulates the high-frequency modulation signal from the previous stage but also modulates the sine current in the inverter winding. This generates a high-frequency modulation signal at the B terminal (30), which, along with the sine half-wave signal generated by the low-frequency power transistor (22) driven by the low-frequency PWM (12), is sent to the next inverter module.
In this embodiment, the inverter winding outputs a standard sine wave free of spikes and DC components.
Number | Date | Country | Kind |
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202210517924.3 | May 2022 | CN | national |
This application is the national phase entry of International Application No. PCT/CN2023/093791, filed on May 12, 2023, which is based upon and claims priority to Chinese Patent Application No. 202210517924.3, filed on May 13, 2022, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2023/093791 | 5/12/2023 | WO |