This application is a 371 of international application of PCT application serial no. PCT/JP2017/000608, filed on Jan. 11, 2017, which claims the priority benefit of Japan application no. 2016-048218, filed on Mar. 11, 2016. The entirety of each of the abovementioned patent applications is hereby incorporated by reference herein and made a part of this specification.
The present invention relates to an inverter device which performs an interconnection output to a power system and particularly relates to an inverter device which is provided with countermeasures for protection from an overcurrent caused due to a sudden phase change or the like on the power system side.
As illustrated in
Incidentally, in the power system P, problems such as an instantaneous voltage rise, an instantaneous voltage drop, a sudden phase change, and an instantaneous power failure may occur.
As illustrated in
A protective circuit, although it is not applied to the inverter described above, for protecting a PWM control device from an overcurrent without stopping an operation of the PWM control device when an overcurrent is generated in the PWM control device has been is proposed (for example, refer to Patent Literature 3).
Japanese Patent Application Laid-Open No. 2009-089541
Japanese Patent Application Laid-Open No. 2008-092709
Japanese Patent Application Laid-Open No. 11-113251
An output coil used in an inverter is an expensive electrical component having a relatively large size and has a problem in that when the output coil is reduced in size due to restriction of an installation space, cost reduction, or the like, an overcurrent increases and damage to a device is likely to occur.
In addition, a detailed mechanism of an overcurrent generated due to a sudden phase change is still obscure, and no fundamental countermeasures have been taken.
In consideration of such problems in technologies in the related art, the present invention aims to provide an inverter device in which an overcurrent caused due to a sudden phase change of a power system is suppressed as much as possible even if an output coil is reduced in size.
In order to achieve the object, according to the present invention, there is provided an inverter device including a switching unit that has a plurality of switching elements of which states are individually switched in response to a pulse signal supplied in accordance with a system voltage, converts an input DC voltage into an AC voltage, and outputs the converted AC voltage to a plurality of output lines; a filter unit that has output coils inserted into the output lines; a current detecting unit that detects a current of the output coils; and a first control unit that stops supplying the pulse signal to the switching unit when an absolute value of a detection current detected by the current detecting unit is equal to or greater than a threshold value.
Here, the output lines for the switching unit outputting the converted voltage are not limited to a pair. For example, three output lines are provided when a three-phase alternating current is output. However, the output lines are not limited thereto. Examples of the current detecting unit include a current transformer and a shunt resistor but are not limited thereto.
According to the inverter device having such a configuration, an overcurrent can be suppressed without increasing a processing load on a side supplying the pulse signal to the switching unit in accordance with the system voltage. In addition, since determination is conducted based on a current actually flowing in the output coil, instead of the system voltage, an overcurrent can be suppressed more reliably. Since an output coil having an inductance value smaller than that in the related art can be used, it is possible to realize miniaturization and cost reduction of the inverter device.
In the inverter device of the present invention, the first control unit may be configured to have a monostable multivibrator which is in an unstable state when the absolute value of the detection current becomes equal to or greater than the threshold value and returns to a stable state after a certain time and to temporarily stop supplying the pulse signal to the switching unit while the monostable multivibrator is in an unstable state. The first control unit may be configured to be an analog circuit including a comparator and a logic gate.
According to the inverter device having such a configuration, since there is no need to provide any special processing or configurations for returning, due to using the monostable multivibrator, it is possible to realize necessary functions at low cost in a small size.
The inverter device of the present invention further includes a second control unit that supplies the pulse signal. The second control unit may be connected to the first control unit to be able to recognize that the first control unit has stopped supplying the pulse signal to the switching unit and may be connected to be able to monitor the system voltage. It is preferable that the certain time of the monostable multivibrator be longer than a sampling cycle of the second control unit. The second control unit may determine an initial state of the pulse signal based on the system voltage when the pulse signal restarts being supplied, and/or the second control unit may initialize an integral gain of proportional-integral control in a phase calculation using the system voltage.
Here, examples of the initial state of the pulse signal include the switching element to be operated next and a pulse signal width. It is preferable that the pulse signal width be gently increased and decreased. When the pulse signal width is ΔT, an inductance of the output coils is L, an upper limit value for a current of the output coils is Imax, the DC voltage is Vdc, and the system voltage is Vac, it is preferable to set ΔT such that the following Expression is satisfied.
ΔT<L·Imax/(Vdc−Vac)
In addition, examples of the second control unit include a built-in microcomputer but are not limited thereto. The second control unit may control the pulse signal through pulse width modulation.
According to the inverter device having such a configuration, it is possible to avoid a phenomenon in which a current intermittently flows in the output coil, which is also preferable from a viewpoint of regulation of Fault Ride Through.
According to the inverter device of the present invention, an overcurrent can be suppressed without increasing a processing load on a side supplying the pulse signal to the switching unit in accordance with the system voltage. In addition, since determination is conducted based on a current actually flowing in the output coil, instead of the system voltage, an overcurrent can be suppressed more reliably. Since an output coil having an inductance value smaller than that in the related art can be used, it is possible to realize miniaturization and cost reduction of the inverter device.
Hereinafter, a mechanism of generation of overcurrent elucidated by the applicant will be described before some embodiments of the present invention are described with reference to the drawings.
<Mechanism of Generation of Overcurrent>
The inverter 10 includes a full bridge-type switching circuit 11 which has switching elements UH and UL connected in series and switching elements WH and WL connected in series, converts an input DC voltage into an AC voltage, and outputs the converted AC voltage to a pair of output lines X1 and X2; a short circuit 12 which has switching elements US and WS connected in series and is connected between the output lines X1 and X2; and a filter circuit 13 which has a capacitor C connected between the output lines X1 and X2 and output coils L1 and L2 respectively inserted into the output lines X1 and X2.
The switching circuit 11 chronologically switches the state of each of the switching elements UH, UL, WH, and WL at a predetermined point of time through pulse width modulation (PWM) control or the like performed by a microcomputer (not illustrated) or the like, and an AC voltage is generated between a connection point between the switching elements UH and UL and a connection point between the switching elements WH and WL. The switching circuit 11 is not limited to the full bridge type. For example, a half bridge-type switching circuit may be employed.
Similarly, the state of each of the switching elements US and WS in the short circuit 12 may also be controlled by a microcomputer (not illustrated) or the like.
Examples of the switching elements UH, UL, WH, WL, US, and WS include field effect transistors (FET), MOSFET, and IGBT but are not limited thereto.
For example, as illustrated in
Therefore, a current change ΔI=ΔV·Δt/L occurs due to a voltage difference ΔV−L·ΔI/Δt applied to the output coils L1 and L2. Here, L is an inductance value (L/2 for each coil) of the output coils L1 and L2, and ΔI is an amount of the current change between Δts.
As can be seen from this calculation expression of ΔI, when L is small, ΔI becomes significant, so that an overcurrent is generated and damage to the device may occur.
Therefore, as countermeasures against an overcurrent, it is assumed that when a sudden phase change occurs, generation of an overcurrent can be suppressed by quickly stopping PWM control to be in the state as illustrated in
Here, in regard to a response time necessary for pulse control of PWM, for example, in order to have the current change ΔI to be 30 A or lower under conditions of ΔV=400 V and L=100 μH, there is a need to perform control at Δt<20 μs.
However, for example, when the inverter 10 has a switching frequency of 20 kHz, its feedback cycle is 50 μs. Therefore, it is difficult to perform control within this range. If the feedback cycle is shortened, processing loads on the microcomputer and the like increase. Using a microcomputer capable of performing processing faster leads to a cost increase.
In addition, actually, since it is difficult to immediately detect occurrence of a sudden phase change in the power system P, it is assumed that an overcurrent is unlikely to be suppressed by simply performing the control in the related art.
1.1 Schematic Configuration
As illustrated in
Similar to the inverter 10 described above, the inverter 10A includes the switching circuit 11, the short circuit 12, and the filter circuit 13. Moreover, the inverter 10A includes a current detecting sensor 14 which detects an output coil current I, and a high-speed pulse control circuit 15 which performs control over stopping a PWM drive signal from the microcomputer 50 to the inverter 10A, returning, and the like based on a detection current OUT1 detected by the current detecting sensor 14.
Examples of the current detecting sensor 14 include a current transformer and a shunt resistor but are not limited thereto.
Examples of the microcomputer 50 include a built-in type but are not limited thereto.
The high-speed pulse control circuit 15 suppresses generation of an overcurrent by quickly stopping a PWM drive signal being supplied from the microcomputer 50 to the inverter 10A for a certain time, when the absolute value of the detection current OUT1 detected by the current detecting sensor 14 becomes a certain value (threshold value) or greater.
According to such an inverter 10A, since the high-speed pulse control circuit 15 is provided separately from the microcomputer 50 performing normal PWM control of the inverter 10A, it is possible to perform processing for suppressing an overcurrent without increasing the load on a CPU of the microcomputer 50. In addition, since determination is conducted based on a current actually flowing in the output coils L1 and L2, instead of the system voltage Vac, an overcurrent can be suppressed more reliably.
Accordingly, it is possible to reduce the inductance values of the output coils L1 and L2 which have been unlikely to be reduced in the related art, so that it is possible to realize miniaturization and cost reduction of the inverter 10A.
1.2 Specific Example of Configuration
As illustrated in
In the high-speed pulse control circuit 15, the detection current OUT1 detected by the current detecting sensor 14 of the inverter 10A is input to each of the non-inversion input terminal of the comparator 15a and the inversion input terminal of the comparator 15b. When the detection current OUT1 is equal to or higher than the positive-side threshold value or is equal to the negative-side threshold value or lower, that is, when the absolute value of the detection current OUT1 becomes equal to or greater than the threshold value, “High” is output from the comparator 15a or “Low” is output from the comparator 15b. The output triggers the multivibrator 15c to operate, and “High” is output for only a certain time. Since the output is inverted at the NOT gate 15d, “Low” is output for a certain time on the input terminal side of the AND gate 15e. Meanwhile, regardless of the state of a PWM drive signal from the microcomputer 50, a synthetic PWM drive signal output from the AND gate 15e remains “Low”.
Accordingly, when the absolute value of an overcurrent is equal to or greater than the threshold value, a PWM drive signal substantially stops being transmitted to the inverter 10A for a certain time from that time, and each of the switching elements in the inverter 10A can be in the state as illustrated in
The time during which the multivibrator 15c stops a PWM drive signal from the microcomputer 50 is set to be longer than a sampling cycle of the system voltage Vac by the microcomputer 50, so that it is possible to prevent sampling from missing without significantly increasing the load on the CPU of the microcomputer 50.
As a specific configuration of the high-speed pulse control circuit 15, the high-speed pulse control circuit 15 may be configured to be externally attached to an existing CPU substrate or the like, or may be integrated with the CPU substrate.
In addition, FPGA or the like may be used without being limited to establishment using the analog circuit as described above. In such a case, as its function, high-speed pulse control is included in addition to a normal microcomputer. However, the element may be integrated as a microcomputer in which FPGA is partially embedded. In addition, the microcomputer is an example of a computation processing element. For example, DSP or the like may be employed.
1.3 Evaluation Result
As illustrated in
It is also possible to check that the output coil current I drops as a result thereof and generation of an overcurrent is being suppressed.
In addition, according to responsiveness checked at this time, as illustrated in
As illustrated in
However, in the samples (test No. A1 to A3) by the inverter 10A in which the high-speed pulse control circuit 15 is added, it was checked that an overcurrent was suppressed to approximately 78 A (threshold value for the comparator 15a: 75 A) even at the maximum.
2.1 Remaining Problem of First Embodiment
Although an overcurrent can be suppressed when high-speed pulse control processing by the high-speed pulse control circuit 15 of the first embodiment described above is added, a PWM drive signal output from the microcomputer 50 is controlled forcibly and separately from the microcomputer 50. Therefore, erroneous PWM control continues during a period until the microcomputer 50 recognizes that the state of the power system P has changed, and the high-speed pulse control processing may operate again in succession (chattering) as a result.
As illustrated in
Incidentally, there exists regulation of Fault Ride Through (FRT) for a system interconnection inverter, such that the system has to be in continuous operation in case of a minor fluctuation. When the above-described phenomenon of intermittent outputs occurs in multiple power conditioners 100A at the same time, there is a possibility that the system voltage Vac will become unstable, which is not desirably.
2.2 Schematic Configuration
A second embodiment in which the above-described chattering is avoided and which has a function of immediately returning to appropriate control will be described below.
As illustrated in
When the multivibrator 15c operates in the high-speed pulse control circuit 15, the microcomputer 50A determines the initial state of PWM control, that is, the switching element to be operated next and a pulse width of PWM control based on information of the system voltage Vac obtained thereafter, and accelerates follow-up of the phase information on a phase locked loop (PLL). In addition, a pulse width of PWM control is gently increased and decreased (soft start).
Particularly in the inverter 10B, when there is an operation in which a PWM drive signal is controlled by the high-speed pulse control circuit 15, it is assumed that there is a rapid change on the power system P side. Therefore, smooth returning can be realized by newly requiring an appropriate operation of the microcomputer 50A based on the system voltage Vac obtained thereafter.
2.3 Switching Operation After Stop of PWM Drive Signal
For example, when a DC bus voltage (input-side voltage of the switching circuit 11) at a certain point of time is Vdc and a system voltage is Vac, a current ΔI flowing during a ΔT period is expressed as Vdc−Vac=L·ΔI/ΔT.
Normally, the pulse width ΔT is appropriately adjusted such the current ΔI does not excessively flow. However, when the system voltage Vac rapidly changes, ΔI excessively flows unless ΔT is promptly changed.
However, generally, since the pulse width ΔT is designed to gently change through PI control (proportional-integral control), there is a possibility that follow-up for a rapid change in the system will be delayed and an overcurrent will be generated again at the time of returning.
Therefore, it is possible to prevent generation of an overcurrent in advance by providing restriction as follows and setting a pulse width, based on instantaneous voltage information acquired after a pulse stop.
ΔT<L·Imax/(Vdc−Vac)
At this time, it is desirable that Imax be a peak current value or the like at the time of a rated operation.
For example, it is assumed that a switching operation suitable for a system phase is performed by determining the switch to be operated, based on the positive/negative sign of the system voltage Vac acquired after a pulse stop, as in the table shown in
2.4 PLL Follow-Up Acceleration after Stop of PWM Drive Signal
In the system interconnection inverter, the system voltage Vac is used in a phase calculation of the system by the PLL. Generally, in order to relax an influence such as noise, PI control is included in PLL, so that the phase gently changes even if the system voltage Vac rapidly changes.
However, on the contrary, when a sudden phase change occurs on the system side, there is a need to immediately follow the system phase, I-gain (integral gain) is tentatively reset (initialized) so that it is possible to promptly follow the appropriate phase after a pulse stop.
2.5 Evaluation Result
As illustrated in
2.6 Processing Flow
As illustrated in
When an overcurrent is detected (Yes in Step S2), a PWM drive signal is instantly stopped being supplied from the microcomputer 50 to the inverter 10A (Step S3).
Thereafter, after the lapse of certain time (Step S4), a PWM drive signal restarts being supplied from the microcomputer 50 to the inverter 10A (Step S5).
Meanwhile, when it is recognized in Step S3 on the microcomputer 50 side that a PWM drive signal has stopped being supplied (Step S11), the switch to be operated and the pulse width are determined based on the positive/negative sign of the system voltage Vac acquired thereafter (Step S12). Moreover, the I-gain (integral gain) of the PLL is reset (Step S13).
When a PWM drive signal restarts being supplied in Step S5, a soft start in which a pulse width is gently increased and decreased (Step S14) is performed.
The configurations of the embodiments, the modification examples thereof, and the like may be combined together unless there is any particular hindrance factors and the like.
The present invention can be executed in various forms without departing from its gist and main features. Therefore, the embodiments and examples described above are merely examples in all aspects and are not to be interpreted restrictively. The scope of the present invention is indicated by Claims and is not constrained by this specification at all. Moreover, all the changes and modifications which belong to a scope equivalent to Claims are included within the scope of the present invention.
Number | Date | Country | Kind |
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2016-048218 | Mar 2016 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2017/000608 | 1/11/2017 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/154334 | 9/14/2017 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
9520815 | Sumi | Dec 2016 | B2 |
20100157634 | Yu | Jun 2010 | A1 |
20110310644 | Ogura | Dec 2011 | A1 |
20170288403 | Lung | Oct 2017 | A1 |
Number | Date | Country |
---|---|---|
H11-113251 | Apr 1999 | JP |
2000-14163 | Jan 2000 | JP |
2000-37081 | Feb 2000 | JP |
2000-333473 | Nov 2000 | JP |
2001-258264 | Sep 2001 | JP |
2008-92709 | Apr 2008 | JP |
2009-089541 | Apr 2009 | JP |
2013-162699 | Aug 2013 | JP |
Entry |
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“International Search Report (Form PCT/ISA/210)” of PCT/JP2017/000608, dated Apr. 11, 2017, with English translation thereof, pp. 1-4. |
“Written Opinion of The International Searching Authority (Form PCT/ISA/237)” of PCT/JP2017/000608, dated Apr. 11, 2017, with English translation thereof, pp. 1-14. |
Number | Date | Country | |
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20180248474 A1 | Aug 2018 | US |