Patent Application
20240409684
The present disclosure relates to polymerizable compositions and to polymeric or oligomeric compositions, as well as methods of making polymers or oligomers from polymerizable compositions. More particularly, this disclosure relates to ion-doped or ion-crosslinked polymers or oligomers. The present application also relates to self-setting composite materials and methods for making and using the same.
In recent years, biodegradable polymeric or oligomeric materials have found increased use in a wide range of biomedical engineering applications such as tissue engineering, drug delivery, wound dressing, diagnostic imaging, and medical device applications. New biodegradable polymeric or oligomeric materials having improved mechanical properties are highly desirable.
The generation of viable and functional bone grafts and materials that replicate the mechanical and osteogenic bioactivity of native bone has marked potential to improve the field of reconstructive orthopedic surgery. Critical for repair and reconstruction of congenital defects, cancer resections and trauma related injury is the ability to design such grafts with maximal efficiency that replicate the viscoelastic and antifatigue properties as well as the bioactivity of physiological hone tissue. Additionally, the ability to readily tailor the shape of materials and scaffolds to irregular and patient specific defects and to provide void filling and anchoring for implants remains critical to the field. Currently, generation of suitable grafts is limited by the availability of bio-derived materials and the poor mechanical and degradation properties as well as the limited biocompatibility and osteogenic activity of synthetic polymeric materials. Additionally, materials capable of rapid, in situ formation remain elusive.
Bone reconstructions often involve the use of allograft or autograft to replace damaged tissue. A significant limitation of these techniques is the difficulty in harvesting material and of three-dimensional contouring to match the original tissue geometry to be replaced. Additionally, donor site tissue morbidity or incompatibility and disease transmission limit the effectiveness of autografts and allografts respectively. Alternatively, use of decellularized bone matrices eliminates donor site morbidity and minimizes the risk to the patient from disease and immune response. However, the use of decellularized bone is still dependent on the harvesting and shaping of bone as well as the ability to completely denude the specimen of native cells. Finally, the use of polymer scaffolds eliminates the need for organic tissue harvesting and its accompanying limitations. Polymers exhibit the ability to engineer complex geometries with tailorable physical properties. Unfortunately, many polymers display limited usefulness due to issues including incompatible mechanical properties, internal porosities and geometries, and the generation of harmful degradation products in vivo.
Recently, much research effort has focused on the synthesis of self-setting materials capable of filling complex and irregular voids and of anchoring scaffolds implanted during surgery and capable of forming scaffolds with complex shapes. While a multitude of materials are capable of setting in situ, many rely on UV or redox activated crosslinking or the application of physiologically harmful additives or conditions. Popular cements such as PMMA also generate heat during crosslinking, raising concerns of tissue damage. Additionally, most settable materials are mechanically weak hydrogels (such as those based on alginate) or brittle and non-compliant pure ceramics (such as materials based upon calcium phosphate formation). Further, some previous polymer systems have relied on materials such as PEG, alginate, and acrylic acid, all of which suffer from excessive water uptake (limiting wet mechanical performance), as well as poor cell adhesion and bioactivity.
Thus, improved self-setting materials capable of being used in physiological environments are desired.
In one aspect, compositions comprising one or more monomers are described herein, which may provide, when reacted, biodegradable polymeric or oligomeric materials having improved mechanical properties, such as improved elasticity and strength. Such polymeric or oligomeric materials are also described herein. In yet another aspect, methods of making polymers or oligomers are described herein.
In some embodiments, a monomer composition or polymerizable composition described herein comprises, consists of, or consists essentially of the following: an alkoxylated, alkenoxylated, or non-alkoxylated and non-alkenoxylated citric acid, citrate, or ester/amide of citric acid; optionally, another alkoxylated, alkenoxylated, or non-alkoxylated and non-alkenoxylated citric acid, citrate, or ester/amide of citric acid; a polyol or polyamine such as a diol or diamine; and a salt. The salt may comprise a monovalent, divalent, or trivalent cation. In some embodiments, the composition further comprises, consists of, or consists essentially of at least one of a catechol-containing species, an alcohol/amine, an amide, a carboxylic acid, an isocyanate, an amino acid such as an alpha-amino acid, and a monomer comprising an alkyne moiety and/or an azide moiety. In some embodiments, the polymerizable composition is a self-setting composition.
In some embodiments, a composition described herein comprises, consists of, or consists essentially of a polymer or oligomer formed from or formed by reacting the following: an alkoxylated, alkenoxylated, or non-alkoxylated and non-alkenoxylated citric acid, citrate, or ester/amide of citric acid; optionally, another alkoxylated, alkenoxylated, or non-alkoxylated and non-alkenoxylated citric acid, citrate, or ester/amide of citric acid; a polyol or polyamine such as a diol or diamine; and a salt. The salt may comprise a monovalent, divalent, or trivalent cation. In further embodiments, at least one of a catechol-containing species, an alcohol/amine, an amide, a carboxylic acid, an isocyanate, an amino acid such as an alpha-amino acid, and a monomer comprising an alkyne moiety and/or an azide moiety may be used to form or in the reaction for forming the polymer or oligomer.
In some embodiments, a method described herein comprises, consists of, or consists essentially of reacting an alkoxylated, alkenoxylated, or non-alkoxylated and non-alkenoxylated citric acid, citrate, or ester/amide of citric acid; optionally, another alkoxylated, alkenoxylated, or non-alkoxylated and non-alkenoxylated citric acid, citrate, or ester/amide of citric acid; a polyol or polyamine such as a diol or diamine; and a salt to form a polymer or an oligomer. The salt may comprise a monovalent, divalent, or trivalent cation. In some embodiments, when the salt comprises a monovalent cation, a divalent and/or a trivalent cation are also present to form the polymer or oligomer. In further embodiments, at least one of a catechol-containing species, an alcohol/amine, an amide, a carboxylic acid, an isocyanate, an amino acid such as an alpha-amino acid, and a monomer comprising an alkyne moiety and/or an azide moiety may be reacted to form the polymer or oligomer, the method may also, in some embodiments, comprise cross-linking.
Additionally, in the embodiments described above, it is possible for the salt to be omitted, provided that one or more of the monomers or reactants described above include a metal cation, such as a divalent or trivalent metal cation, that can crosslink the polymer or oligomer to form a crosslinked polymer or oligomer network. For example, in some instances, the citric acid-based monomer is provided as a salt or cation-anion complex in which at least one divalent or trivalent metal is present. In such cases, crosslinking may occur through the one or more divalent or trivalent metal cations, without the use of a separate, additional salt described hereinabove.
Thus, in some embodiments, the present invention provides a polymerizable composition comprising one or more monomers of Formula (A1); optionally one or more monomers of Formula (A2); one or more monomers of Formula (B1), (B2), or (B3); and an additional salt of Formula AB:
In some aspects, R1, R2, and R3 are each, independently, —H, —CH3, or —CH2CH3.
In some embodiments, the composition comprises one or more monomers of Formula (A2).
In some aspects, at least one of R1, R2, and R3 is M2+ or M3+.
In some embodiments, one or more monomers of Formula (A1) comprise monosodium citrate, disodium citrate, and/or trisodium citrate. In some embodiments, one or more monomers of Formula (A1) comprise calcium citrate.
In some aspects, A is a monovalent cation selected from the group consisting of Na+, K+, and Li+. In other aspects, A is a divalent cation. In some embodiments, the salt of Formula AB is selected from CaCl2, Ca(NO3)2, CaI2, CaBr2, CaCO3, and calcium citrate. In other embodiments, A is a trivalent cation.
In some embodiments, the composition of the present invention further comprises one or more monomers of Formula (C), Formula (D1), Formula (D2), Formula (D3), Formula (D4), Formula (E1), Formula (E2), Formula (F), Formula (G), Formula (H1), Formula (H2), Formula (H3), Formula (I1), Formula (I2), Formula (I3), Formula (I4), Formula (I5), and/or Formula (I6):
wherein
In some aspects, the composition comprises a monomer of Formula (C), and the monomer of Formula (C) is selected from dopamine, L-DOPA, D-DOPA, and 3,4-dihydroxyhydrocinnamic acid. In some aspects, the composition comprises one or more monomers selected from maleic acid, maleic anhydride, and fumaric acid. In some embodiments, the composition comprises one or more monomers of Formula (G).
In some embodiments, the composition comprises one or more monomers comprising one or more alkyne moieties or one or more azide moieties. In further embodiments, the composition comprises one or more monomers comprising one or more azide moieties and the one or more monomers comprising one or more azide moieties comprises a monomer of Formula (H1), (H2), or (H3):
wherein
In some embodiments, the composition comprises one or more monomers comprising one or more alkyne moieties and the one or more monomers comprising one or more alkyne moieties comprises a monomer of Formula (I1), (I2), (I3), (I4), (I5) or (I6):
wherein
In some aspects, the one or more monomers comprising one or more alkyne moieties or one or more azide moieties comprises a peptide, polypeptide, nucleic acid, or polysaccharide.
In some embodiments, the composition provided by the present invention comprises a solvent, e.g., water or a mixture of water and an organic solvent.
In some embodiments, the salt of Formula AB has a solubility of at least 50 g/100 mL in water at 25° C. In some embodiments, the salt has a solubility of 5.0 g/L or less in water at 25° C. In some embodiments, the salt has a solubility of 1.0 g/L or less in water at 25° C.
In some aspects, the present invention also provides a a composition comprising: a polymer or oligomer formed from one or more monomers of Formula (A1), optionally one or more monomers of Formula (A2), one or more monomers of Formula (B1), (B2), or (B3), and an additional salt of Formula AB:
wherein
In some aspects, R1, R2, and R3 are each, independently, —H, —CH3, or —CH2CH3.
In some embodiments, the polymer or oligomer is formed from one or more monomers of Formula (A2).
In some embodiments, at least one of R1, R2, and R3 is M2 or M3+.
In some aspects, one or more monomers of Formula (A1) comprise monosodium citrate, disodium citrate, and/or trisodium citrate. In some aspects, one or more monomers of Formula (A1) comprise calcium citrate.
In some embodiments, A is a monovalent cation selected from the group consisting of Na+, K+, and Li+. In some embodiments, A is a divalent cation. In some embodiments, the salt of Formula AB is selected from CaCl2), Ca(NO3)2, CaI2, CaBr2, CaCO3, and calcium citrate. In other embodiments, A is a trivalent cation.
In some embodiments, the polymer or oligomer is formed from one or more monomers of Formula (A), optionally one or more monomers of Formula (A2), one or more monomers of Formula (B1), (1B2), or (B3), an additional salt of Formula AB, and one or more monomers of Formula (C), Formula (D1), Formula (D2), Formula (D3), Formula (D4), Formula (E1), Formula (E2), Formula (F), Formula (G), Formula (H1), Formula (H2), Formula (H3), Formula (I1). Formula (I2), Formula (I3), Formula (I4), Formula (I5), and/or Formula (I6):
wherein
In some embodiments, the polymer or oligomer is formed from a monomer of Formula (C), and the monomer of Formula (C) is selected from dopamine, L-DOPA, D-DOPA, and 3,4-dihydroxyhydrocinnamic acid. In other embodiments, the polymer or oligomer is formed from one or more monomers selected from maleic acid, maleic anhydride, and fumaric acid. In some embodiments, the polymer or oligomer is formed from one or more monomers of Formula (A), optionally one or more monomers of Formula (A2), one or more monomers of Formula (B1), (B2), or (B3), an additional salt of Formula AB, and one or more monomers comprising a diamine.
In some embodiments, the diamine has the structure of Formula (G):
wherein q is an integer ranging from 1 to 20.
In some aspects, the polymer or oligomer is formed from one or more monomers of Formula (A), optionally one or more monomers of Formula (A2), one or more monomers of Formula (B1), (B2), or (B3), an additional salt of Formula AB, and one or more monomers comprising one or more alkyne moieties or one or more azide moieties.
In other aspects, the polymer or oligomer is formed from one or more monomers comprising one or more azide moieties and the one or more monomers comprising one or more azide moieties comprises a monomer of Formula (H1), (H2), or (H3):
wherein
In some embodiments, the polymer or oligomer is formed from one or more monomers comprising one or more alkyne moieties and the one or more monomers comprising one or more alkyne moieties comprises a monomer of Formula (I1), (I2), (I3), (I4), (I5) or (I6):
wherein
In some aspects, the one or more monomers comprising one or more alkyne moieties or one or more azide moieties comprises a peptide, polypeptide, nucleic acid, or polysaccharide.
In some embodiments, the present invention also provides a method of making a polymer or oligomer, the method comprising:
wherein
In some aspects, R1, R2, and R3 are each, independently, —H, —CH3, or —CH2CH3. In some embodiments, one or more monomers of Formula (A2) are reacted to form the polymer or oligomer. In some embodiments, at least one of R1, R2, and R3 is M2+ or M3+.
In some embodiments, the one or more monomers of Formula (A1) comprise monosodium citrate, disodium citrate, and/or trisodium citrate. In other embodiments, the one or more monomers of Formula (A1) comprise calcium citrate.
In some aspects. A is a monovalent cation selected from the group consisting of Na+, K+, and Li+. In other aspects, A is a divalent cation. In some embodiments, AB is selected from CaCl2, Ca(NO3)2, CaI2, CaBr2, CaCO3, and calcium citrate. In some embodiments, A is a trivalent cation.
In some embodiments, the polymer or oligomer is formed by reacting one or more monomers of Formula (A), optionally one or more monomers of Formula (A2), one or more monomers of Formula (B1), (B2), or (B3), an additional salt of Formula AB, and one or more monomers of Formula (C), Formula (D1), Formula (D2), Formula (D3), Formula (D4), Formula (E1), Formula (E2). Formula (F), Formula (G), Formula (H1), Formula (H2), Formula (H3), Formula (I1), Formula (I2), Formula (I3). Formula (I4), Formula (I5), and/or Formula (I6):
wherein
In some aspects, a monomer of Formula (C) is reacted, and the monomer of Formula (C) is selected from dopamine, L-DOPA, D-DOPA, and 3,4-dihydroxyhydrocinnamic acid.
In some embodiments, one or more monomers selected from maleic acid, maleic anhydride, and fumaric acid are reacted.
In some aspects, the polymer or oligomer is formed by reacting one or more monomers of Formula (A), optionally one or more monomers of Formula (A2), one or more monomers of Formula (B1), (B2), or (B3), an additional salt of Formula AB, and one or more monomers comprising a diamine.
In some aspects, the diamine has the structure of Formula (G):
wherein q is an integer ranging from 1 to 20.
In some embodiments, the polymer or oligomer is formed by reacting one or more monomers of Formula (A), optionally one or more monomers of Formula (A2), one or more monomers of Formula (B1), (B2), or (B3), an additional salt of Formula AB, and one or more monomers comprising one or more alkyne moieties or one or more azide moieties. In further aspects, one or more monomers comprising one or more azide moieties are reacted, and the one or more monomers comprising one or more azide moieties comprise a monomer of Formula (H1), (H2), or (H3):
wherein
In some aspects, one or more monomers comprising one or more alkyne moieties is reacted, and the one or more monomers comprising one or more alkyne moieties comprise a monomer of Formula (I1), (I2), (I3), (I4), (I5) or (I6):
wherein
In some aspects, one or more monomers comprising one or more alkyne moieties or one or more azide moieties comprises a peptide, polypeptide, nucleic acid, or polysaccharide.
In some embodiments, the reacting is carried out in a solvent, e.g., water or a mixture of water and an organic solvent. In further aspects, the mixture is formed primarily from water. e.g., the solvent comprises at least 95% by volume water.
In some aspects, the salt of Formula AB has a solubility of at least 50 g/100 mL in water at 25° C. In some aspects, the salt of Formula AB has a solubility of 5.0 g/L or less in water at 25° C. In some aspects, the salt of Formula AB has a solubility of 1.0 g/L or less in water at 25° C.
In some embodiments, the method provided by the present invention further comprises cross-linking the polymer or oligomer through the M+, M2+, M3+, and/or A metal cations. In further embodiments, one or more pendant groups of the polymer or oligomer chelate one or more of the M+, M2+, M3+, and/or A metal cations.
In some embodiments, the method further comprises cross-linking the polymer or oligomer through undissolved particles of the salt of Formula AB. In further aspects, cross-linking occurs at the same time as polymerizing.
In some embodiment, the present invention also provides a method of additive manufacturing that comprises forming a plurality of layers of a three-dimensional object from the compositions comprising a polymer or oligomer as described above, and the three-dimensional object so produced.
The present invention also relates to self-setting materials composed of mixtures of a metal oxide crosslinker and citrate based polymers, such as polyesters composed of octanediol and citric acid monomers. Not intending to be bound by theory, it is believed that metal oxides combined with the citrate polymer form ionic crosslinks through direct reaction between the metal oxide and the terminal carboxyl groups of the polymer, creating a crosslinked polymer network spontaneously at room temperature. Self-setting formulations described herein, in some embodiments, are capable of acting as void fillers with significant mechanical strength, elasticity, and self-healing potential. Self-setting formulations described herein can also be altered with the addition of ceramics or other additives. Metal oxide derived crosslinks described herein are capable of incorporating ions including calcium, magnesium, and zinc, which possess osteogenic differentiation potential as well as ions including copper and zinc with antibacterial capability. Self-setting citrate based materials described herein therefore have potential in the orthopedic field as void fillers and anchoring for surgical implants and scaffolds, as well as, when combined with porogens and other additives, anatomically correct scaffolds based on patient specific anatomy.
This disclosure describes self-setting metal oxide/citrate-based polymer composites and methods for making and using the same. Citrate is a natural metabolite and key element in natural bone, and thus, citrate-based polymer are biocompatible, having relatively benign effects on cells and surrounding tissue. Without wishing to be bound by any particular theory, it is believed that the metal oxides in the disclosed composites undergo reactions with the large number of carboxyl terminal groups in the citrate-based polymers, with water being formed as a major byproduct. Such reactions, it is believed, result in the formation of multiple ionic crosslinks between the citrate-based polymer chains, creating a solid, crosslinked (“set”) network. Crucially, these crosslinking (setting) reactions are capable of proceeding at room and physiological temperature without modification of the polymer or metal oxide or the addition of catalysts, etc. Resulting materials display significant strength and elasticity. Additionally, through the incorporation of metal oxides, e.g., CaO, MgO, ZnO, CuO, etc., improved osteogenic, antibacterial, angiogenesis, wound healing, and hemostat potential due to the metal ion release will accompany the improved physical properties. Metal oxide/citrate-based polymer self-setting materials thus have multiple potentials in tissue engineering, including in situ setting, formation of anatomically correct scaffolds when combined with molding, and 3D printing of scaffolds utilizing the rapid setting potential of the system. Additionally, metal oxide/citrate-based polymer self-setting materials have potential uses in the orthopedic field as void fillers and as anchoring for surgical implants and scaffolds, as well as, when combined with porogens and other additives, as anatomically correct scaffolds based on patient specific anatomy.
A representative citrate polymer is poly(octanediol-co-citric acid) (POC) or poly(ethylene glycol-co-citric acid). Citrate polymers can be dissolved in organic solvents such as acetone, ethanol, or water depending on their solubility. Citrate polymers are platform materials to which metal oxides, metal ions, and the combination thereof can be incorporated to impart combinatory enhanced physical (such as improved mechanical strengths and fast setting) and biological functions to the resultant materials that other polymers could not attain. Metal oxides are incorporated into the polymer solution or prepolymer (without solvent) via physical mixing and participate, it is believed, in direct, catalyst free reactions with the carboxyl groups of citric acids. It is believed that ions from the metal oxide form a reversible crosslinking network capable of setting the citrate polymer into a solid material in situ. Metal oxide incorporating polymer can be formed into films/3D fillers through direct casting. Thermal esterification subsequent to the metal oxide/carboxyl group reaction can also be applied to further strengthen the material. Porous scaffolds may be forms via physical mixing of polymer solutions with sodium chloride porogen and subsequent thermal crosslinking and porogen leaching, and composites may be formed via physical mixing of polymer with hydroxyapatite or other fillers and, if desired, subsequent thermal crosslinking.
It is an objective of the invention to incorporate metal oxides or combination of metal oxides homogeneously into POC through, what is believed to be, direct, catalyst free reaction of metal oxides with the carboxyl groups of the citrate-based polymer, e.g., POC.
It is an objective of this invention to create injectable citrate-based materials capable of quickly self-setting at physiological temperature to function as void fillers and to anchor scaffolds. The injectable citrate based polymers can be dissolved in either water or organic solvents.
It is an objective of this invention to create self-setting composites by mixing ceramics and other additives with metal oxide/POC.
It is an objective of this invention to increase the mechanical strength of thermally crosslinked POC films in dry and hydrated conditions through the incorporation of metal oxides.
It is an objective of this invention to fabricate thermally crosslinked porous scaffolds and composites with homogeneous physical properties and improved mechanical strength utilizing metal oxide/POC.
Another objective of the invention is to fabricate materials capable of promoting osteogenic differentiation of human mesenchymal stem cells using metal oxide/POC.
It is an objective of the invention to fabricate materials with antibacterial capability using metal oxide/POC.
It is an objective of the invention to fabricate hemostat capable materials using ion doped POC
It is an objective of this invention to incorporate metal oxides into various citrate based materials including but not limited to poly(octanediol-co-citric acid) (POC), biodegradable photoluminescent polymers (BPLPs), and injectable citrate based mussel inspired bioadhesive (iCMBA).
It is an objective of this invention to create anatomically correct scaffolds by combining metal oxide/POC and composites of the same with molds generated from 3D imaging.
It is an objective of this invention to develop formulations of the above materials for 3D printing.
The applications of metal oxide/citrate based polymer materials include but are not limited to the following: orthopedic tissue engineering materials including composites and porous scaffolds for critical size segmental defect repair and fixation and spinal fusion and films for periosteum repair and barrier functionality; antibacterial capable materials for preventing and controlling infection; hemostat capable materials for controlling bleeding in wounds and surgical implantation procedures; self-setting materials for void filling and fracture fixation; and self-setting materials for generation of molded or 3D printed scaffolds.
Accordingly, in some embodiments the present invention provides a self-setting composition, comprising:
wherein
In some embodiments, the polymer or oligomer is formed from one or more monomers of Formula (A1), optionally one or more monomers of Formula (A2), one or more monomers of Formula (B1), (B2), or (B3), and one or more monomers of Formula (C), Formula (D1), Formula (D2), Formula (D3), Formula (D4), Formula (E1), Formula (E2), Formula (F), Formula (G), Formula (H1), Formula (H2), Formula (H3), Formula (I1), Formula (I2), Formula (I3). Formula (I4), Formula (I5), and/or Formula (I6):
wherein
In some aspects, the metal oxide is a metal oxide of Zn, Mg, Cu, Ca, or a combination thereof.
In some embodiments, the self-setting composition of the invention further comprises a filler, e.g., a filler that is at least one of hydroxyapatite, B-tricalcium phosphate, pearl powder, and octacalcium phosphate.
In some aspects, the self-setting composition of the invention has a setting time of less than 120 minutes at room temperature (25° C.), e.g., less than 80 minutes at room temperature (25° C.) or less than 60 minutes at room temperature (25° C.). In some aspects, the self-setting composition of the invention has a setting time of less than 40 minutes at a physiological temperature of 37° C., e.g., less than 20 minutes at a physiological temperature of 37° C. In some aspects, the composition does not comprise a catalyst that affects setting time.
In some embodiments, the present invention also provides a method of making a self-setting composition, the method comprising:
wherein
In some embodiments, the polymer or oligomer is formed from one or more monomers of Formula (A1), optionally one or more monomers of Formula (A2), one or more monomers of Formula (B1), (B2), or (B3), and one or more monomers of Formula (C), Formula (D1), Formula (D2), Formula (D3), Formula (D4), Formula (E1), Formula (E2), Formula (F), Formula (G), Formula (H1), Formula (H2), Formula (H3), Formula (I1), Formula (I2), Formula (I3), Formula (I4), Formula (I5), and/or Formula (I6):
3 wherein
In some aspects, the polymer or oligomer is dissolved in a solvent, e.g., water, an organic solvent or a mixture thereof.
In some embodiments, the method of making a self-setting composition further comprises adding a tiller to the metal oxide/polymer mixture. In further embodiments, the filler is at least one of hydroxyapatite, B-tricalcium phosphate, pearl powder, and octacalcium phosphate.
In some aspects, the method further comprises adding a porogen to the metal oxide/polymer mixture. In some embodiments, the method further comprises forming a film or mold from the metal oxide/polymer mixture. In some aspects, the method further comprises injecting the metal oxide/polymer mixture into a void, e.g., an orthopedic void. In some aspects, the method further comprises evaporating the liquid or a solvent of the metal oxide/polymer mixture.
In some embodiments, the method further comprises thermally crosslinking the metal oxide/polymer mixture, e.g., after the liquid or a solvent of the metal oxide/polymer mixture is evaporated.
In some embodiments, the present invention also provides a method of additive manufacturing that comprises forming a plurality of layers of a three-dimensional object from the self-setting composition of the invention.
In some embodiments, the present invention also provides a method of filling a void that comprises injecting the self-setting composition of the invention into the void, e.g., an orthopedic void, such as a fracture.
In some embodiments, the present invention also provides a method of treating a physiological environment that comprises setting the self-setting composition of the invention in the physiological environment. In further embodiments, a temperature of the physiological environment is from 32 to 39° C.
These and other embodiments, compositions and applications are described in more detail in the detailed description that follows.
The present invention relates to polymerizable compositions, i.e., compositions comprising monomers that may be reacted to form a polymer or an oligomer. The present invention also relates to polymeric or oligomeric compositions, i.e., compositions that comprise a polymer or an oligomer as described herein. The polymeric compositions of the present invention may comprise a metal cation. e.g., a monovalent, a divalent or a trivalent metal cation, or a metal oxide.
The polymeric or oligomeric compositions of the present invention may be self-setting. The term “self-setting”, as used herein, refers to the ability of the composition to create a crosslinked polymer network. In some embodiments, a self-setting composition may be a liquid composition that may polymerize into a rigid polymer network. Without wishing to be bound by a specific theory, it is believed that a metal cation, e.g., a monovalent, a divalent or a trivalent metal cation, or a metal oxide combined with a polymer, e.g., a citrate polymer, may form ionic crosslinks through direct reaction between the metal oxide and the terminal carboxyl groups of the polymer, creating a crosslinked polymer network. For example, metal cations or a metal oxides present in the polymeric or oligomeric compositions may undergo reactions with the large number of carboxyl terminal groups in the citrate-based polymers, with water being formed as a major byproduct. Such reactions, it is believed, result in the formation of multiple ionic crosslinks between the citrate-based polymer chains, creating a solid, crosslinked (“set”) network.
The crosslinking (setting) reactions are capable of proceeding at room and physiological temperature without modification of the polymer or metal oxide or the addition of catalysts, etc. Thus, in some embodiments, the crosslinked polymer network may form spontaneously, e.g., at room temperature or at body temperature, i.e., about 37° C. In some embodiments, the crosslinked polymer network may form inside a subject, e.g., a human subject, after the polymeric or oligomeric composition of the invention is injected into the subject, in one example, a polymeric or oligomeric composition may be mixed with a metal cation or a metal oxide, and may then be injected into a subject while the composition is in liquid form and prior to formation of the crosslinked polymer network. In another example, a polymeric or oligomeric composition in liquid form and a composition comprising a metal cation or a metal oxide in liquid form may be injected separately into a subject. In this example, the polymeric or oligomeric composition and a composition comprising a metal cation or a metal oxide are mixed inside the subject to form the crosslinked polymer network.
The polymeric or oligomeric compositions of the invention may comprise salt, e.g., associated or dissociated salt comprising a monovalent, divalent, or trivalent metal cation, or a metal oxide at a concentration of about 0.001 M or higher. e.g., about 0.005 M or higher, about 0.01 M or higher, about 0.05 M or higher, about 0.1 M or higher, about 0.5 M or higher, or about 1 M or higher. In some embodiments, the polymeric or oligomeric compositions of the invention may comprise salt, e.g., associated or dissociated salt comprising a monovalent, divalent, or trivalent metal cation, or a metal oxide at a concentration of about 0.001 M to about 2 M, about 0.001 M to about 0.01 M, about 0.005 M to about 0.01 M, about 0.005 M to about 0.05M, about 0.01 M to about 0.1 M, about 0.05 M to about 0.1 M, about 0.1 M to about 1M, or about 0.5 M to about 2M.
In some embodiments, the crosslinked polymer network produced using the self-setting compositions of the invention comprises only ionic bonds. In other embodiments, the crosslinked polymer network of the invention may further comprise, in addition to the ionic bonds, other crosslinks, e.g., non-ionic crosslinks, such as covalent crosslinks, between polymer chains. Non-ionic crosslinks in the polymer network may be created, e.g., by curing the polymeric or oligomeric composition described herein. e.g., by heating, and/or by using free radical polymerization. In one exemplary embodiment, a crosslinked polymer network comprising ionic and non-ionic, e.g., covalent, bonds between polymer chains may be created by first combining a polymeric or oligomeric composition with a metal cation or metal oxide to create an ionically crosslinked polymer network; and then creating non-ionic crosslinks in the ionically crosslinked polymer network, e.g., by curing or using free radical polymerization. In another exemplary embodiment, a crosslinked polymer network may be created by non-ionically crosslinking a polymer or oligomer composition, e.g., by curing or using free radical polymerization, to create a non-ionically crosslinked polymer network; and then combining the non-ionically crosslinked polymer network with a metal cation or a metal oxide to create ionic crosslinks.
The compositions of the present invention have multiple potential uses in tissue engineering, including in situ setting, formation of anatomically correct scaffolds when combined with molding, and 3D printing of scaffolds utilizing the rapid setting potential of the system. Additionally, the compositions of the present invention have potential uses in the orthopedic field as void fillers and as anchoring for surgical implants and scaffolds, as well as, when combined with porogens and other additives, as anatomically correct scaffolds based on patient specific anatomy.
Embodiments described herein can be understood more readily by reference to the following detailed description, examples, and figures. Elements, apparatus, and methods described herein, however, are not limited to the specific embodiments presented in the detailed description, examples, and figures. It should be recognized that these embodiments are merely illustrative of the principles of the present invention. Numerous modifications and adaptations will be readily apparent to those of skill in the art without departing from the spirit and scope of the invention.
In addition, all ranges disclosed herein are to be understood to encompass any and all subranges subsumed therein. For example, a stated range of “1.0 to 10.0” should be considered to include any and all subranges beginning with a minimum value of 1.0 or more and ending with a maximum value of 10.0 or less. e.g., 1.0 to 5.3, or 4.7 to 10.0, or 3.6 to 7.9. All ranges disclosed herein are also to be considered to include the end points of the range, unless expressly stated otherwise. For example, a range of “between 5 and 10,” “from 5 to 10,” or “5-10” should generally be considered to include the end points 5 and 10.
Further, when the phrase “up to” is used in connection with an amount or quantity, it is to be understood that the amount is at least a detectable amount or quantity. For example, a material present in an amount “up to” a specified amount can be present from a detectable amount and up to and including the specified amount.
In one aspect, a polymerizable composition comprising, consisting of, or consisting essentially of: (i) an alkoxylated, alkenoxylated, or non-alkoxylated and non-alkenoxylated citric acid, citrate, or ester/amide of citric acid; optionally, another alkoxylated, alkenoxylated, or non-alkoxylated and non-alkenoxylated citric acid, citrate, or ester/amide of citric acid; (ii) a polyol or polyamine such as a diol or diamine; and (iii) at least one of an associated or dissociated salt comprising a monovalent, divalent, or trivalent metal cation. The polymerizable compositions described herein may also comprise water or an aqueous solvent. In some embodiments, these compositions can be reacted or polymerized to form compositions comprising polymers or oligomers that are reaction products of at least (i), (ii) and (iii).
The polymerizable monomer compositions described herein, in some cases, contain a majority (more than 50%) monomers or reactants, e.g., of (i) an alkoxylated, alkenoxylated or non-alkoxylated and non-alkenoxylated citric acid, citrate or ester/amide of citric acid, optionally, another alkoxylated, alkenoxylated or non-alkoxylated and non-alkenoxylated citric acid, citrate or ester/amide of citric acid, (ii) a polyol or polyamine, such as a diol or diamine, and (iii) at least one of an associated or dissociated salt comprising a monovalent, divalent or trivalent metal cation. In some embodiments, the polymerizable compositions comprise more than 60%, more than 70%, more than 80%, more than 90%, more than 95%, more than 99%, or 100% monomer. In some embodiments, the polymerizable compositions described herein do not comprise any polymers or oligomers that are reaction products of at least (i), (ii) and (iii). In some cases, the amount of these polymers or oligomers is less than 50%, less than 40%, less than 30%, less than 20%, less than 10%, less than 5% or less than 1%.
In the polymerizable monomer compositions of the invention, salt, e.g., associated or dissociated salt comprising a monovalent, divalent, or trivalent metal cation, may be present at a concentration of about 0.001 M or higher, e.g., about 0.005 M or higher, about 0.01 M or higher, about 0.05 M or higher, about 0.1 M or higher, about 0.5 M or higher, or about 1 M or higher. In some embodiments, the polymerizable monomer compositions of the invention may comprise salt, e.g., associated or dissociated salt comprising a monovalent, divalent, or trivalent metal cation, at a concentration of about 0.001 M to about 2 M, about 0.001 M to about 0.01 M, about 0.005 M to about 0.01 M, about 0.005 M to about 0.05M, about 0.01 M to about 0.1 M, about 0.05 M to about 0.1 M, about 0.1 M to about 1 M, or about 0.5 M to about 2M.
In some embodiments, a monomer including an alkoxylated, alkenoxylated, or non-alkoxylated and non-alkenoxylated citric acid, citrate, or ester/amide of citric acid as described herein may be a monomer according to Formula (A1):
wherein
In some embodiments, at least one of R1, R2, and R3 may independently be H, —CH3, —CH2CH3, and in other embodiments, at least one of R1, R2, and R3 may independently be M+, M2+ or M3+, and in still other embodiments R1, R2, and R3 may independently be M2+ or M3+. For example, the monomer according to Formula (A1) can be citric acid or calcium citrate.
Additionally, another optionally added monomer may be a monomer according to Formula (A2):
wherein
In some embodiments, at least one of R1, R2, and R3 is H, —CH3, —CH2CH3. In other cases, at least one of R1, R2, and R3 is M+, M2+ or M3+. In still other instances, at least one of R1, R2, and R3 is M2+ or M3+.
Non-limiting examples of polyols/polyamines suitable for use in some embodiments described herein include C2-C20, C2-C12, or C2-C6 aliphatic alkane diols/diamines, including α,ω-n-alkane diols/diamines, or α,ω-alkene diols/diamines. For instance, in some cases, a polyol/polyamine comprises 1,4-butanediol/diamine, 1,6-hexanediol/diamine, 1,8-octanediol/diamine, 1,10-decanediol/diamine, 1,12-dodecanediol/diamine, 1,16-hexadecanediol/diamine, or 1,20-icosanediol/diamine. Branched α,ω-alkane diols/diamines or α,ω-alkene diols/diamines can also be used. Additionally, a polyol/polyamine can also be an aromatic diol/diamine. Further, in some embodiments, a polyol/polyamine comprises a poly(ethylene glycol) (PEG) or poly(propylene glycol) (PPG) having terminal hydroxyl or amine groups. Any such PEG or PPG not inconsistent with the objectives of the present disclosure may be used. In some embodiments, for instance, a PEG or PPG has a weight average molecular weight between about 100 and about 5000 or between about 200 and about 1000, or between 200 and about 100,000.
In some embodiments, the polyol/polyamine, e.g., diol or diamine, may have the structures represented by Formula (B1) and/or Formula (B2):
wherein
For example, in some cases, the polyol or polyamine has the structure represented by Formula (B3):
wherein X4 is O or NH, and n is as defined above for Formulae (B1) and (B2).
Further, the monomers of Formula (A1), optional (A2), (B1), (B2), and (B3) can be used in any ratio not inconsistent with the objectives of the present disclosure. In addition, altering the ratios of monomers can, in some embodiments, alter the biodegradability, the mechanical strength. e.g., the elasticity and strength, and/or other properties of the polymer formed from reaction of the monomers. In some embodiments, the ratio of monomer (A1) to monomer (B1), monomer (B2), or monomer (B3) is between about 1:10 and about 10:1 or between about 1:5 and about 5:1. In some embodiments, the ratio of monomer (A1) to monomer (B1), monomer (B2), or monomer (83) is between about 1:4 and about 4:1. In some embodiments, the ratio is about 1:1. When (A2) is used, the ratio of monomer (A1) to monomer (A2), in some cases, is between about 1:10 and about 10:1 or between about 1:5 and about 5:1 In some embodiments, the ratio of monomer (A1) to monomer (A2) is between about 1:4 and about 4:1. In some embodiments, the ratio is about 1:1. Additionally, when (A2) is reacted, the ratio of monomer (A2) to monomer (B1), monomer (82), or monomer (83), in some instances, is between about 1:10 and about 10:1 or between about 1:5 and about 5:1. In some embodiments, the ratio of monomer (A2) to monomer (B1), monomer (B2), or monomer (B2) is between about 1:4 and about 4:1. In some embodiments, the ratio is about 1:1.
The salt of Formula AB can be any salt not inconsistent with the objectives of the present disclosure. For example, in some cases. A is a monovalent, divalent, or trivalent metal cation, and B is a simple anion or a complex anion. The monovalent, divalent, or trivalent cation described herein is not limited and can include, for example, at least one of Mg2+, Ca2+. Zn2+, Cu2+, Co2+, Fe2+, Fe3+, Cr2+, Mn2+, Co3+, Sr2+, V2+, V3+, Ti2+, Ti3+, Sr2+, Ni2+, Al3+, Al2+, Cr3+, Ba2+, Na2+, K+, and Li+. The anion B is not limited, and can be any anion that forms a neutral salt with the monovalent, divalent, or trivalent metal cation. For example, if the metal cation A is Ca2+, Cl−, citrate. Br−, CO32−, I−, and NO3− are suitable counter-ions or anions in some instances. As understood by one of ordinary skill in the art, when used, Cl−, Br−, I−, or NO3− are present in a ratio of about 2:1 with respect to Ca2+, and CO32−, when used, is present in about a 1:1 ratio with respect to Ca2+. In some cases, B is Cl−, Br−, I−, citrate, NO3−, or CO32−. Other anions may also be used.
Moreover, the amount of associated or dissociated salt AB is not particularly limited and in some embodiments can be from 0.005 to 0.6 or even higher (e.g., 0.8, 1.0, 1.5, or 2.0) equivalents of associated or dissociated salt for every 1 equivalent of alkoxylated, alkenoxylated, or non-alkoxylated and non-alkenoxylated citric acid, citrate, or ester/amide of citric acid (e.g., monomer having the structure of Formula (A1) and/or (A2)). In some embodiments, the range is 0.01 to 0.3, 0.02 to 0.2, or 0.03 to 0.1 equivalents of associated or dissociated salt AB for every 1 equivalent of alkoxylated, alkenoxylated, or non-alkoxylated and non-alkenoxylated citric acid, citrate, or ester/amide of citric acid.
Polymerizable compositions described herein may comprise water or an aqueous or water-based solvent as a solvent or as the only solvent. An aqueous solvent comprises a majority (greater than 50%) water, and may comprise more than 60%, more than 70%, more than 80%, more than 90%, more than 95%, more than 99%, but not 100% water. In some embodiments, the aqueous solvent also comprises an organic co-solvent, including a polar or non-polar organic solvent (such as acetone or ethanol) in an amount greater than 0%, but not greater than 50%.
In some embodiments of the polymerizable compositions described herein, the salt described herein may be soluble, partially soluble, or insoluble in water or an aqueous or water-based solvent described herein. In some cases, the solubility of the salt in water can be at least 30 g/100 mL, at least 50 g/100 mL, or at least 75 g/100 mL at 25° C. Alternatively, in other embodiments, the solubility of the salt in water may be less than 30 g/l, less than 20 g/L, less than 10 g/L, less than 5 g/L, or less than 1 g/L at 25° C.
Additionally, as described above, it is possible for the salt AB to be entirely omitted from compositions described herein. It may be especially desirable to omit the salt AB if one or more of the monomers or reactants described above include a metal cation, such as a divalent or trivalent metal cation, that can crosslink the polymer or oligomer to form a crosslinked polymer or oligomer network. For example, in some instances, the citric acid-based monomer (e.g., having the structure of Formula (A1) or (A2)) is provided as a salt or cation-anion complex in which at least one divalent or trivalent metal is present (e.g., in which at least one of R1, R2, and R3 is M2+ or M3+). In such cases, crosslinking may occur through the one or more divalent or trivalent metal cations, without the use of a separate, additional salt described hereinabove.
In addition to comprising monomers or reactants (i), (ii), and (iii) described above, a composition described herein can also comprise one or more additional monomers or reactants. For instance, in some cases, a composition described herein further comprises (iv) a catechol-containing species. In some embodiments, the components of such a composition are reacted or polymerized to form a polymer or oligomer that is a reaction product of at least (i), (ii), (iii) and (iv) above.
The catechol-containing species can comprise any catechol-containing species not inconsistent with the objectives of the present disclosure. In some cases, a catechol-containing species comprises at least one moiety that can form an ester or amide bond with another chemical species used to form a polymer in embodiments where the monomers are reacted. For example, in some cases, a catechol-containing species comprises an alcohol moiety, an amine moiety, a carboxylic acid moiety, or a combination thereof. Further, in some instances, a catechol-containing species comprises a hydroxyl moiety that is not part of the catechol moiety. In some embodiments, a catechol-containing species comprises dopamine. In other embodiments, a catechol-containing species comprises L-3,4-dihydroxyphenylalanine (L-DOPA) or D-3,4-dihydroxyphenylalanine (D-DOPA). In still other embodiments, a catechol-containing species comprises gallic acid or caffeic acid. In some cases, a catechol-containing species comprises 3,4-dihydroxyhydrocinnamic acid. Additionally, a catechol-containing species may also comprise a naturally-occurring species or a derivative thereof, such as tannic acid or a tannin. Moreover, in some embodiments, a catechol-containing species is coupled to the backbone of the polymer through an amide bond. In other embodiments, a catechol-containing species is coupled to the backbone of a polymer formed by the monomers through an ester bond. In some embodiments, the catechol-containing species may be represented by Formula (C):
wherein
In some cases, a monomer of Formula (C) comprises dopamine, L-DOPA, D-DOPA, gallic acid, caffeic acid, 3,4-dihydroxyhydrocinnamic acid, or tannic acid. Moreover, in some embodiments, a monomer of Formula (C) is coupled to the backbone of a polymer or oligomer formed from reaction of a monomer, including a monomer of Formula (C), through an amide bond. In other embodiments, a monomer of Formula (C) is coupled to the backbone through an ester bond.
Further, in some embodiments, a monomer of Formula (B1), (B2), or (B3) can be replaced by an alcohol that does not have the formula of Formula (B1), (B2), or (B3). For example, in some embodiments, an unsaturated alcohol or an unsaturated polyol can be used. Moreover, the monomers of Formula (A1), optional (A2), (B1), (B2), (B3) and (C) can be used in any ratio not inconsistent with the objectives of the present disclosure. In addition, altering the ratios of monomers can, in some embodiments, alter the mechanical and other properties of the polymers or oligomers formed from the monomers. In some embodiments, the ratio of monomer (A1) and/or monomer (A2) to monomer (B1), monomer (B2), or monomer (B3) is between about 1:10 and about 10:1 or between about 1:5 and about 5:1. In some embodiments, the ratio of monomer (A1) or monomer (A2) to monomer (B1), monomer (B2), or monomer (B3) is between about 1:4 and about 4:1. In some cases, the ratio is about 1:1. Further, in some embodiments, the ratio of monomer (A1) or monomer (A2) to monomer (C) is between about 1:10 and about 10:1. Further, in some embodiments, the ratio of monomer (A1) to monomer (A2) is between about 1:10 and about 10:1.
Additionally, a monomer-containing composition described herein, in some cases, can comprise (i) an alkoxylated, an alkenoxylated or a non-alkoxylated and non-alkeneoxylated citric acid, citrate, or ester/amide of citric acid, and optionally, an alkoxylated or alkenoxylated citric acid, citrate, or ester/amide of citric acid, (ii) a polyol/polyamine, (iii) at least one associated or dissociated salt comprising a monovalent, divalent, or trivalent metal cation, and (v) an alcohol/amine, an amide, carboxylic acid, or an isocyanate. In such instances, the polyol/polyamine can comprise any polyol/polyamine described above, and the ester/amine of citric acid can comprise any ester/amide of citric acid described above. Further, an amine, in some embodiments, comprises one or more primary amines having two to ten carbon atoms. In other cases, an amine comprises one or more secondary or tertiary amines having two to fifteen carbon atoms. An isocyanate, in some embodiments, comprises a monoisocyanate. In other instances, an isocyanate comprises a diisocyanate such as an alkane diisocyanate having four to twenty carbon atoms. An isocyanate described herein may also include a monocarboxylic acid moiety. In some embodiments, these polymerizable compositions are reacted, e.g., polymerized, to form compositions comprising one or more polymers or oligomers that are reaction products of at least (i), (ii), (iii), and (v).
In some embodiments, the isocyanate may be represented by Formula (D1), Formula (D2), Formula (D3), and/or Formula (D4):
wherein p is an integer ranging from 1 to 10.
In addition, a polymerizable composition described herein can also comprise (i) one or more alkoxylated, an alkenoxylated, or a non-alkoxylated and non-alkeneoxylated, citric acid, citrate, or ester/amide of citric acid (ii) a polyol/polyamine, (iii) at least one associated or dissociated salt comprising a monovalent, divalent, or trivalent metal cation, and (vi) a polycarboxylic acid such as a dicarboxylic acid or a functional equivalent of a polycarboxylic acid, such as a cyclic anhydride or an acid chloride of a polycarboxylic acid. In such cases, the polyol/polyamine can comprise any polyol/polyamine described above, and the ester of citric acid can comprise any ester/amide of citric acid described above. Moreover, the polycarboxylic acid or functional equivalent thereof can be saturated or unsaturated. For example, in some instances, the polycarboxylic acid or functional equivalent thereof comprises maleic acid, maleic anhydride, fumaric acid, or fumaryl chloride. A vinyl-containing polycarboxylic acid or functional equivalent thereof may also be used, such as allylmalonic acid, allylmalonic chloride, itaconic acid, or itaconic chloride. Further, in some cases, the polycarboxylic acid or functional equivalent thereof can be at least partially replaced with an olefin-containing monomer that may or may not be a polycarboxylic acid. In some embodiments, for instance, an olefin-containing monomer comprises an unsaturated polyol such as a vinyl-containing diol. In some embodiments, these polymerizable compositions are reacted, e.g., polymerized, to form compositions comprising one or more polymers or oligomers that are reaction products of, at least, (i), (ii), (iii), and (vi).
In some embodiments, the polycarboxylic acid may be represented by Formula (E1) and/or Formula (E2):
wherein R14 is —OH, —OCH3, —OCH2CH3, or —Cl.
Further, the monomers of Formula (A1), optional (A2), (B1), (B2), (E1) and (E2) can be used in any ratio not inconsistent with the objectives of the present disclosure. In addition, altering the ratios of monomers can, in some embodiments, alter the antimicrobial properties, the biodegradability, the mechanical strength and/or other properties of a polymer formed from the monomers. In some embodiments, the ratio of monomer (A1) or monomer (A2) to monomer (B1), monomer (B2) or monomer (B3) is between about 1:10 and about 10:1 or between about 1:5 and about 5:1. In some embodiments, the ratio of monomer (A1) or monomer (A2) to monomer (B1), monomer (B2) or monomer (B3) is between about 1:4 and about 4:1. In some embodiments, the ratio is about 1:1. Further, in some embodiments, the ratio of monomer (A1) or monomer (A2) to monomer (E1) or monomer (E2) is between about 1:10 and about 10:1. In some embodiments, the ratio of monomer (A1) or monomer (A2) to monomer (E1) or monomer (E2) is about 1:1. When (A2) is reacted, the ratio of monomer (A1) to monomer (A2), in some cases, is between about 1:10 and about 10:1 or between about 1:5 and about 5:1. In some embodiments, the ratio of monomer (A1) to monomer (A2) is between about 1:4 and about 4:1. In some embodiments, the ratio is about 1:1.
In still other embodiments, a polymerizable composition as described herein comprises (i) one or more alkoxylated or alkenoxylated, or non-alkoxylated and non-alkenoxylated, citric acid, citrate, or ester/amide of citric acid, (ii) a polyol/polyamine, (iii) at least one associated or dissociated salt comprising a monovalent, divalent, or trivalent metal cation, and (vii) an amino acid such as an alpha-amino acid. An alpha-amino acid of a polymer described herein, in some embodiments, comprises an L-amino acid, a D-amino acid, or a D,L-amino acid. In some cases, an alpha-amino acid comprises alanine, arginine, asparagine, aspartic acid, cysteine, glycine, glutamine, glutamic acid, histidine, isoleucine, leucine, lysine, methionine, proline, phenylalanine, serine, threonine, tyrosine, tryptophan, valine, or a combination thereof. Further, in some instances, an alpha-amino acid comprises an alkyl-substituted alpha-amino acid, such as a methyl-substituted amino acid derived from any of the 22 “standard” or proteinogenic amino acids, such as methyl serine. In some embodiments, these polymerizable compositions are reacted, e.g., polymerized, to form compositions comprising one or more polymers or oligomers that are formed from, e.g., are reaction products of, at least (i), (ii), (iii), and (vii).
In some embodiments, the polymerizable composition described herein is formed from the following: one or more monomers of Formula (A1); optionally one or more monomers of Formula (A2); one or more monomers of Formula (B1), (B2), or (B3); an associated or dissociated salt comprising a monovalent, divalent, or trivalent metal cation; and one or more amino acid monomers represented by Formula (F):
wherein R15 is an amino acid side chain.
Moreover, the monomers of Formula (A1), optional (A2), (B1), (B2), (B3) and (F) can be used in any ratio not inconsistent with the objectives of the present disclosure. In addition, altering the ratios of monomers can, in some embodiments, alter the mechanical properties and/or other properties of the polymers or oligomers formed from the monomers. In some embodiments, the ratio of monomer (A1) or monomer (A2), if reacted, to monomer (B1), monomer (B2) or monomer (B3) is between about 1:10 and about 10:1 or between about 1:5 and about 5:1. In some embodiments, the ratio of monomer (A1) or monomer (A2), if used, to monomer (B1), monomer (B2) or monomer (B3) is between about 1:4 and about 4:1. In some cases, the ratio is about 1:1. Further, in some embodiments, the ratio of monomer (A1), monomer (A2), monomer (B1), monomer (B2) or monomer (B3) to monomer (F) is between about 1:10 and about 10:1. When (A2) is reacted, the ratio of monomer (A1) to monomer (A2), in some cases, is between about 1:10 and about 10:1 or between about 1:5 and about 5:1. In some embodiments, the ratio of monomer (A1) to monomer (A2) is between about 1:4 and about 4:1. In some embodiments, the ratio is about 1:1.
The above-described polymerizable compositions can form a reaction product, or in some cases, a condensation polymerization reaction product of the identified species, e.g., monomers and associated or dissociated salt as described above. In some embodiments, at least two of the identified species or monomers polymerize to form a copolymer. In some such embodiments, the monomers react to form an alternating copolymer or a statistical copolymer of the reacted monomers. Additionally, species or monomers described hereinabove may also react to form pendant groups or side chains of a copolymer, or may form cyclic structures that may form part of the backbone of a polymer or oligomer. Moreover, in some cases, the amount or ratio of the species described above, e.g., (A1), (B), (C), (D), etc., or other reactants can be selected to provide a desired properties of a polymer or oligomer when the species are reacted. e.g., polymerized.
Further, one or more other properties of a polymer or oligomer formed when the polymerizable compositions described herein are polymerized may also be tuned based on the amount of the alkoxylated or alkenoxylated citrate moiety, e.g., —C(O)R23 in Formula (A2), and/or on one or more other features of the chemical structure of components of the polymerizable compositions. For example, in some cases, the water uptake and/or degradation rate of a polymer described herein can be tuned for a desired application. Such tunability can provide further advantages.
Additionally, when reacted or polymerized, the polymerizable compositions described herein can produce one or more polymers or oligomers that have at least one ester bond in their backbone. In some cases, the one or more polymers or oligomers have a plurality of ester bonds in the backbone of the polymer, such as at least three ester bonds, at least four ester bonds, or at least five ester bonds. In some embodiments, a polymer or oligomer described herein has between two ester bonds and fifty ester bonds in the backbone of the polymer. Polymers or oligomers having one or more ester bonds in the backbone of the polymer can be hydrolyzed in a biological or other aqueous environment to, for example, release free citric acid or citrate, in addition to other components.
In some cases, one or more polymers or oligomers formed by reacting or polymerizing the polymerizable compositions described herein have surprisingly strong underwater adhesive properties. These polymers or oligomers, in some embodiments, are formed from one or more monomers of Formula (A1), optionally one or more monomers of Formula (A2), one or more monomers of Formula (B1), (B2), or (B3), and dopamine. In other cases, the polymer or oligomer having surprisingly strong underwater adhesive properties and these are formed from a polymerizable composition comprising one or more monomers of Formula (A1), optionally one or more monomers of Formula (A2), one or more monomers of Formula (B1), (B2) or (B3), L-DOPA, D-DOPA or gallic acid, and caffeic acid, 3,4-dihydroxyhydrocinnamic acid, or tannic acid.
In some instances, the polymerizable compositions described herein comprise one or more monomers comprising a diamine. In some embodiments, the diamine may be represented by the structure of Formula (G):
wherein q is an integer ranging from 1 to 20.
In some cases, the diamine may at least partially replace a diol monomer such as Formula (B1). Formula (B2), or Formula (B3) described hereinabove. In other cases, the diamine may be used in addition to diol monomers and/or instead of the diol monomers. Not intending to be bound by theory, the use of diamine will result in amide linkages in the polymer or oligomer formed by polymerization of the polymerizable composition, which may in turn result in slower degradation of the polymer or oligomer formed therefrom, giving a means to “tune” the degradability of the polymer or oligomer. In some embodiments, these polymerizable compositions are reacted, e.g., polymerized, to form compositions comprising polymers or oligomers that are formed from, e.g., are reaction products of, at least monomer (A1), optionally monomer (A2), and monomers (B1), (B2), or (B3), wherein the diamine monomer according to Formula (G) at least partially replaces (B1), (B2), or (B3).
In some embodiments, polymerizable composition comprises one or more monomer, comprising one or more alkyne moieties or one or more azide moieties. In some cases, a polymerizable composition described herein comprises: (i) one or more alkoxylated or alkenoxylated, or non-alkoxylated and non-alkenoxylated, citric acid, citrate, or ester of citric acid; (ii) a polyol such as a diol; (iii) at least one associated or dissociated salt comprising a monovalent, divalent, or trivalent metal cation, and (viii) at least a monomer comprising an alkyne moiety and/or an azide moiety. For example, in some cases, a composition described herein comprises a polymer or oligomer formed from one or more monomers of Formula (A1); optionally one or more monomers of Formula (A2); one or more monomers of Formula (B1), (B2) or (B3); and one or more monomers comprising one or more alkyne moieties and/or one or more azide moieties. In some instances, the monomers comprising one or more alkyne moieties and/or one or more azide moieties have a plurality of alkyne and/or azide moieties. In some embodiments, these polymerizable compositions are reacted, e.g., polymerized, to form compositions comprising one or more polymers or oligomers that are formed from, e.g., are reaction products of, at least (i), (ii), (iii), and (viii).
Further, monomers comprising one or more alkyne and/or azide moieties used to form a polymer described herein can comprise any alkyne- and/or azide-containing chemical species not inconsistent with the objectives of the present disclosure. For example, in some instances, one or more such monomers comprises a polyol/polyamine such as a diol/diamine. Such a monomer, in some cases, can be incorporated into the polymer through the reaction of one or more hydroxyl moieties of the monomer with a carboxyl or carboxylic acid moiety of a monomer of Formula (A1) or of another carboxyl-containing monomer described herein, e.g., an optional monomer of Formula (A2). Moreover, in some instances, such a monomer can be used instead of the monomer of Formula (B1), (B2), or (B3). In other instances, such a monomer is used in conjunction with one or more monomers of Formula (B1), (B2), or (B3). Further, such a monomer can be a diazido-diol (DAzD) or an alkyne diol (AID).
In some cases, one or more monomers comprising one or more azide moieties comprises a monomer of Formula (H1), (H2), or (H3):
wherein
Further, in some embodiments, one or more monomers comprising one or more alkyne moieties comprises a monomer of Formula (I1), (I2), (I3), (I4), (I5), or (I6):
wherein
Additionally, in some embodiments, a monomer described herein can be functionalized with a bioactive species, and in such cases, a polymer oligomer formed by reacting the monomers described herein can be functionalized with that bioactive species. Moreover, an additional monomer can comprise one or more alkyne and/or azide moieties. For example, in some instances, a polymer described herein is formed from one or more monomers comprising a peptide, polypeptide, nucleic acid, or polysaccharide, wherein the peptide, polypeptide, nucleic acid, or polysaccharide is functionalized with one or more alkyne and/or azide moieties. In some cases, the bioactive species of a polymer described herein is a growth factor or signaling molecule. Further, a peptide can comprise a dipeptide, tripeptide, tetrapeptide, or a longer peptide. As described further herein below, forming a polymer from such a monomer, in some embodiments, can provide additional biological functionality to a composition described herein.
In a further aspect, polymeric or oligomeric compositions are described herein. In some cases, such a composition comprises, consists of, or consists essentially of a polymer or oligomer formed from a monomer-containing or polymerizable composition described hereinabove in Section IA. Any composition described hereinabove in Section IA may be used to form a polymer or oligomer. For example, in some cases, a composition described herein comprises a polymer or oligomer formed from one or more monomers of Formula (A1); optionally one or more monomers of Formula (A2); one or more monomers of Formula (B1), (B2), or (B3); one or more salts of Formula AB, and one or more monomers of Formula (C), Formula (D1), Formula (D2), Formula (D3), Formula (D4), Formula (E1), Formula (E2), Formula (F), Formula (G), Formula (H1), Formula (H2), Formula (H3), Formula (I1), Formula (I2), Formula (I3), Formula (I4), Formula (I5), and/or Formula (I6)
Additionally, in some cases, a composition described herein comprises a plurality of polymers or oligomers, including polymers or oligomers formed from monomers described hereinabove in Section IA. In some instances, the polymers are selected to be reactive with one another through a click chemistry reaction scheme. In some cases, for example, a composition described herein comprises a first polymer formed from one or more monomers of Formula (A1); optionally one or more monomers of Formula (A2); one or more monomers of Formula (B1), (B2) or (B3); one or more salts of Formula AB; and one or more monomers comprising one or more alkyne moieties; and further comprises a second polymer formed from one or more monomers of Formula (A1); optionally one or more monomers of Formula (A2); one or more monomers of Formula (B1), (B2), or (B3); one or more salts of Formula AB; and one or more monomers comprising one or more azide moieties. Tus, in some such embodiments, a composition described herein can comprise an azide-alkyne cycloaddition product, such as a 1,4 or 1,5-triazole ring. In this manner, a first polymer and a second polymer of a composition described herein can form a polymer network by forming one or more azide-alkyne cycloaddition products to serve as cross-links of the polymer network. Moreover, as described further herein, one or more divalent or trivalent metal cations may also serve as cross-links of the polymer network. Other combinations of polymers are also possible.
Further, as described above, it is possible for the salt AB to be entirely omitted from compositions described herein and/or from polymers or oligomers described herein, it may be especially desirable to omit the salt AB if one or more of the monomers or reactants described above include a metal cation, such as a divalent or trivalent metal cation, that can crosslink the polymer or oligomer to form a crosslinked polymer or oligomer network. For example, in some instances, the citric acid-based monomer (e.g., having the structure of Formula (A1) or (A2)) is provided as a salt or cation-anion complex in which at least one divalent or trivalent metal is present (e.g., in which at least one of R1, R2, and R3 is M2+ or M3+). In such cases, crosslinking may occur through the one or more divalent or trivalent metal cations, without the use of a separate, additional salt described hereinabove.
A composition described herein can include polymers or oligomers described above in any amount not inconsistent with the objectives of the present disclosure. For instance, in some cases, a composition descried herein comprises a majority (more than 50%) polymer or oligomer. In some embodiments, a composition comprises more than 60%, more than 70%, more than 80%, more than 90%, more than 95%; more than 99%, or 100% polymer or oligomer. In some embodiments, these compositions comprise less than 50%, less than 40%, less than 30%, less than 20%, less than 10%, less than 5%, or less than 1% of any of the monomers described herein.
As described further herein, polymers or oligomers of compositions described herein can have improved mechanical properties compared to other polymers or oligomers, including compared to other polymers or oligomers that do not exhibit metal cation cross-links as described herein or are not made by an “ion-doping” method described herein. In some cases, a polymer or oligomer described herein has improved strength and/or elasticity. For example, the compositions have a high initial modulus, e.g., of more than 5, more than 10, more than 20, more than 30, more than 40, more than 50, or more than 60 MPa. Compositions described herein can undergo stress of 4 to 20, 10 to 20, 11 to 20, 12 to 20, or 12 to 18 MPa and have corresponding strain values varying from less than 20% to more than 150%. Initial modulus values, stress, and strain values remain high in compositions that have been hydrated for two weeks. Additional physical properties of polymers or oligomers described herein are further described in Section II herein and below, including in comparison to polymers or oligomers formed in a manner that differs from inventive methods described herein.
In another aspect, methods of making a polymer or oligomer are described herein. In some embodiments, such a method comprises forming any of the polymers oligomers of Section 1B from the corresponding polymerizable compositions of Section IA. More particularly, such a method can comprise, consist of, or consist essentially of reacting or polymerizing a set of monomers and/or other reactants described in Section IA above to obtain a polymer or oligomer described in Section IB above. For example, in some cases, a method comprises, consists of, or consists essentially of reacting or polymerizing (i) one or more alkoxylated or alkenoxylated, or non-alkoxylated and non-alkenoxylated, citric acid, citrate, or ester/amide of citric acid species; (ii) a polyol or polyamine such as a diol or diamine; and (iii) at least one associated or dissociated salt comprising a monovalent, divalent, or trivalent metal cation, to form a polymer derived from these components. In some embodiments, these components are reacted in a solvent, such as an aqueous solvent. Additionally, in some cases, the reactants are reacted in the same step or simultaneously. In other instances, two or more reactants, but not all reactants, may be first reacted to form an intermediate species (such as a species of Formula (A1) or (A2) wherein at least one of R1, R2, and R3 is M2+0 or M3+), following by reacting the intermediate species with the remaining reactants. Moreover, a method described herein can comprise polymerizing monomers described herein in the presence of a salt or metal cation described herein, such that the cross-linking of the polymer or oligomer by the metal cation can occur in situ. Thus, it is to be understood that methods described herein can be distinguished from other methods in which a metal cation may be added to a polymer or oligomer, or to a polymer network, after the polymer or oligomer or polymer network has already been formed through a polymerization reaction.
In some cases, therefore, a method described herein can further comprise cross-linking the polymer or oligomer, including through metal cation or salt particle cross-links, and including during the polymerization process itself. Additional cross-linking (particularly cross-linking by a cross-linker species other than a metal cation) may also be carried out after polymerization of monomers and/or cross-linking with a metal cation (such as a divalent or trivalent metal cation) is complete.
It is further to be understood that, when an insoluble or sparingly soluble salt is used, cross-linking may occur through undissolved salt particles. Without wishing to be bound by any particular theory, it is believed that in some embodiments, the insoluble salt particles act as “seeds” or nucleation centers for the cross-linked polymer networks. In some such embodiments, the insoluble salt is calcium citrate.
In some embodiments, a method of making a polymer or oligomer described herein, which may be referred to as an “ion-doping” method, provides a polymer or oligomer having improved and/or surprising physical structures and properties. For instance, in some cases, a polymer or oligomer formed by a method described herein has a substantially uniform distribution of ions (cations and anions) throughout the polymer network; a low concentration of anions (specifically those from the added salt); and a high concentration of cations (e.g., divalent and trivalent metal cations, including those from the added salt), as compared to other polymers or oligomers that are otherwise similar. In some embodiments, uniformity and concentration of cations and anions in these compositions is compared especially to compositions formed by so-called “ion-soaking” methods, in which an ionic solution may be added to a polymer or oligomer after the polymer or oligomer has been formed through a polymerization process. Without wishing to be bound by any particular theory, it is believed that increased concentration of cations, as well as the increase in uniformity of the anions and cations within the compositions, is at least partially responsible for the observed increase in strength in these compositions provided by an “ion-doping” method. It is also believed that the reduced number of anions reduces the amount and or speed of swelling of the compositions formed by the ion-doping method when the same are disposed in an aqueous environment.
It is further believed that an “ion doping” method described herein provides compositions wherein monovalent, divalent, or trivalent cations bridge at least two —COO pendant groups of the polymers or oligomers as shown below. Without wishing to be bound by any particular theory, it is believed that this structure is formed in the presence of a decreased amount of anions (other than the COO— groups or other pendant anionic moieties) within the “ion-doped” compositions, when compared to other compositions such as those formed by an “ion-soaking” method. This “anion-deficient” environment of the bridging cations is further believed to be at least partially responsible for improved elasticity, because bridging cations can form a new bond with a new —COO pendant group if an initial bond with a different —COO (or other anionic pendant group) is broken, without the rapid “scavenging” of the cation by a counter anion that is not part of a pendant group of (or in the chain of) the polymer (as may happen in the presence of a higher amount of anions). This proposed “self-healing” mechanism is shown in
POC pre-polymer may be synthesized via a one pot polycondensation reaction. For example, citric acid and octanediol at a 1:1 mole ratio may be melted at 160° C. under stirring for ten minutes. Reaction temperature is then reduced to 140° C. The reaction may proceed until the pre-polymer can no longer be stirred due to viscosity, at which point the reaction is quenched with dioxane. Following polymerization, the pre-polymer may be purified by precipitation in DI water, lyophilized and dissolved in organic solvent to form pre-polymer solutions. POC prepolymer dissolved in organic solvent, including but not limited to dioxane, acetone, ethanol, and ethyl acetate, may then mixed with metal oxide particles (also dispersed in solvent) at the desired ratio, briefly homogenized, and then cast in the desired shape, forming a solid.
Citrate based polyesters may be synthesized via the general procedure above using a variety of diols and polyols. Suitable diols are, for example, 1,2-ethylene glycol, 1,3-propanediol,1,4-butanediol, 1,5-pentane diol, 1,6-hexanediol, 1,8-octanediol, 1,10-decanediol and 1,12-dodecanediol. Citrate based polyesters may be synthesized via the general procedure above using a variety of water soluble diols including poly(ethylene glycol). Prepolymers may be solubilized in solvents including water, acetone, dioxane, ethanol, and ethyl acetate at varying concentrations. Polymers may be synthesized with citrate:diol ratios of 1.5:1 to 1:1.5. Exemplary metal oxides may include calcium oxide, magnesium oxide, and zinc oxide. Metal oxide may be dispersed in solvents including, e.g., water, ethanol, acetone, dioxane, and ethyl acetate at various concentrations. Metal oxide:polymer ratio may be varied. For example, the metal oxide:polymer ratio may be varied from 1:10 to 10:1 metal oxide:polymer, e.g., 1:10, 1:8, 1:6, 1:5, 1:4, 1:3, 1:2, 1:1, 2:1, 3:1, 4:1, 5:1, 6:1, 8:1 or 10:1 metal oxide:polymer. The composites disclosed herein may comprise from about 5 to about 80 wt. %, from about 10 to about 60 wt. %, from about 20 to about 50 wt. %, or from about 30 to about 40 wt. % metal oxide.
Metal oxide/POC films may be prepared by casting metal oxide/pre-polymer solutions in Teflon dishes followed by solvent evaporation and thermal crosslinking.
Metal oxide/POC porous scaffolds may be prepared by mixing metal oxide/pre-polymer solutions with sodium chloride until a paste is formed, which is then packed into Teflon dishes and thermally crosslinked. Salt is leached by immersion in D1 water followed by lyophilization.
Metal oxide/POC composites may be formed by mixing metal oxide/POC pre-polymer with filler materials until a clay like consistency is achieved, followed by molding into a desired shape and thermal crosslinking. Examples of filler materials include but are not limited to hydroxyapatite, B-tricalcium phosphate, pearl powder octacalcium phosphate, etc.
Ion-doped polymer or oligomer compositions according to some embodiments described herein were prepared and compared to poly (1,8-octanediol-co-citric acid) (POC) and ion-soaked POC.
Poly (1,8-octanediol-co-citric acid) (POC) was prepared by the method as illustrated in
The mechanical properties of POC and ion-doped POC were measured and are shown in
Further, as evidenced by
As evidenced by
A magnesium oxide/POC self-setting composition was prepared using methods as described above.
Various embodiments of the present invention have been described in fulfillment of the various objectives of the invention. It should be recognized that these embodiments are merely illustrative of the principles of the present invention. Numerous modifications and adaptations thereof will be readily apparent to those skilled in the art without departing from the spirit and scope of the invention.
This application claims priority to U.S. Provisional Application No. 62/517,377, filed on Jun. 9, 2017 and U.S. Provisional Application No. 62/517,418, filed on Jun. 9, 2017. The entire contents of each of the foregoing applications are incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| 62517377 | Jun 2017 | US | |
| 62517418 | Jun 2017 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 16619030 | Dec 2019 | US |
| Child | 18662383 | US |
