This disclosure is directed to an ion source assembly with multiple filaments where each filament has an elliptically-shaped central length.
Mass spectrometry is a common analytical technique used to measure the mass-to-charge ratio of ions in a sample in order to determine the chemical composition of the sample. Generally, mass spectrometry requires ionization of the sample, separating the ions according to their mass-to-charge ratio, detecting the separated ions, and displaying the results as spectra showing signal intensity of the detected ions as a function of the mass-to-charge ratio.
Ionizing a sample, specifically a gaseous sample, may be done using an electron bombardment ionization source, a.k.a. an electron ionization (EI) ion source. The EI ion source includes a source of electrons, which may be a filament that is heated to a temperature at which it emits electrons. The filament that is used may be a fine wire comprised of refractory metal that is either uncoated or coated with a metal oxide. The heating of the filament may be done resistively by passing an electric current through the filament. The thermionically emitted electrons from the filament are accelerated through a wall or anode and into an ionization volume. The movement of the electrons is guided by electric fields resulting from potential differences maintained between the filament and the anode and perhaps other electrodes by means of a control unit, as well as the geometry and locational relationships between the parts. The anode defines at least one opening that enables some percentage of the electrons to pass through the anode and into the ionization volume. It is generally desirable to maintain the filament temperature and various electric potentials so that a constant electron emission current passes into the ionization volume. Additional electrodes, such an electron repeller, may be included for steering the electrons. Inside the ionization volume, at least some of the accelerated or energetic electrons will collide with molecules of the gas sample that is in the ionization volume. The electrons have sufficient energy such that, upon colliding with the gas molecules, they will ionize and/or fragment the gas molecules to produce ions.
These ions are then accelerated and steered by means of other potentials established using ion optical elements (that are part of the ion source) into the mass filter. Some ion sources also include an ion repeller positioned upstream of the ionization volume. The ion repeller may be set to a specific electric potential in order to aid in controlling trajectories of the ions generated in the ionization volume. The ion repeller may be a flat or planar electrode or it may be concave in a direction towards the mass filter. When the ions having various mass-to-charge ratios reach the mass filter they are separated either spatially or temporally. The ions are then detected by an ion detector and a mass spectrum is determined from the output of the ion detector.
The filament of the EI ion source has a finite lifetime of use. In order to emit sufficient numbers of electrons, the filament must run at temperatures between 1500-2400 K. At these high temperatures the filament wire (and the coating if present) eventually evaporates resulting in filament failure. Filament failure may also occur as a result from changes in the crystal structure of the filament wire that take place at the high operating temperatures. Additionally, the electron-emitting surface of the filament may be chemically altered by the gases in the system, which increases the work function of the electron-emitting surface while decreasing the electron emission efficiency of the electron-emitting surface. When no electrons or insufficient electrons are available to ionize the gas sample due to a broken, misshapen, or chemically “poisoned” filament, the mass spectrometer no longer functions satisfactorily. Consequently, a process that is being monitored and/or controlled based on data produced by the mass spectrometer would have to be stopped or else “run blind” until there is an opportunity to replace the filament. Replacement of the filament is a time consuming and inconvenient process since the filament is often located inside of a process vacuum chamber such that the process vacuum chamber must be vented to perform this replacement. Therefore, it is desirable to reduce the frequency of filament replacement and more preferable to be able to schedule when a pre-emptive filament replacement occurs so the filament may be replaced at the same time that the process chamber is off-line for other maintenance activities.
One commonly employed method of addressing this disadvantage of EI ion sources is to include a second filament in the ion source that is positioned near the anode and may be brought into operation when the first filament fails. The two filaments are usually copies of each other and are mirrored about a plane that extends along the ion-optical axis of the ion source. Positioning the filaments in this manner is done in an effort to maintain consistent performance of the mass spectrometer by enabling ions to be formed in the same regions of the ionization volume regardless of which filament is in use. This ensures that the ions are generated in a location where the electric fields are able to steer the ions so they are injected successfully into the mass filter and where the electric fields are high enough to overcome space-charge effects on sensitivity. However, one drawback of this type of EI ion source is that the space available near the anode is generally limited so each of the two filaments is shorter than that filament used when there is only a single filament. The relation of electron emission current density leaving an electron-emission surface to that surface's temperature and work function is described by the Richardson equation as a monotonically increasing function of temperature. Since the total electron emission current depends on the area of the emitting surface, a shorter filament must be operated at a higher temperature in order to obtain the same total emission current. Therefore, two shorter filaments operated sequentially do not last twice as long as one long filament. In fact, the combined operating life of the two short filaments may not even be as long as the operating life of the single filament at the “normal” length. Moreover, a shorter filament necessarily loses more heat to its mounting arrangement than a longer filament. This loss of heat is due to the lower thermal resistance offered by the shorter path along the wire from the central region of the filament to the mounting points than compared to the longer, single filament. As a result, even higher temperatures are required at the hottest parts (near the center) of the filament in order to keep total electron emission at the required levels, which reduces the operating life of the filament.
Two key properties of an ion source are sensitivity (number of ions created and injected into the mass filter with acceptable velocities per unit pressure) and linearity (degree to which the sensitivity is independent of pressure). These properties cannot be disregarded entirely in an attempt to extend filament lifetime. For example, the emission current and/or the operating pressure may be decreased in an effort to decrease the filament temperature and thus extend the filament life. However, the reduction in emission current or operating pressure is done at the expense of sensitivity and/or ion current.
These are just some of the disadvantages associated with ion sources currently used in mass spectrometers.
An embodiment of an ion source assembly for use in a mass spectrometer includes a cylindrical anode structure which at least partially defines an ionization volume. At least two filaments are located proximate to the anode and serve as sources of electrons for use in ionizing a sample under analysis by means of electron bombardment. The filaments are approximately elliptical in shape in their central portions with straight end sections tangential to the elliptical portions. Two embodiments are described herein, however the inventive ion source assembly is not limited to the two embodiments described. In one embodiment, the filaments can be mounted so as to be parallel to each other, or alternatively, they can be mounted as copies of each other rotated 180° about the central axis of the anode structure. The filaments are mounted to supporting members at positions on the straight end sections and located such that the central elliptical portions are at a fixed distance from the cylindrical anode structure. The filaments are also mounted so as to locate one end of the semi-major axis of the roughly elliptical portions of each of the filaments at similar positions in the direction of the axis of the anode cylinder.
An embodiment of an electron bombardment ion source assembly for use in a mass spectrometer includes a cylindrical anode extending along an axis and surrounding an ionization volume and first filament and second filaments that each thermionically emit electrons. The first and second filaments are positioned outside the ionization volume and proximate to the cylindrical anode. The first and second filaments each comprise an elliptically-shaped central length and non-elliptical lengths on either end of the elliptically-shaped central length. The non-elliptical lengths are structured to be mounted in a fixed position relative to the cylindrical anode to maintain a constant distance between the elliptically-shaped central length and the cylindrical anode. Each elliptically-shaped central length extends along a plane that intersects a plane perpendicular to the axis of the cylindrical anode at a non-zero angle.
Another embodiment of an electron bombardment ion source assembly for use in a mass spectrometer includes an anode extending along an axis and surrounding an ionization volume and at least two filaments that are each thermionically emit electrons. The at least two filaments are positioned outside the ionization volume and proximate to the anode. The at least two filaments each include an elliptically-shaped portion and non-elliptical portions on either end of the elliptically-shaped portion. The non-elliptical portions are structured to be mounted in a fixed position relative to the anode to maintain a constant distance between the elliptically-shaped portion and the anode. Each elliptically-shaped portion extends along a plane that intersects a plane perpendicular to the axis of the anode at a non-zero angle.
In an embodiment, each elliptically-shaped portion includes an apex and the at least two filaments are each positioned such that each apex is at a same depth relative to the anode. In an embodiment, each non-zero angle is caused by a rotation of the at least two filaments about an axis of rotation extending through the apex of each of the at least two filaments. In an embodiment, the at least two filaments extend along parallel planes. In an embodiment, the axis of rotation intersects the axis of the anode at an angle of 90°. In another embodiment, the at least two filaments are images of each other rotated through some angle about the axis of the anode. In a further embodiment, at least one of the at least two filaments is coated with a metal oxide.
A more particular description of the invention briefly summarized above may be had by reference to the embodiments, some of which are illustrated in the accompanying drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments. Thus, for further understanding of the nature and objects of the invention, references can be made to the following detailed description, read in connection with the drawings in which:
The following discussion relates to various embodiments of an ion source assembly with multiple elliptical filaments. It will be understood that the herein described versions are examples that embody certain inventive concepts as detailed herein. To that end, other variations and modifications will be readily apparent to those of sufficient skill. In addition, certain terms are used throughout this discussion in order to provide a suitable frame of reference with regard to the accompanying drawings. These terms such as “upper”, “lower”, “outward”, “inward”, “top”, “bottom”, “first”, “second”, and the like are not intended to limit these concepts, except where so specifically indicated. The terms “about” or “approximately” as used herein may refer to a range of 80%-125% of the claimed or disclosed value. With regard to the drawings, their purpose is to depict salient features of the ion source assembly with multiple elliptical filaments and are not specifically provided to scale.
Referring to
As shown in
Referring to
As shown in the prior art ion sources, the filaments are circular or together form a circular shape and are concentric with the cylindrical anode in order to produce a radial electric field between the filament and anode which is of constant magnitude along the filaments' middle lengths. In addition, the middle lengths of the filaments 102, 302a, 302b are located at a particularly chosen depth (D in
These prior art embodiments of ions source assemblies 101, 301 have been provided to explain general concepts and operations of ion source assemblies. The inventive ion source assembly 500 (ion source assembly) will now be described with reference to
Referring to
As shown specifically in
The angle α relative to the x-y plane perpendicular to anode axis z at which the planes Ep1, Ep2 of the first and second filaments 504, 505, respectively are installed is ideally kept as small as possible while still leaving sufficient clearance for mounting the filaments and avoiding electrical shorts between the filaments (except for the desired connection at their shared common connection). The filaments are also installed so as to place middle portion 540, 550 of each filament 504, 505, at the correct depth D (
from the cylinder axis.
The filament arrangement shown in
While both embodiments are shown with the two filaments 504, 505 being tipped by equal and opposite angles α, β, it is not necessary that the angles be equal. However, it is often desired to keep physical symmetry to aid in having consistent performance when switching between filaments. It should also be noted that the distance of the filament emitting area (540, 550) of each filament 504, 505 from the anode 503 is the constant, as is the depth D of each filament emitting area into the anode 103. Moreover, the location of the entire filament emitting area has been changed very little as compared to a single filament embodiment.
The foregoing embodiments of the ion source assembly 500 have many benefits over the prior art. For example, the elliptical shape of the middle portions or emitting lengths 540, 550 of the filaments 504, 505 and the mounting of the filaments 504, 505 to keep the distance of the middle portions 540, 550 of the filament 504505 to the anode 503 constant causes the electric field between the filament 504, 505 and the anode 503 to be radial (with respect to the anode) and of constant magnitude along the emitting lengths 540, 550 of the filaments 504, 505 (which is similar to that seen when a single, circular filament is used). Moreover, positioning the apex W (
Finally, the filament length over which significant electron emission takes place of prior art ion source assemblies that comprise two nearly half-circular filaments lying in a common plane is less than that used in the disclosed elliptical configurations when the same filament wire diameter is used with the same (optimal) filament-to-anode distance. Since the thermal conductivity per unit length of the filament depends on the material and the cross-sectional area, these longer filaments will have greater-than-proportionally longer hot emitting sections. Since electron emission per unit area depends strongly and monotonically on temperature, the emission increasing with increasing temperature (Richardson equation), these longer filaments will operate at lower temperatures for a given total emission than their circular, shorter counterparts. As filament lifetimes depend inversely on operating temperature and temperature gradients (both spatial and temporal) these longer filaments have improved lifetimes.
While the present invention has been particularly shown and described with reference to certain exemplary embodiments, it will be understood by one skilled in the art that various changes in detail may be effected therein without departing from the spirit and scope of the invention that can be supported by the written description and drawings. Further, where exemplary embodiments are described with reference to a certain number of elements, it will be understood that the exemplary embodiments can be practiced utilizing either less than or more than the certain number of elements.
This is application is a national stage application pursuant to 35 U.S.C. § 371 of International Application No. PCT/US2022/052624, filed on Dec. 13, 2022, which claims priority to, and the benefit of, U.S. Provisional Patent Application No. 63/290,436, filed on Dec. 16, 2021. The entire contents of said applications are hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/052624 | 12/13/2022 | WO |
Number | Date | Country | |
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63290436 | Dec 2021 | US |