The present invention is in the field of ipamorelin chemistry, and relates particularly to methods of solubilizing ipamorelin as the diacetate salt, preferably in the presence of excess acidic residues for optimum stability and solubility in injection and infusion solutions.
Ipamorelin is a selective growth hormone secretagogue first synthesized by researchers at Novo Nordisk in the mid-1990s, and is described in EP 0736039 B1. The molecule is chemically defined as α-Methylalanine-L-histidine-D-β-(2-naphthyl)-alanine-D-phenylalanine-L-lysinamide or H-Aib-His-β-(2-naphthyl)-D-Ala-D-Phe-Lys-NH2, and has the following chemical structure:
The molecule is reportedly a white amorphous powder isolated as a trifluoroacetate salt, and has a molecular weight (free base) of approximately 711.9 g/mole. Injection solutions of ipamorelin trifluoroacetate, dissolved in saline containing porcine serum albumin, are described in Raun et al., E
The present invention provides a solution of ipamorelin solubilized by two molar equivalents of acetic acid (hereinafter referred to as “ipamorelin diacetate”), useful as finished injection and infusion solutions, methods of making the finished solutions, and novel intermediates and raw materials used in the methods, which do not lead to excessive instability, precipitation or degradation of the ipamorelin. Thus, in a first principal embodiment the invention provides novel injection and infusion solutions of ipamorelin diacetate comprising:
The present invention also relates to a method of producing injection and infusion solutions of ipamorelin diacetate in situ, at a concentration of ipamorelin of from 0.001 to 20%, without isolating the diacetate salt after formation, comprising:
In yet another embodiment, the invention provides ipamorelin diacetate. Still further, the invention relates to intermediates used in the manufacture of the pharmaceutical solutions of the present invention. Thus, in another embodiment the invention provides an intermediate ipamorelin solution solubilized by acetic acid having an ipamorelin:acid molar ratio of about 1:2.
Compared with previously known injection solutions of ipamorelin, the solutions according to the invention have the advantage of improved stability when stored for prolonged periods of time. In like manner, the methods of production, and intermediates and raw materials used in the methods, ensure the stability of ipamorelin during the product's shelf life.
Additional embodiments and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The embodiments and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the appended claims. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several embodiments of the invention and together with the description serve to explain the principles of the invention.
The present invention may be understood more readily by reference to the following detailed description of preferred embodiments of the invention and the Examples included therein.
As used in this specification and in the claims which follow, the singular forms “a,” “an” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “an ingredient” includes mixtures of ingredients, reference to “an active pharmaceutical agent” includes more than one active pharmaceutical agent, and the like.
Unless otherwise specified herein, percentages given herein are weight percentages, and the weight or percentage of ipamorelin or its salts is given based on the weight of the free base of ipamorelin, calculated on an anhydrous basis without taking into account any waters of hydration.
“Pharmaceutically acceptable” means that which is useful in preparing a pharmaceutical composition that is generally safe, non-toxic and neither biologically nor otherwise undesirable and includes that which is acceptable for veterinary use as well as human pharmaceutical use.
As noted herein, the present invention provides injection and infusion liquid solutions of ipamorelin in finished form, ready for administration. The invention also provides methods of making the finished solutions, and novel intermediates and raw materials used in the methods, which do not lead to excessive degradation of the ipamorelin. The injection and infusion solutions according to the invention contain the active substance ipamorelin in concentrations of from 0.001 to 20%, preferably from 0.005 to 10%, and most preferably from 0.01 to 1%. For subcutaneous formulations, an especially preferred concentration is from 0.1 to 10%. Consistent with the remainder of this document, these percentages are based on the total weight of the solution, and the weight of the free base of ipamorelin.
While the sequence of mixing can vary, the ipamorelin is preferably first solubilized in an aqueous solution of acetic acid at a molar ratio of approximately 1:2 (ipamorelin:acetate), thereby giving what is referred to herein as the diacetate salt of ipamorelin, or ipamorelin diacetate. The concentration of ipamorelin in this intermediate aqueous solution preferably ranges from 0.1 to 100 mg/ml, or from 0.5 to 20 mg/ml.
The ipamorelin diacetate is further stabilized by the presence of a molar excess of a pharmaceutically acceptable acid. The molar excess is preferably adequate to yield a solution having a pH of at least 3 or 4 and less than 7, preferably from 3 to 6.5, 4 to 6.5, 4.5 to 6.5, 3.5 to 4.5, 4.5 to 5.5, 5.5 to 6.5, 3 to 4, 4 to 5, 5 to 6, or 6 to 7. Although various acids can be used to stabilize the ipamorelin diacetate, including citric acid, hydrochloric acid, methanesulphonic acid, ethanesulphonic acid, propionic acid, succinic acid, glutaric acid, ascorbic acid, phosphoric acid, tartaric acid, lactic acid, and mixtures thereof, in a preferred embodiment the ipamorelin diacetate is stabilized by an excess of acetic acid.
The acetic acid is preferably present in solution at a molar excess of from 0.1 to 30, relative to the ipamorelin diacetate. Thus, for example, if the solution contains 1 mol of ipamorelin diacetate, the solution will further contain from 0.1 to 30 moles of excess acetic acid. In preferred embodiments, the molar excess ranges from 1 to 10, from 2 to 5, or from 5 to 8.
While it is preferred to work exclusively with water as the diluent for the final and intermediate solutions, other liquid diluents can be combined with the water for injections, including ethanol, glycerol, propylene glycol, polyethylene glycol and triethylene glycol. In a preferred embodiment, a pH buffering system is created in the final formulation by the inclusion of an alkaline salt of a suitable organic acid, preferably corresponding to the excess acid component (i.e. sodium acetate or sodium citrate). Suitable concentrations of the buffering system range from about 5 to 20 or 40 milliMolar. Thus, for example, if an acetate buffering system is employed, the excess acetate ions in solution, excluding any acetate from the ipamorelin diacetate, would range from 5 to 20 or 40 milliMolar.
The osmolality of the aqueous solutions is preferably 200 to 900 mOsmol/kg, more preferably 260 to 390 mOsmol/kg. The solution can be adapted to isotonic conditions by the addition of tonicifying agent selected from NaCl, glucose, fructose, glycerol, sorbitol, mannitol, sucrose or xylitol, or a mixture of these substances.
It is also possible to use formulation aids such as thickeners (e.g. inter alia methyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, sodium carboxymethyl cellulose, polyvinylpyrrolidone and gelatin), absorbents, light stabilizers, crystallization retarders, complexing agents (e.g. inter alia NaEDTA, phosphates, nitrates, acetates and citrates), antioxidants (inter alia ascorbic acid, sulphite compounds, L-cysteine, thiodipropionic acid, thiolactic acid, monothioglycerol and propyl gallate) and preservatives (inter alia PHB esters, phenol and derivatives, chlorobutanol, benzyl alcohol, ethanol, butanol, butane-1,3-diol, chlorhexidine salts, benzoic acid and salts, and sorbic acid).
The injection or infusion solutions according to the invention are preferably prepared using the isolated free base of ipamorelin, having a high degree of purity. On an anhydrous basis, excluding water from the calculation, the ipamorelin preferably has a purity of greater than 90, 95 or even 98 wt. %. While any crystalline or amorphous form of ipamorelin will work, the starting material is preferably a dihydrate crystalline form of ipamorelin, as opposed to the amorphous form or crystalline forms A and B, as illustrated in
The salts are then preferably prepared directly in solution by combining the ipamorelin with the amount of acetic acid required for solubilization and salt formation. The dissolution can be accelerated by working at temperatures of between 30 and 60° C., and the solutions can be prepared under nitrogen gas to minimize oxidation.
The final solution may then be prepared with or without first isolating the ipamorelin salt in a solid form. If the diacetate salt is isolated, it is preferably isolated and stored in an amorphous state, preferably at a purity exceeding 90, 95 or 98 wt. % (on an anhydrous basis excluding water from the calculation). Once the acetic acid salt of ipamorelin is formed, it may be combined with other formulation aids, or water for injection to the desired concentration in the final formulation.
When the solution is prepared without first isolating the ipamorelin salt, the solution will lack any solvent residue that commonly remains when a salt is precipitated from a solvent. Thus, in another embodiment, the invention provides the solutions of the present invention in the absence of solvent residue used for the precipitation of the ipamorelin salt. While other methods can be used to eliminate these residues, this in situ method has proven especially beneficial. The absence of solvent residue can be proven by the lack of residue below detectable limits, using well-known methods for solvent detection and quantification.
In this way it is possible to prepare either ready-to-use solutions of the active substance filled into suitable containers, e.g. into ampoules, injection vials, infusion bottles, syringes, or precursors suitable for the preparation of such solutions, e.g. concentrates or lyophilized. The containers into which the preparations are filled can be made either of glass or of plastic, it being possible for the container materials to include substances which give the contents a particular protection, e.g. protection from light or oxygen. Once prepared, the solution may be administered directly, without further reconstitution, via injection or infusion to a patient in need of treatment by ipamorelin.
The preparation of the solutions in the following Examples can be carried out in batch vessels with or without a heat transfer jacket. When using a non-heatable vessel, preheated water can be used if necessary. In general, the bulk of the solvent is introduced into the vessel and the individual components are dissolved therein, although it is also possible to add the solvent to the solids.
The other constituents are subsequently dissolved in or incorporated into the preparation before or after cooling, with stirring. After making-up with the remainder of the solvent, the formulation can be sterile-filtered through suitable bacteria-retaining filters and/or heat-sterilized.
3 L of 5.0 mg/mL Ipamorelin Stock
Three preparations of 1000 mL were prepared with 5.01256, 5.01767, and 5.01252 gm of Ipamorelin (API) respectively. Each solution contained 800 μL glacial acetic acid and was QS'd with Milli-Q water. The three solutions were combined into a single vessel and thoroughly mixed to provide the final Ipamorelin stock solution.
12 L of 18 mg/mL NaCl Stock
4000 mL was prepared by adding 72.0 gm of NaCl with Milli-Q water and mixed until dissolved.
1000 mL was prepared with 1.71 mL of glacial acetic acid and 9.574 gm of sodium acetate. Final pH of buffer was pH 5.41.
1000 mL was prepared with 0.14 mL of glacial acetic acid and 13.262 gm of sodium acetate. Final pH of buffer was pH 6.26.
1000 mL was prepared with 8.614 gm of citric acid monohydrate and 17.352 gm of sodium citrate. Final pH of buffer was pH 4.99.
1000 mL was prepared with 3.992 gm of citric acid monohydrate and 24.410 gm of sodium citrate. Final pH of buffer was pH 5.58.
1000 mL was prepared with 29.410 gm of sodium citrate with an initial pH 8.81 and was adjusted to pH 7.33 with 0.1N Hydrochloric acid.
100 mL was prepared with 5.382 gm of sodium phosphate monobasic monohydrate, 16,352 gm of sodium citrate and 7.445 gm of disodium ethylenediaminetetraacetate. Final pH of buffer was pH 5.98.
Control 0.5 mg/mL Ipamorelin in 2× Equivalents of Acetic Acid pH 7.5, and 9 mg/mL
1000 mL was prepared with 500 mL of 2× sodium chloride, 100 mL of 10× Ipamorelin (API) stock solution with an initial pH of 6.95 was adjusted to pH 7.53 using 6 drops of 1N sodium hydroxide. Mixed by inversion, 15× and filtered with Durapore 0.22 μm Millipore filter. Dispensed 10 mL aliquots with an Eppendorf repeat pipetter and Biopur 50 mL Combitip.
DP#1: 0.5 mg/mL Ipamorelin, 10 mM sodium acetate, pH 5, and 9 mg/mL NaCl
900 mL of the formulation was prepared by mixing 100 mL of 10× sodium acetate pH ˜5 stock solution with 500 mL NaCl stock solution with 100 mL of 5 mg/mL Ipamorelin (API) stock solution into 200 mL of Milli-Q water. At near complete volume, the initial pH of 5.18 was adjusted to 5.01 with glacial acetic acid.
DP#4: 1.0 mg/mL Ipamorelin, 10 mM Sodium Acetate, pH 6, and 9 mg/mL NaCl
900 mL of the formulation was prepared by mixing 100 mL of 10× sodium acetate pH ˜5 stock solution with 500 mL NaCl stock solution with 200 mL of 5 mg/mL Ipamorelin (API) stock solution into 100 mL of Milli-Q water. At near complete volume, the initial pH of 6.79 was adjusted to 5.96 with glacial acetic acid.
DP#5: 0.5 mg/mL Ipamorelin, 10 mM Sodium Citrate, pH 5, and 9 mg/mL NaCl
900 mL of the formulation was prepared by mixing 100 mL of 10× sodium citrate pH ˜5 stock solution with 500 mL NaCl stock solution with 100 mL of 5 mg/mL Ipamorelin (API) stock solution into 200 mL of Milli-Q water. At near complete volume, the initial pH of 4.75 was adjusted to 5.00 using 1N sodium hydroxide.
DP#8: 1.0 mg/mL Ipamorelin, 10 mM Sodium Citrate, pH 6, and 9 mg/mL NaCl
900 mL of the formulation was prepared by mixing 100 mL of 10× sodium acetate pH ˜6 stock solution with 500 mL NaCl stock solution with 200 mL of 5 mg/mL Ipamorelin (API) stock solution into 100 mL of Milli-Q water. At near complete volume, the initial pH of 5.67 was adjusted to 6.02 using 1N sodium hydroxide.
DP#10: 1.0 mg/mL Ipamorelin, 10 mM Sodium Citrate, pH 7, and 9 mg/mL NaCl
900 mL of the formulation was prepared by mixing 100 mL of 10× sodium acetate pH ˜7 stock solution with 500 mL NaCl stock solution with 200 mL of 5 mg/mL Ipamorelin (API) stock solution into 100 mL of Milli-Q water. At near complete volume, the initial pH of 7.16 was adjusted to 7.02 with 1N hydrochloric acid.
DP#15: 0.5 mg/mL Ipamorelin, 10 mM Sodium Phosphate, 2 mM sodium EDTA, pH 6 and 9 mg/ml NaCl
900 mL of the formulation was prepared by mixing 100 mL of 10× sodium phosphate, EDTA pH ˜6 stock solution with 500 mL NaCl stock solution with 100 mL of 5 mg/mL Ipamorelin (API) stock solution into 200 mL of Milli-Q water. At near complete volume, the initial pH of 6.06 was adjusted to 6.00 with 1N hydrochloric acid.
The solubility of ipamorelin free base at different pH values is shown graphically in
This dramatic change in solubility around pH 10 is reflected in the solubilities of ipamorelin free base and its diacetate salt in pure water. The diacetate salt dissolves readily: it is capable of producing solutions greater than 100 mg/ml, with a final pH of about 7.5. The free base is much less soluble; only about 1.5 mg/ml was measured in a saturated solution, pH=9.83. However, solutions of much higher concentration can be achieved by simply adjusting the pH to around neutrality, using a solution of HCl or a similar acid.
XRD experiments of crystalline forms of ipamorelin free base at room temperature are illustrated in
The XRD profiles were measured at room temperature. No sample spinner was used. All diffractograms were measured from 2 to 40 degrees two-Theta.
For hot stage XRD experiments, approximately 40 mg of material was placed onto a sample holder (20 mm diameter×0.2 mm deep), which was fastened to a variable temperature unit on the Scintag XDS 2000 powder X-ray diffractometer. The temperature was raised or lowered at a rate of 1° C./min, pausing at pre-selected temperatures to allow diffractogram acquisition. Diffractograms were measured from 2 to 30 degrees two-Theta.
Throughout this application, various publications are referenced. The disclosures of these publications in their entireties are hereby incorporated by reference into this application in order to more fully describe the state of the art to which this invention pertains. It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
This application claims priority to U.S. Provisional Application 61/186,595, filed Jun. 12, 2009.
Number | Date | Country | |
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61186595 | Jun 2009 | US |