IRON OXIDE BASED BLACK GLOSSY PIGMENT AND METHOD FOR PREPARING SAME

Abstract

The present invention relates to a method for preparing an iron oxide-based gloss and, more specifically, to a method for preparing an iron oxide-based black glossy pigment with high yield using iron sulfate as a starting material through thermal synthesis without sintering, wherein the method comprises the steps of: preparing an iron sulfate dilution liquid; forming a suspension of flake substrates; titrating the substrate suspension with an aqueous inorganic salt solution and mixing the iron sulfate dilution liquid therewith, thereby coating an oxide layer on surfaces of the flake substrates.

Description

CROSS REFERENCE TO RELATED APPLICATION

This application claims the priority of Korean Patent Application No. 10-2013-0128826, filed on Oct. 28, 2013 in the KIPO (Korean Intellectual Property Office). Further, this application is the National Phase application of International Application No. PCT/KR2014/010211 filed Oct. 28, 2014, which designates the United States and was published in Korean.

BACKGROUND

1. [Technical Field]

The present invention relates to a technology for preparing an iron oxide-based black glossy pigment, and more specifically, to an iron oxide-based black glossy pigment capable of securing stability of a reaction process and reducing process cost, and a method for preparing the same.

2. [Background Art]

Pigments have been used to have an aesthetic effect in various fields. In order to express various colors, various metals or metal oxides such as titanium dioxide, iron oxide, silicon dioxide, etc., have been used alone or mixed with each other.

Among them, the existing black pigment is mainly developed by processing a cobalt compound, but since the cobalt is harmful, applications of the black pigment are limited.

In addition, there are many cases that the pigment is mixed with resins according to applications. However, in this case, in order to form patterns on a surface on which the pigment is applied, the patterns are firstly formed by a paint mixed with the pigment through gravure printing, etc., and additional pain is applied thereonto, such that operation processes are complicated. In order to compensate supplement these disadvantages, an iron oxide-based black pigment having a strong magnetic effect has been developed.

The existing iron oxide-based black glossy pigment is prepared by reducing a surface of iron oxide (Fe₂O₃) under high temperature and high pressure or by sintering iron oxide in a reducing furnace. However, these methods have disadvantages in that it is difficult to secure stability in reaction processes and production cost is increased according to reaction conditions. In particular, the reducing furnace has a possibility of explosion due to hydrogen inflow.

Korean Patent No. 10-0238859 (Registered on Oct. 6, 1999) disclosed a magnetic iron oxide pigment and a manufacturing method thereof as a Patent Document relevant to the present invention.

DISCLOSURE

Technical Problem

It is an aspect of the present invention to provide a method for preparing an iron oxide-based black glossy pigment comprising iron oxide (Fe₃O₄) by using a harmless iron (Fe²⁺) metal salt as a starting material, instead of using harmful cobalt (Co) that is a main component of the existing black glossy pigment, etc.

In particular, it is another aspect of the present invention to provide a method for preparing an iron oxide-based black glossy pigment having a low reaction temperature without additionally performing a sintering process, as compared to the existing methods for preparing a soft magnetic iron oxide.

Technical Solution

In accordance with one aspect of the present invention, a method for preparing an iron oxide-based black glossy pigment includes: preparing an iron sulfate dilution liquid containing iron sulfate (FeSO₄.7H₂O); forming a substrate suspension by adding flake substrates to D.I. water, followed by mixing, stirring and dispersing; and coating the flake substrates by titrating the substrate suspension with an aqueous inorganic salt solution to hydrolyze the aqueous inorganic salt solution, and mixing the prepared iron sulfate dilution liquid therewith, to thereby coat an oxide layer on surfaces of the flake substrates, and an iron oxide-based black glossy pigment prepared by using the same.

Advantageous Effects

According to a method for preparing an iron oxide-based black glossy pigment of the present invention, the iron oxide-based black glossy pigment including Fe₃O₄ may be formed by using Fe²⁺ metal salt as a starting material rather than mixing Fe²⁺ with Fe³⁺ salt to form a pigment including Fe₃O₄ according to the related art.

In addition, since the method of the present invention has a relatively low reaction temperature and does not require an additional sintering process, as compared to a method for reducing a surface of Fe₂O₃ and a method for sintering Fe₂O3 under reduction conditions, both of which are the existing methods for preparing a soft magnetic iron oxide, stability of a reaction process may be secured, and the production cost may be reduced.

DESCRIPTION OF DRAWINGS

FIG. 1 is a flow chart showing a method for preparing an iron oxide-based black glossy pigment according to an exemplary embodiment of the present invention.

FIG. 2 is a graph showing saturation magnetization of an iron oxide-based black pigment glossy pigment prepared according to Comparative Example.

FIG. 3 is a graph showing magnetic saturation of an iron oxide-based black pigment glossy pigment prepared according to Example of the present invention.

FIG. 4 is a scanning electron microscope (SEM) image of a surface of the iron oxide-based black pigment glossy pigment prepared according to Example of the present invention.

BEST MODE

Hereinafter, a method for preparing an iron oxide-based black glossy pigment using iron sulfate according to an exemplary embodiment of the present invention and an iron oxide-based black glossy pigment prepared by using the same are described.

FIG. 1 is a flow chart showing a method for preparing an iron oxide-based black glossy pigment using iron sulfate according to an exemplary embodiment of the present invention.

Referring to FIG. 1, the method for preparing the iron oxide-based black glossy pigment using the iron sulfate according to an exemplary embodiment of the present invention includes: preparing an iron sulfate dilution liquid (S110); forming a substrate suspension by adding flake substrates to deionized water (D.I. water), followed by mixing, stirring and dispersing (S120); and coating the flake substrates by titrating the substrate suspension with an aqueous inorganic salt solution to hydrolyze the aqueous inorganic salt solution, and titrating the prepared iron sulfate dilution liquid therewith, to thereby coat an oxide layer on surfaces of the flake substrates through hydrothermal synthesis (S130).

The preparing of the iron sulfate dilution liquid (S110) includes: preparing a sulfuric acid dilution liquid by mixing 100 parts by weight of water with 1 to 6 parts by weight of sulfuric acid, preparing a first mixed solution containing iron sulfate and acid by mixing 100 parts by weight of the prepared sulfuric acid dilution liquid with 10 to 40parts by weight of iron sulfate (FeSO₄.7H₂O), and preparing a second mixed solution by mixing and stirring 100 parts by weight of the first mixed solution with 3 to 10 parts by weight of at least one of KNO₃, NaNO₃, Ca(NO₃)₂ and Mg(NO₃)₂.

First, the sulfuric acid dilution liquid is prepared by mixing 100 parts by weight of water with 1 to 6 parts by weight of sulfuric acid.

Then, the first mixed solution containing iron sulfate and acid is prepared by mixing 100 parts by weight of the prepared sulfuric acid dilution liquid with 10 to 40 parts by weight of iron sulfate (FeSO₄.7H₂O).

Next, the second mixed solution is prepared by mixing 100 parts by weight of the first mixed solution with 3 to 10 parts by weight of at least one of KNO₃, NaNO₃, Ca(NO₃)₂ and Mg(NO₃)₂, followed by stirring for 30 minutes to 50 minutes.

In the forming of the substrate suspension (S120), the flake substrate may include at least one of synthetic mica, natural mica, glass, plate-shaped iron oxide, plate-shaped alumina and plate-shaped silica, talc, lead carbonate, and plate-shaped bismuth oxychloride (BiOCI).

In the forming of the substrate suspension, 100 parts by weight of the flake substrates are mixed with 900 to 1200 parts by weight of D.I. water, followed by heating and stirring at 70° C. to 80 ° C. at 400 rpm to 450 rpm.

In the coating of the flake substrates (S130), the aqueous inorganic salt solution may include one selected from TiCl₄, TiOCl₂, TiOSO₄, BaCl₂, AlCl₃, SnCl₄FeCl₃, FeSO₄, SiCl₄, ZrOCl₂, Na₂O.SiO₂.5H₂O, MnCl₂, MgCl₂ and CoCl₂, or one or more mixtures thereof.

The substrate suspension formed in the forming of the substrate suspension (S120) is stirred and heated at 70° C. to 80° C. at 400 rpm to 450 rpm, and pH is maintained to 1.5 to 2.5. Then, 8 to 12 parts by weight of the aqueous inorganic salt solution is added dropwise to 100 parts by weight of the substrate suspension to hydrolyze the aqueous inorganic salt solution.

Then, a temperature of iron sulfate dilution liquid is raised to 80° C. to 85° C. and pH is controlled to 7 to 10, and the iron sulfate dilution liquid is added dropwise at a rate of 200 mL/hr to 300 mL/hr, thereby coating the flake substrates.

When a rate at which the iron sulfate dilution liquid is added dropwise is less than 200 mL/hr, coating efficiency is increased, but blackness degree is decreased, and when a rate at which the iron sulfate dilution liquid is added dropwise is more than 300 mL/hr, coating efficiency is decreased, but blackness degree is increased.

In the coating of the flake substrates (S130), once the coating reaction of the aqueous inorganic salt is completed, the mixed solution containing the flake substrates is subjected to reflux for 30 minutes to 60 minutes. Then, the pH of the refluxed mixed solution is controlled to pH 7 to 10, followed by refluxing for 30 minutes to 60 minutes, thereby preparing a reaction solution. When the coating temperature is less than 80° C., thermal stability of the iron oxide layer to be coated may be reduced. When pH is low as being less than 7, the coating reaction may not be well performed, and when pH is excessively high as being higher than 10, an efficiency of the coating reaction may be largely reduced.

After the coating of the flake substrates (S130), the flake substrates coated with the oxide layer and a reaction residual liquid after the coating reaction is completed are washed with deionized water and dehydrated.

Then, the dehydrated flake substrates were dried at 50° C. to 60° C. When the drying temperature is low as being less than 50° C., time required for the drying may be increased, and when the drying temperature is excessively high as being more than 60° C., color of the pigment may be changed due to the drying process for a long period of time at high temperature.

According to the present invention, the iron oxide-based black glossy pigment including Fe₃O₄ may be formed by using Fe²⁺ metal salt as a starting material rather than mixing Fe²⁺ with Fe³⁺ salt to form a pigment including Fe₃O₄ according to the related art.

In addition, since the method of the present invention has a relatively low reaction temperature and does not require an additional sintering process, as compared to a method for reducing a surface of Fe₂O₃ and a method for sintering Fe₂O₃ under reduction conditions, both of which are the existing method for preparing a soft magnetic iron oxide, stability of a reaction process may be secured, and the production cost may be reduced.

Hereinafter, constitution and function of the present invention will be described in more detail through preferably exemplary embodiments of the present invention. It is to be noted that Examples to be described below are provided merely for specifically exemplifying the present invention, and accordingly, the present invention is not limited to the following Examples.

Descriptions which are not described in the specification can be sufficiently and technically deduced by a person skilled in the technical field, and accordingly, details thereof will be omitted.

EXAMPLE

[Preparation of Coating Liquid]

1194 g of deionized water and 30 gof sulfuric acid (98%) were mixed with each other to prepare a sulfuric acid dilution liquid, and 294 g of iron sulfate (FeSO₄.7H₂O ) was added to the dilution liquid and mixed with each other. The mixed solution was refluxed for 30 minutes so as to dissolve the iron sulfate, thereby preparing a coating liquid.

A temperature of the primarily completed sample was controlled to 20° C. to 30° C., and 74 g of potassium nitrate (KNO₃) was added to the sample, and the solid phase sample was dissolved for 30 minutes, thereby preparing a secondary mixed solution.

[Coating Reaction]

1000 g of deionized water was added and dispersed into 100 g of the substrate, and a temperature of the reaction solution was raised to 75° C. Then, a coating reaction was performed at 75° C. and pH1.5 to 2.5 with 100 int: of Ti-metal salt dilution liquid. After the coating reaction was completed, the reaction solution was refluxed for 30 minutes, and the reaction conditions were controlled to 80° C. and pH 9.0. Then, the reaction solution was refluxed for 30 minutes to stabilize the reaction solution.

The dilution liquid (coating liquid) prepared under the above-described condition was added at a rate of 250 mL/hr to thereby form a black iron oxide layer having magnetism. After the reaction was completed, the obtained sample was washed with deionized water and dehydrated. Then, a drying process was performed at 60° C. or less for 12 hours or more.

COMPARATIVE EXAMPLE

[Coating Reaction]

100 g of the substrate was added and dispersed into 1000 g of deionized water, and a temperature of the reaction solution was raised to 75° C. Then, the reaction solution was titrated with an appropriate amount of FeCl₃ dilution liquid at pH 3.0. After the coating reaction was completed, pH of the reaction solution was controlled to pH 9.0, and an appropriate amount of cobalt sulfate dilution liquid was coated thereonto to thereby form a black layer. After the formation of the black layer was completed, the reaction solution was washed and dehydrated. The dehydrated sample was dried and sintered at about 800° C. to obtain a sample.

Measurement of Blackness Degree

Color difference value of the iron oxide-based black pigment prepared by Example of the present invention was measured and compared with the color difference value of Comparative Example. Comparison results thereof were shown in Table 1 below.

The measurement was performed by a color difference meter (measured by MINOLTA cm-512 m³ at 75 degrees) on a black background after drawdown of the samples to PC 6% (with NC Resin) on an opacity chart.

	TABLE 1
	Existing black pigment	Iron oxide-based black pigment
	L	53.35	23.32
	a	0.91	0.79
	b	2.94	−0.49

As the measurement results of the color difference value, the iron oxide-based black pigment of Example had a lower gloss and lower absolute values of a and b as compared to the black pigment of Comparative Example. It could be confirmed from the result that the iron oxide-based black pigment of Example had a black color which was closer to achromatic color as compared to the black pigment of Comparative Example.

Measurement of Saturation Magnetization

In order to confirm magnetic properties of the iron oxide-based black glossy pigments of Example and the black pigment of Comparative Example of the present invention, saturation magnetization values were measured by using a vibrating sample magnetometer (VSM), and results thereof were shown in FIGS. 2 and 3, respectively.

Referring to FIGS. 2 and 3, the black pigment prepared by Comparative Example had a saturation magnetization of about 18 emu/g (see FIG. 2); on the contrary, the iron oxide-based black glossy pigment prepared by Example had a saturation magnetization of about 30 emu/g (see FIG. 3). It could be appreciated from the results that the iron oxide-based black glossy pigment of Example had more increased saturation magnetization force than that of the black pigment of Comparative Example.

APPLICATION EXAMPLES

The iron oxide-based black glossy pigment prepared according to Example of the present invention could be utilized as pigments of cosmetic products such as a mascara, an eye shadow, an eye liner (liquid and gel), a nail enamel, etc.

Tables 2 to 6 show compositions of mascara, eve shadow, liquid eye liner, gel eye liner, and nail enamel including the pigment of Example of the present invention.

TABLE 2
Raw material                Amount
Cetearyl alcohol            2.00
PEG20 glyceryl stearate     1.50
Beeswax                     11.00
Stearic acid                8.00
Black iron oxide            3.00
Preservative                0.50
Black pigment               7.00
Butylene glycol             2.00
Acrylate copolymer          30.00
Polyvinyl alcohol           3.00
Triethanolamine             3.00
Deionized water (D.I.water) 29.00
Sum                         100.00

Table 2 above shows composition of a mascara to which the pigment of Example of the present invention is applied.

TABLE 3
Raw material                  Amount
Black pigment                 10.0
Talc                          68.40
Mica                          7.20
Zinc stearate                 5.40
Silica                        4.50
Methyl methacrylate copolymer 2.88
Titanium dioxide              1.44
Aluminum myristate            0.09
Triethoxycaprylylsilane       0.05
Dimethicone                   0.04
Sum                           100.00

Table 3 above shows composition of an eye shadow to which the pigment of Example of the present invention is applied.

TABLE 4
Raw material                     Amount
Deionized water (D.I. water)     32.87
Butylene glycol                  1.00
Sodium polyacrylate              1.00
Disodium EDTA                    0.03
Black iron oxide                 10.00
Black pigment                    14.00
Silica                           0.50
Preservative                     0.30
Silicone oil                     2.00
Caprylic/Capric triglyceride     2.00
Di-isostearyl malate             2.00
Cetearyl olivate/Sorbitan olivate 2.00
Polyoxyethylene lauryl ether     2.00
Preservative                     0.30
Acrylate copolymer               30.00
Sum                              100.00

Table 4 above shows composition of a liquid eye liner to which the pigment of Example of the present invention is applied.

TABLE 5
Raw material                  Amount
Ceresin                       18.00
Sodium polyacrylate           3.00
Silicone acrylate             2.00
Cyclomethicone                10.70
Silicone oil                  3.00
Preservative                  0.30
Isododecane                   10.00
Caprylic/Capric triglyceride/ 33.00
Stearalkonium Hectorite/
Propylene carbonate
Black pigment                 20.00
Sum                           100.00

Table 5 above shows composition of a gel eye liner to which the pigment of Example of the present invention is applied.

TABLE 6
Raw material                Amount
Black pigment               3.00
Nitrocellulose (1/2 second) 10.00
Alkyd resin                 10.00
Citric acid acetyl tributyl 2.00
Ethyl acetate               20.00
Butyl acetate               15.00
Ethyl alcohol               5.00
Toluene                     35.00
Sum                         100.00

Table 6 above shows composition of a nail enamel to which the pigment of Example of the present invention is applied.

Properties of spreadability, coverage, color, matt, etc., of the mascara, the eye shadow, the liquid eye liner, the gel eye liner, and nail enamel prepared by the compositions shown in Tables 2 to 6 were shown in Table 7 below.

	TABLE 7
	Cosmetic type	Spreadability	Coverage	Color	Matt
	Mascara	⊙	⊙	⊚	⊙
	Eye Shadow	⊚	⊙	⊚	⊚
	Eyeliner (liquid)	⊙	⊚	⊙	⊚
	Eyeliner(gel)	⊙	⊙	⊚	⊙
	Nail enamel	⊙	⊙	⊚	⊚
	X (less than 60 points): Bad
	Δ (60 to 69 points): Medium
	◯ (70 to 79 points): Relatively Good
	⊚ (80 to 89 points): Excellent
	⊙ (90 to 100 points): Significantly Excellent

Table 7 above shows evaluation results of spreadability, coverage, color and matt of each product, wherein the evaluation results were obtained by performing sensory evaluation (0 to 100 points) of usability, etc., as cosmetics at the time of using each product targeting women on the panel in their 20's up to 40's and scoring, then evaluating sections in which average values thereof are included.

Referring to Table 7 above, it could be confirmed that when the pigment of Example of the present invention is used as the cosmetic pigment, spreadability, coverage, clarity, and excellent color were shown. It indicated that the iron oxide-based black glossy pigment according to the present invention could express color by low gloss, while simultaneously maintaining functions that are equal or greater than those of generally used cosmetic pigments.

FIG. 4 is a scanning electron microscope (SEM) image of a surface of the iron oxide-based black pigment glossy pigment prepared according to Example of the present invention.

It could be appreciated from FIG. 4 that the iron oxide-based black pigment of the present invention was uniformly coated on a base material.

According to the present invention, the iron oxide-based black glossy pigment including Fe₃O₄ may be formed by using Fe²⁺ metal salt as a starting material rather than mixing Fe²⁺ with Fe³⁺ salt to form a pigment including Fe₃O₄ according to the related art.

In addition, since the method of the present invention has a relatively low reaction temperature and does not require an additional sintering process, as compared to a method for reducing a surface of Fe₂O₃ and a method for sintering Fe₂O₃ under reduction conditions, both of which are the existing methods for preparing a soft magnetic iron oxide, stability of a reaction process may be secured, and the production cost may be reduced.

Although the exemplary embodiments of the present invention have been described, various changes and modifications can be made by those skilled in the art without the scope of the appended claims of the present invention. Such changes and modifications should also be understood to fall within the scope of the present invention. Therefore, the protection scope of the present invention should be determined by the appended claims to be described below.

Claims

1. A method for preparing an iron oxide-based black glossy pigment comprising: preparing an iron sulfate dilution liquid containing iron sulfate (FeSO4.7H2O);forming a substrate suspension by adding flake substrates to deionized water (D.I. water), followed by mixing, stirring and dispersing; andcoating the flake substrates by titrating the substrate suspension with an aqueous inorganic salt solution to hydrolyze the aqueous inorganic salt solution, and mixing the prepared iron sulfate dilution liquid therewith, to thereby coat an oxide layer on surfaces of the flake substrates.

2. The method of claim 1, wherein the preparing of the iron sulfate dilution liquid containing iron sulfate (FeSO4.7H2O) includes: preparing a sulfuric acid dilution liquid by mixing 100 parts by weight of water with 1 to 6 parts by weight of sulfuric acid;preparing a first mixed solution containing iron sulfate and acid by mixing 100 parts by weight of the prepared sulfuric acid dilution liquid with 10 to 40 parts by weight of iron sulfate (FeSO4.7H2O); andpreparing a second mixed solution by nixing and stirring 100 parts by weight of the first mixed solution with 3 to 10 parts by weight of at east one of KNO3, NaNO3, Ca(NO3)2 and Mg(NO3)2.

3. The method of claim 1, wherein the flake substrate includes at least one of synthetic mica, natural mica, glass, plate-shaped iron oxide, plate-shaped alumina and plate-shaped silica, talc, lead carbonate, and plate-shaped bismuth oxychloride (BiOCl).

4. The method of claim 1, wherein the aqueous inorganic salt solution includes one selected from TiCl4, TiOCl2, TiOSO4, BaCl2, AlCl3, SnCl4, FeCl3, FeSO4, SiCl4, ZrOCl2, Na2O. SiO2. 5H2 O, MnCl2, MgCl2 and CoCl2, or one or more mixtures thereof.

5. The method of claim 1, wherein in the forming of the substrate suspension, 100 parts by weight of the flake substrates are mixed with 900 to 1200 parts by weight of D.I. water, followed by heating and stirring at 70° C. to 80° C. at 400 rpm to 450 rpm, in the coating of the flake substrates, at pH of 1.5 to 2.5, the substrate suspension is stirred and heated at 70° C. to 80° C. at 400 rpm to 450 rpm, and 8 to 12 parts by weight of the aqueous inorganic salt solution is added dropwise to 100 parts by weight of the substrate suspension, andthe coating of the flake substrates includes, after coating the mixed solution containing the flake substrates with inorganic salts, refluxing for 30 minutes to 60 minutes, controlling the refluxed mixed solution to pH 7 to 10, and refluxing the mixed solution for 30 minutes to 60 minutes.

6. The method of claim 1, wherein in the coating of the flake substrates, at pH of 7 to 10, the substrate suspension is stirred and heated at 80° C. to 85° C. at 400 rpm to 450 rpm, and the iron sulfate dilution liquid is added dropwise to 100 parts by weight of the substrate suspension at a rate of 200 mL/hr to 300 mL/hr.

7. The method of claim 1, further comprising, after the coating of the flake substrates, dehydrating and washing the flake substrates coated with the oxide layer and a reaction residual liquid, and drying the dehydrated flake substrates at 50° C. to 60 ° C., andscreening the flake substrates having a larger size than a predetermined size from the dried flake substrates, using mesh.

8. An iron oxide-based black glossy pigment prepared by method of claim 1.