Not Applicable.
This invention relates to ironing boards for use with an iron-to-iron clothes, and more specifically to storage devices for storing ironing boards. Ironing board storage devices have taken a variety of constructions, but typically have been comprised of a retractable ironing board movably mounted within a cabinet that is concealed in an interior cavity of a wall. The cabinet is installed at an appropriate height so that the ironing board can be rotated downwardly to a generally horizontal operating position relative to the floor. When not in use, the ironing board can be rotated upwardly to a generally vertical position within the cabinet for storage and a door closed to conceal the ironing board.
These types of ironing board storage devices are difficult to install and require major repair work if removed. To install, one must make large openings in an existing wall and properly support the storage device from support studs or the like, which calls for the use of many tools and a great deal of manual labor. For this reason, once the devices are installed they are rarely removed, making the installation effectively permanent. In addition, the location of the storage device is limited by the location of the support studs in the wall. Furthermore, these types of ironing board storage devices do not contain adequate support for the ironing board when placed in the operating position. As a result, the ironing board is not particularly stable and is susceptible to movement during operation. In addition, currently known ironing board storage devices are not adequately accessible by the disabled, in particular those in wheelchairs.
Therefore, there has been a need for an ironing board storage device that is easy to install, easy to operate, economical, easily relocated, accessible to the disabled, and is adequately stable during operation.
In the accompanying drawings which form part of the specification:
Corresponding reference numerals indicate corresponding parts throughout the several figures of the drawings.
The following detailed description illustrates the invention by way of example and not by way of limitation. The description clearly enables one skilled in the art to make and use the invention, describes several embodiments, adaptations, variations, alternatives, and uses of the invention, including what is presently believed to be the best mode of carrying out the invention. Additionally, it is to be understood that the invention is not limited in its application to the details of construction and the arrangements of components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
As shown in
The housing 22 is a generally rectangular box having sidewalls 26 extending from a rear panel 28 to define a front face 30 and a cavity 32 for storing the ironing board 12. Rear panel 28 has a back or outer surface 29, and a front surface 31. A door 34 is moveably mounted to the housing 22 with door slides or tracks such as upper track 36a and lower track 36b, which can be drawer slides or the like, so that the door 34 slides between an open position and a closed position across the front face 30 of the housing 22. Stops 37a and 37b are located at the end of each slide 36a and 36b, respectively, to prevent the door 34 from sliding too far. Although the embodiment of
When installed, a housing bottom surface 40 can rest on a surface, such as support surface 42, which is preferably a floor, with the rear panel back surface 29 abutting a wall 46. A plurality of spacers 41 are attached to the bottom surface 40, such as at each corner, to elevate the bottom surface 40 off the support surface 42, preferably about ¼″ to allow drying of any potential moisture. The interior cavity 32 has a bottom surface 38. Wall 46 has lower molding 47. The rear panel back surface 29 can define a channel or recess 45 configured for receiving the molding 47, so the storage device 10 can abut flush against the wall 46. Because the housing 22 rests on the support surface 42, the storage device 10 can be secured to the wall 46 with a minimal amount of fasteners 45, such as heavy drywall screws shown in
The frame assembly 20 includes a generally rectangular frame member 50 having generally horizontal lower and upper tubular members 52 and 54, respectively connected by generally vertical side or outer members 56 and 58, for supporting the ironing board 12, and support 24 (
The frame assembly 20 also includes a positioning device, such as a ratchet 64 and pawl 66 (
The pawl 66 comprises a bar which is attached to the lower ends of a pair of generally vertical bars 74, as by welding (
A biasing element, such as a torsion spring 88, includes a coil 89 that extends about shaft 76 at the end of shaft 76 opposite that of sleeve 78 (
As seen more particularly in
A second lower handle 130 also is operable to move the pawl 66 into, and out of, engagement with the ratchet 68. Handle 130 is generally U-shaped with parallel side legs 132 whose upper ends are secured firmly, as by welding, to the pawl 66. Handle 130 can be engaged by the user to pivot the pawl 66 between engaged and disengaged positions with ratchet 64. The location of handle 130 beneath board 12 allows handle 130 to be operated by a person seated in a wheelchair, and thus is beneficial to handicapped persons facing challenges.
The outer ends of pawl 66 extend through the bores of cylindrical rubberlike or plastic sleeves 135. Sleeves 135 have a length such that the outer surface of each sleeve 135 will engage against the ratchet detent upper edges 68a. The sleeves 135 thus provide a cushioning effect when seated there against, and reduce noise.
In the engaged position, the torsion spring 88 biases the pawl 66, in a direction away from the front surface 31 of panel 28, so that the pawl 66 engages against an upper ratchet detent edge 68a to secure the frame member 50 at a predetermined elevation. In the disengaged position, a user moves either of handles 110 or 130 to overcome the bias of torsion spring 78 and move the pawl 66 toward the rear panel 28 to disengage pawl 66 from the ratchet 68 and allow the frame member 50 to slide upwardly and downwardly between different elevations. In this way, the user can operate either of the handles 110 or 130 to adjust the elevation of the frame assembly 20 and ironing board 12 to a predetermined elevation, such as the highest elevation shown in
Those skilled in the art will recognize that any number of ratchet detents can be used and any number of predetermined elevations can be used. Also, the detents can be any appropriate shape or size that engages the pawl 66. In addition, other embodiments of the ratchet and pawl can be used, such as a rack and pinion.
The ironing board 12 is embodied as a typical ironing board with a generally rectangular proximal portion 14 and a generally narrowing nose distal portion 16, such as a narrowing nose, the proximal portion 14 being moveably mounted, preferably pivotally, at an upper end of the cavity 32 and supported by the support 18. However, those skilled in the art will recognize that any shape of ironing board can be used. A cover 120 fits over the ironing board 12 and includes a binding (not shown), including but not limited to a bungee cord, elastic, or drawstring, positioned around the perimeter of the cover 90 for securing the cover 120 to the ironing board 12. The cover 120 can be made of cotton as known in the art, or can be made from material with burn/scorch resistant characteristics, such as disclosed in U.S. Pat. No. 5,566,481. In other embodiments, the cover 36 includes multiple layers of materials, including but not limited to a layer of foam padding.
As shown in
The ironing board 12 has a pair of central channel shaped longitudinal struts 146, as shown in
Also as seen in
All of the described parts of the support 24 are preferably of metal, such as of stainless steel or aluminum. They could be, however, of durable plastic or other suitable material.
A heat-resistant and waterproof panel can be secured to the ironing board cover 122, such as the panel disclosed in U.S. Pat. No. 7,082,705, hereby incorporated by reference, for preventing damage to the cover 122 by an iron (not shown). When the iron is placed with an ironing surface facing the panel, the iron is supported by protuberances so that a gap is formed between the ironing surface and the iron to allow steam to flow through the gap about the protuberances and condense in the basin. Those skilled in the art will recognize that other heat-resistant and/or waterproof panels can be used. The panel can be generally rectangular shape secured to a rear portion of the cover 122, or other shapes, including but not limited to circular, trapezoidal, or oblong can be provided. Further, other sizes and locations can be used. If desired, the ironing board storage device 10 can be used without the waterproof panel.
The support 24 includes a bar 165 and a bar 168. Bar 165 has its outer end pivotally connected to ironing board 12, while bar 168 has its outer end pivotally connected to the frame assembly 20, as will be later described. The Bar 165 is preferably of smaller diameter than bar 168 so that it can fit within bar 168. The two bars 165 and 168 have their inner ends pivotally connected by a fastener 170, such as a pivot member depicted as a rivet.
The bar 165 is depicted as preferably of a square or rectangular cross section, with a pair of parallel side walls 165a and 165b, and upper and lower walls 165c and 165d, respectively. Bar 168 is shown preferably to have a generally channel-shape with side walls 168a and 168b, and an upper mid-wall 168c. The bar 165 is sized so that it inner end fits within the channel sidewalls 168a and 168b when the support 24 is in its extended operating position, as preferably depicted in
At its outer end, bar 168 is pivotally connected to the flanges 150 on frame tube 52 as by a rivet 171, or bolt or pin, that passes through the flange bores 152 and bar sidewalls 168a and 168b. The outer end of bar 165 has a rod 172 secured thereto as by welding. Rod 172 passes through bores in the midwalls 147 of longitudinal struts 146 to be rotatable therein, with cotter pins passing through the rod 172 to the outside of midwalls 147 to maintain the position of the rod 172 relative to struts 146.
A securement member 175 is provided to lock bars 165 and 168 in the operating position. Securement member 175 is preferably a sleeve having a generally frustoconical outer surface 175a and a generally frustoconical inner surface 175b, so that a generally frustoconically shaped bore 175c extends there through. In such an extended operating position such as depicted in
At its distal end, the bottom edges of sidewalls 168a and 168b of bar 168 have tapered or curved lower edges 178 so that the height of sidewalls 168a and 168b decrease in height from the beginning of the slope of the tapered or curved section toward the distal end of bar 168. Thus when the user grasps the ironing board 12 to pivot it upward to align the bars 165 and 168 with each other as seen in
From such an engaged position, the support 24 and board 12 can be moved to a collapsed position for storage. The securement member 175 can be grasped by the operator's hand and slid upwardly along bar 165, such as to the phantom line position 175′ of
A preventative arrangement against damage and impact caused by misjudged movement of the handles 110 and 130 in holding the pawl 66 in a rearward most position for too long during downward movement of board 12, so that the pawl 66 is not engaged by the lowermost detent notch 69 and tooth 70, is provided. In the preferred embodiment, a pair of stops 180 is provided. Each stop 180 is generally angle, or L shaped, with a generally vertical leg 182 that extends upwardly into a generally horizontal leg 184. The vertical stop legs 182 each have a generally flat surface that generally fits flush against the flat inner surface 62 of sidewalls 26. Each leg 182 is secured thereto as by a pair of screws. The stop leg 184 generally projects perpendicular to surface 62. Thus if the pawl 66 is held by handle 110 or 130 for too long a period of time during downward movement of board 12 and frame assembly 20 so that pawl 66 skips over the ratchet teeth 68 and ratchet bottom tooth 70 and notch 69, the bottom cross bar 52 of frame 50 will engage the upper surface of stop horizontal legs 184 to halt downward movement of frame assembly 20 and board 12.
In the storage position, the pawl 66 should be positioned to rest on upper edge 68a of the uppermost ratchet tooth 68 of the ratchet. In such position when the ironing board 12 pivots downwardly to the position of
As noted earlier, the tracks 36a and 36b at the top and bottom of the housing 22 slideably support the door 34. The tracks 36a and 36b are held to the wooden crossbeams at the top and bottom of the housing 22 as by screws. Those screws can be removed, and the track 36a at the top moved to be at the bottom where track 36b originally was, and the track 36b at the bottom moved to be at the top where track 36a originally was, and both be secured again as by screws. The position of the door 34 can be reversed top to bottom so that what was initially the door top becomes the bottom, and what was the bottom becomes the top. The door 34 can then be slideably mounted to the tracks 36a and 36b in their new reversed positions. The stops 37a and 37b are likewise reversed in position, so that the stops 37a and 37b which were initially located to the right when viewed looking at
In summary, and in view of the previous discussed operational steps and advantages which will not now be repeated, the operator slides the door 34 to the open position to access the ironing board 112, as shown in
Changes can be made in the above constructions without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
This application claims priority to application No. 61/772,344 filed Mar. 4, 2013, which is incorporated herein by reference.
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Number | Date | Country | |
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Number | Date | Country | |
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61772344 | Mar 2013 | US |