The design of ironless electrical machine with winding between two magnet rows is well known. In the traditional construction, the magnetization direction of the magnets in the rows is unidirectional and changes along the moving direction (A Transfer-Positioning System with Linear DC Motor by Morimasa KAJIOKA, Susumu TONI, Masaya WATADA and Daiki EBIHARA—Conference Record of the 2000 IEEE Industry Applications Conference: Thirty-Fifth Annual Meeting and World Conference on Industrial Applications of Electrical Energy). This type of electrical machines has many benefits comparing the electrical machines with one row of magnets but also has problem concerning the heat dissipation in the winding.
For electrical machines with winding between two magnet rows, the problem of heat dissipation is well known. For this construction, the natural cooling is low. To increase the electrical machine heat dissipation, the water cooling may be used. One of the best ways to carry out the heat is placing the water cooling plate inside the winding. The water cooling plate is usually made of aluminum, copper or other conductive materials. Therefore, when winding moves between two magnet rows in the traditional electrical machine, Eddy currents occur in the water cooling plate.
The invented construction of ironless electrical machines with internal water cooled winding between two matmet rows allows minimizing Eddy currents in the water cooling plate. The magnetization direction of the magnets in the rows is opposite. Due to this, the direction of magnetic field at the center plane between magnets is not perpendicular to the moving direction. Therefore, the Eddy current losses for this construction are much less than for traditional design of ironless electrical machine with winding between two magnet rows.
FIG. 1.1—Traditional construction of the linear U-shape ironless electrical machine.
FIG. 1.2—Invented linear U-shape ironless electrical machine construction, winding with internal water cooling.
FIG. 2.1—Traditional construction of rotary radial ironless electrical machine.
FIG. 2.2—Invented rotary radial ironless electrical machine construction, winding with internal water cooling.
FIG. 3.1—Traditional construction of rotary axial ironless electrical machine.
FIG. 3.2—Invented rotary axial ironless electrical machine construction, winding with internal water cooling.
10—Forcer, Traditional linear U-shape ironless electrical machine.
12—Coils, linear U-shape ironless electrical machine
14—Base, linear U-shape ironless electrical machine
16—Water cooling plate, linear U-shape ironless electrical machine, winding with internal water cooling
18—Magnet track, traditional linear U-shape ironless electrical machine
20—Frame, linear U-shape ironless electrical machine
22—Magnets, linear U-shape ironless electrical machine
24—Forcer, linear U-shape ironless electrical machine, winding with internal water cooling
26—Aluminum lamination, linear U-shape ironless electrical machine, winding with internal water cooling
28—Magnet track, linear U-shape ironless electrical machine, winding with internal water cooling
30—Water channels, linear U-shape ironless electrical machine, winding with internal water cooling
40—Stator, traditional rotary radial ironless electrical machine with winding between two magnet rows
42—Coils, rotary radial ironless electrical machine with winding between two magnet rows
44—Base, rotary radial ironless electrical machine with winding between two magnet rows
46—Aluminum lamination, rotary radial ironless electrical machine, winding with internal water cooling between two magnet rows
48—Rotor, traditional rotary radial ironless electrical machine with winding between two magnet rows
50—Frame, rotary radial ironless electrical machine with winding between two magnet rows
52—Magnets, rotary radial ironless electrical machine with winding between two magnet rows
54—Stator, rotary radial ironless electrical machine, winding with internal water cooling between two magnet rows
56—Water cooling system, rotary radial ironless electrical machine, winding with internal water cooling between two magnet rows
58—Rotor, rotary radial ironless electrical machine, winding with internal water cooling between two magnet rows
60—Water channels, rotary radial ironless electrical machine, winding with internal water cooling between two magnet rows
70—Stator, traditional rotary axial ironless electrical machine with winding between two magnet rows
72—Coils, rotary axial ironless electrical machine with winding between two magnet rows
74—Base, rotary axial ironless electrical machine with winding between two magnet rows
76—Aluminum lamination, rotary axial ironless electrical machine, winding with internal water cooling between two magnet rows
78—Rotor, traditional rotary axial ironless electrical machine with winding between two magnet rows
80—Frame, rotary axial ironless electrical machine with winding between two magnet rows
82—Magnets, rotary axial ironless electrical machine with winding between two magnet rows
84—Stator, rotary axial ironless electrical machine, winding with internal water cooling between two magnet rows
86—Water cooling system, rotary axial ironless electrical machine, winding with internal water cooling between two magnet rows
88—Rotor, rotary axial ironless electrical machine, winding with internal water cooling between two magnet rows
90—Water channels, rotary axial ironless electrical machine, winding with internal water cooling between two magnet rows
U-Shape Linear Ironless Electrical Machine, Winding with Internal Water Cooling.
The traditional construction of the U-shape ironless electrical machine is shown on
The invented U-shape ironless electrical machine construction with internal water cooled winding includes forcer 24 consisted of coils 12 mounted to the base 14, ironless lamination 26 and water cooling plate 16 with water channels 30 (
Due to opposite direction of magnetization, the direction of magnetic field at the center plane between magnets is not perpendicular to the moving direction. Therefore, the Eddy current losses for this construction are much less than for traditional design of ironless electrical machine with winding and cooling plate between two magnet rows. To minimize Eddy current losses, the optimization of lamination and coils thicknesses is to be made.
Rotary Radial Ironless Electrical Machine, Winding with Internal Water Cooling Between Two Magnet Rows.
The traditional construction of the rotary radial ironless electrical machine with winding between two magnet rows is shown on
The invented rotary radial ironless electrical machine construction with internal water cooled winding includes stator 54 consisted of coils 42 mounted to the water cooling system 56 with water channels 60 and ironless lamination 46 (
Due to opposite direction of magnetization, the direction of magnetic field at the center between magnets is not perpendicular to the moving direction. Therefore, the Eddy current losses for this construction are much less than for traditional design of ironless electrical machine with winding and cooling plate between two magnet rows. To minimize Eddy current losses, the optimization of lamination and coils thicknesses is to be made.
Rotary Axial Ironless Electrical Machine, Winding with Internal Water Cooling Between Two Magnet Rows.
The traditional construction of the rotary radial ironless electrical machine with winding between two magnet rows is shown on
The invented rotary radial ironless electrical machine construction with internal water cooled winding includes stator 84 consisted of coils 72 mounted to the water cooling system 86 with water channels 90 and ironless lamination 76 (
Due to opposite direction of magnetization, the direction of magnetic field at the center between magnets is not perpendicular to the moving direction. Therefore, the Eddy current losses for this construction are much less than for conventional design of ironless'electrical machine with winding and cooling plate between two magnet rows. To minimize Eddy current losses, the optimization of lamination and coils thicknesses is to be made.
I, Alexei Stadnik, claim priority of provisional application No. 61/460,270
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/US11/66884 | 12/22/2011 | WO | 00 | 6/27/2013 |
Number | Date | Country | |
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61460270 | Dec 2010 | US |