The inventions within address, amongst other issues, an age-old problem with ironmongery (and in particular with door furniture) of having to reverse handles and/or replace the handle from one handle assembly with the handle of another handle assembly to render the handles suitable for doors having hinges on the opposite side or sliding in the opposite direction.
Although others have described methods of executing the re-handing such as removing circlips and configuring the handles assemblies to have handles attached to removable block, none of the methods employed or described to date is elegant nor provides the functionality provided by the inventions within.
The inventions within also address a common deficiency of only supporting a handle shaft adjacent to the aperture in the back-plate through which it extends—this common method of construction leaving handle assemblies susceptible to failure characterized by circlips being dislodged.
According to one aspect of the invention, there is an handle assembly including a base, a resilient member, a cup restrained relative to the base, a washer and a handle supported relative to the base and characterized by a first undisplaced disposition relative to the base,
the washer and handle connected to be angularly displaceable together from the undisplaced disposition against biasing derived from the resilient member acting simultaneously on the cup and washer,
the cup releasable relative to the base to enable the handle, washer and resilient member to be rotated together to a different undisplaced configuration.
In a second aspect of the invention, wherein the cup acts to restrain the handle to displace angularly about its pivotal axis.
In a third aspect of the invention, the handle and washer mesh by means of at least one protrusion meshing within a recess.
In a fourth aspect of the invention, the handle includes a shank that extends through a circular aperture in the base, said shank having at least one sideways extending coupling shoulder to mesh within a corresponding recess within the washer to angularly couple the washer and shank.
In a fifth aspect of the invention, there is a locking blade and screw wherein the screw can be applied to the base to urge the locking blade against the cup to urge the cup towards the base to restrain the cup against rotation.
In a sixth aspect of the invention, the handle includes a shank extending through a circular aperture in the base and having at least one sideways extending retaining shoulder that overlaps the periphery of the circular aperture during normal operation to retain the handle attached to the base.
In a seventh aspect of the invention, the aperture includes a corresponding outward aperture extension for each retaining shoulder, said aperture extensions configured to simultaneously provide passage for each retaining shoulder as the shank is displaced through the circular aperture during assembly of the handle assembly.
In an eighth aspect of the invention, the handle comprises an unlatching lever and the base comprises a back-plate,
the unlatching lever being removable from the back-plate by releasing the cup to enable the lever to be displaced from its normal operating range to bring each retaining shoulder into alignment with its corresponding aperture extension and to subsequently be displaced axially away from the back-plate.
In a ninth aspect of the invention, each coupling shoulder is configured as a retaining shoulder.
In a tenth aspect of the invention, the handle is displaceable in both angular directions.
In an eleventh aspect of the invention, there are multiple shoulders and outward extensions.
In a twelfth aspect of the invention, the handle, spring, washer and cup can be assembled to the base without the use of tools.
In a thirteenth aspect of the invention, the handle includes an axial recess to receive a drive shaft connected to locking means.
According to another aspect of the invention there is an handle assembly substantially as described herein with reference to and as illustrated in the accompanying drawings
The elements relating to the various aspects of the invention claimed within are identified within the specification as follows and where unless the context requires otherwise:
The elements relating to the various aspects of the current invention claimed within and other elements described within may also be employed within other inventions subject of divisional applications.
Embodiments of the present invention will now be described by way of example only with reference to the accompanying drawings in which:
Many common locks include a pair of handle assemblies configured as interior handle assembly that includes an interior lever and an interior base (and that may have apertures to receive and provide passage for the fixing screws) and an exterior handle assembly that includes an exterior lever an exterior base (and that may include horizontally elongated substantially cylindrical fixing bosses each with a coaxial screw recess configured to receive the threaded ends of the fixing screw). Alternatively, both the interior and exterior bases may have apertures to receive and provide passage for the fixing screws. The interior base may also support an interior locking lever such as that described in a co-pending Australian application 2005218038. Handle assemblies connected by screws as described above and/or having an interior locking lever and/or having levers that are not mirror images about a horizontal plane (and there is a “right-way” up) are “handed” and need to be configured to suit the handing of the wing to which they will be attached (be left hand or right hand)—hence, for convenience, they should be easily reconfigurable.
Where handle manufacturers, offer combinations of different levers and different bases, the inventory may be large. The inventions herein (amongst other things) provide a convenient and simple means of attaching levers to bases so that handles, knobs, back-plates and roses can be displayed and sold separately, to be assembled at a later time.
The inventions described herein are described in relation to a handle assembly as shown in
Handles subject of the inventions herein, include a cylindrical shank 6 that extend through a circular aperture 7 of the base shown in
In some handle assemblies (not subject of the inventions herein), a cylindrical support boss having a cylindrical bore extends from the underside of the base to comprise a peripheral support sleeve to better support the shank 6 by, in effect, providing annular bearing surfaces spaced along the bore one adjacent to each end of the bore. One can better appreciate the better support by considering an alternative, inferior design where the shank is supported only by the side of the aperture 7. In general, the further apart the effective annular bearing surfaces are, the smaller will be the forces applied to the wall of the bore by the shaft in response to the handle operation and the lower will be the friction. The inventions herein, provide comparable support to that provided by a support boss.
In some forms, the handle is operably connected to a lock mechanism by a shaft 10 that mates within an axially elongated recess 11 within the shank; in one common form, the shaft comprises a shaft of substantially square cross-section that mates within a shaft recess in the handle that also has a substantially square cross-section.
In some embodiments, the base 3 is configured as a conventional hollow base (having a hollow portion) that may be configured as a back-plate 4 or a rose, the hollow base being defined in-part, by an outer wall 13 as shown in
In some forms, shanks include a retaining shoulder 15 and (preferably two opposed retaining shoulders) that extends radially outwardly from the outer cylindrical face of the shank 6 as shown in FIG. 7—each shoulder being longitudinally disposed along the shank such that a surface thereof (disposed furthest from the remote end 9) acts as a bearing surface 16 lies in a plane parallel and adjacent to the plane which defines the adjacent internal surface 14, this configuration enabling the bearing surface 16 to slide over the internal surface 14 with working clearance. For each retaining shoulder 15, the aperture 7 has a corresponding slotted aperture 17 that extends radially outwardly from its periphery, the slotted apertures 17 are configured to allow all retaining shoulders simultaneous passage through their associated slotted aperture. The retaining shoulders and slotted apertures are further configured to be angularly disposed such that the retaining shoulders and slotted apertures never become aligned when the handle is within its normal operating range—so in normal use, the handle cannot become detached from the base. In some forms, the shank is retained attached to the base by means such as the circlip described below that may be applied to the shank on the external side of the cup described below.
In some forms, the handle is biased towards an undisplaced angular disposition relative to the base (that may in common usage, correspond to a fully extended latch bolt of a lock body operably connected to the handle by the shaft 10) by a resilient means that may take the form of a torsion spring 18 in cooperation with a substantially laminar washer 19 defined in-part, by opposed surfaces that lie in planes orthogonal to the axis of the shaft (and that is preferably substantially circular in form); the torsion spring having a longitudinal axis substantially parallel with that of the shank.
In some forms (not shown, not preferred but embraced by the inventions) the shank and washer are angularly coupled by dint of the shank including at least one peripheral slotted channel that extends from the remote end 9 towards the bearing surface 8A and having an axis parallel that of the shank and for each slotted channel, the washer includes an associated protruding shoulder for each slotted channel that extend substantially radially inwardly from an axial aperture 20 (through which the shaft extends) to occupy a slotted channel to mate without free movement whereby to angularly couple the washer to the shank.
In other forms (where the washer 19 includes a washer aperture 20 through which the shank 6 extends), the shaft 6 includes at least one coupling shoulder (that extends radially outwardly from the outer cylindrical face of its shank) and for each coupling shoulder 12, the washer 19 has a corresponding slotted recess 21 that extends radially outwardly from the periphery of the washer aperture; the washer being configured to enable all such coupling shoulders 12 to simultaneous have passage to their associated slotted recess 21 to occupy their associated slotted recesses 21 in the assembled handle whereby to operably couple the washer to the shank.
In some forms, the retaining shoulders 15 also comprise coupling shoulders 12 and the handle includes a pair of such shoulders as shown in the figures.
The washer 19, subject of the inventions herein, includes a return portion 55 that in some forms comprising a fin 22 while the torsion spring 18 includes a first spring arm 23 that extends to overlap the fin 22 to be engageable with or by the fin as shown in
Once assembled, the stop shoulder 25 is pressed on from both sides by the arms of the spring while the fin 22 extends between the spring arms and between the shank and the stop shoulder. The fin can be displaced in a first direction to displace the first spring arm to be biased against displacement (while the second spring arm is left pressing against the side of the stop shoulder) and the fin can be displaced in the opposite direction to displace the second spring arm to be biased against displacement (while the first spring arm is left pressing against the side of the stop shoulder); the assembly characterized by an undisplaced configuration where the fin is adjacent to the stop shoulder and the spring arms extend beside both the stop shoulder and fin. In some forms, the first spring arm simultaneously abuts the same side of both the stop shoulder and fin and the second spring arm simultaneously abuts the other side of both the stop shoulder so that any angular displacement of the handle from the undisplaced disposition is gives rise to a torque opposing the displacement. In some embodiments, the stop shoulder 25 comprises a blade like extension to a separate member 30 that is attached relative to the base and within the hollow portion. The member 30 may comprise a substantially cylindrical hollow cup-like member referred to herein as a cup 31.
In some forms, the cup includes a substantially laminar side 32 defined in-part by an outer diameter D that includes a circular aperture 56 coaxial with that of the aperture 7 and having a diameter substantially the same as that portion of the shank that extends through aperture 33A. Aperture 56 in effect providing an annular bearing surface 33 for the shank adjacent to the remote end 9 of the shank and longitudinally spaced from the annular bearing surface 34 comprising the wall of the aperture 7, to provide improved support for the handle as shown in
When the cup is unrestrained, the cup, torsion spring, washer and the handle of the inventions within, can all be rotated (relative to the base) together to enable a handle that protrudes from one side of the base to be reconfigured to protrude from the other side (to effect rehanding of the handle assembly).
The handle assembly is subject to a number of design constraints being:
The invention addresses these issues simultaneously by a) locating the spring between the fin 22 and shank 6 so that it abuts one or the other and is closely disposed to both as shown in
In other forms as shown in
The shank and washer may be are angularly coupled by dint of peripheral slotted channels in the shank extending occupied by associated protruding shoulder of the washer as described above or by protruding retaining shoulders that occupy recesses in the washer as described above (none of these being shown in
The inventions within, require the cup to be releasably restrained against rotation relative to the base 3 and where the cup includes an aperture 33A through which the shank 6 extends to be supported, the cup is required to exert a reaction capable of restraining the shank end 9 against translation relative to the to base, in which case, the cup itself must be restrained against translation. In some such forms, the base includes an annular fin-like locating shoulder 35 that may comprise a projection from the internal surface 14 of the base, this locating shoulder 35 including a substantially cylindrical locating face 36 that faces towards the substantially cup-like member 31, the locating surface 36 being defined in-part by an axis coaxial with that of the shank and by a radius of D/2 (D being the radius of the adjacent shank); the locating face disposed such that in the assembly the locating face 36 abuts the substantially cup 31 to support the cup and help maintain it correctly disposed. Opposite this, a protruding profiled shoulder 37 provides a substantially rectangular pocket 38 having a floor 39 (defined by a plane orthogonal to the axis of the shank) from which a screw recess 40 extends towards the internal surface 14—and in some forms the profiled shoulder comprises a protrusion from the internal surface 14. The pocket 36 is occupied by a locking blade 41 that extends towards the locating face 35 to abut a side of the cup as shown in
In some forms, the substantially planar, circular rear surface 45 of the cup as shown in
In other forms, the locating face has a textured surface 48 comprising teeth, small shoulders or another form of surface interruption that extend orthogonally from the internal surface 14 and the side surface 32 of the cup is similarly textured 49 such that when the textured surfaces are urged together they mate (at least to the extent) that they resist rotation of the cup.
In some forms, the rear surface 45 and the cup side 32 are connected by a chamfered portion 50 having a textured surface 51 as shown in
In each case, the assembly is configured such that when the locking blade is removed, the cup and end 9 of the shank may be displaced away from the locating surface so that the surfaces do not mate to restrain displacement, this displacement being accommodated by the operating clearances between the shank and aperture 7 and between other meshing parts.
During one method of assembly, the retaining shoulders 15 of the shank 6 and the slotted aperture 17 of the base 3 are aligned, the shank is inserted into the aperture 7 and rotated to retain the handle attached to the base 3; the washer is then assembled to the shank with its aperture coaxial with that of the axis of the shank and so its slotted apertures become aligned with the retaining shoulders, the spring washer is then axially applied to the shank with the arms of the torsion spring held apart so as to have one arm on each side of the fin of the fin of the washer and the cup-like member is then axially applied so that the shank extends into its aperture while its periphery abuts the locating face. The cuplike member is then orientated by rotation till the handle extends at the required angle from the base; the locking screw is inserted and tightened.
In the assembly, the torsion spring is sandwiched between the washer and cup as shown in
Further, the handle may be removed from the assembly by rotating the cup so the slotted apertures of the base and washer simultaneously become aligned with the retaining shoulder, at which point the shank can be withdrawn axially from the base (while the aperture in the washer remains aligned with that of the base) to enable the or a different handle to be subsequently assembled.
The base and handles described within may both be manufactured as single castings by conventional die-casting methods requiring only surface finishing to become finished handles. The base may similarly be manufactured by hot forging requiring only minimum machining and surface finishing to become a finished component. The handle may substantially be manufactured by hot forging but may require a separate shank to be assembled to an axial recess in the handle. This shank may include retaining shoulders comprised of separate elongated members that extend in one direction (substantially radially) from each side of the shank and in the other direction, into apertures in side of the shank; they may comprise cylindrical members machined to include planar the bearing surfaces 16.
Number | Date | Country | Kind |
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2005906623 | Oct 2005 | AU | national |
2005906630 | Oct 2005 | AU | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/AU2006/001532 | 10/17/2006 | WO | 00 | 9/12/2008 |