Irreversible circuit device suppressing drop of insertion loss and achieving compact scale

Information

  • Patent Grant
  • 6828872
  • Patent Number
    6,828,872
  • Date Filed
    Monday, May 19, 2003
    21 years ago
  • Date Issued
    Tuesday, December 7, 2004
    20 years ago
Abstract
A yoke main body formed of an upper yoke and a lower yoke accommodates therein a magnetic substrate, a plurality of line conductors, a plurality of capacitor substrates, a magnetic member and a spacer member. The line conductors are connected to one another on one of the surface sides of the magnetic substrate, and each end of the line conductors put one upon another on a main surface side of the magnetic substrate is connected to the capacitor substrate. A gap portion for magnetically insulating the upper yoke and the lower yoke is defined between them.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to an irreversible circuit device typified by an isolator or a circulator that is used in a high frequency band such as a microwave band.




2. Description of the Related Art





FIG. 13

of the accompanying drawings is an exploded perspective view of an ordinary isolator (irreversible circuit device) according to the prior art. The isolator


60


shown in the drawing includes a lower yoke


61


and an upper yoke


62


, and sandwiches a magnetic member


63


, a spacer member


64


, a magnetic assembly


65


, capacitor substrates


66


,


67


and


68


, a terminating resistor


69


and a substrate


70


between the upper and lower yokes


62


and


61


.




The magnetic assembly


65


in this prior art example includes a magnetic substrate


72


formed of a ferrite sheet, etc, center conductors


73


,


74


and


75


arranged on a top surface side of the magnetic substrate


72


and a common electrode connected to these conductors on the back side of the magnetic substrate


72


. A slit splits each center conductor


73


,


74


,


75


into two parts.




Thin sheet-like capacitor substrates


66


,


67


and


68


are arranged on the substrate


70


. The magnetic assembly


65


is arranged inside these capacitor substrates


66


,


67


and


68


. A distal end


73




a


,


74




a


,


75




a


of each center conductor


73


,


74


,


75


of the magnetic assembly


65


is soldered to the capacitor substrate


66


,


67


,


68


arranged beneath it. A sheet-like spacer member


64


having protuberances


64




a


and


64




a


is arranged above the magnetic assembly


65


and a sheet-like magnetic member


63


is arranged on the spacer member


64


.




In the isolator of the prior art example shown in

FIG. 13

, the magnetic member


63


is disposed to apply a bias magnetic field to the magnetic substrate


72


. To form a magnetic path of the bias magnetic field from the magnetic member


63


, the side end portions of the lower and upper yokes


61


and


62


are bent vertically to form bent portions. The lower and upper yokes


61


and


62


are so shaped as to constitute a box shape as a whole when they are put together.




However, as the device size of the isolator has been reduced year by year in the unit of millimeters (mm), however, positional influences of the yoke side surface portions invite deterioration of uniformity of the bias magnetic field applied to the magnetic substrate


72


because the side surface portions of the yokes and the magnetic substrate


72


are arranged close to one another or because the yoke side surface portions and the magnetic member


63


are arranged close to one another. In consequence, there is problem that performance drops such as the increase of the insertion loss as the isolator.




To allow a uniform bias magnetic field to act on the magnetic substrate


72


in the isolator


60


shown in

FIG. 13

, it has been customary to shape the magnetic substrate


72


into a size smaller than that of the magnetic member


63


and to let the uniform bias magnetic field act on the magnetic substrate


72


as a whole. Therefore, the size of the magnetic substrate


72


has been set to about 50% of the full width of the isolator


60


in the prior art. To improve performance as the isolator


60


, however, there is a problem that the magnetic substrate


72


is preferably as large as possible.




SUMMARY OF THE INVENTION




In view of the problems of the prior art described above, it is an object of the invention to provide an irreversible circuit device that can suppress disturbance of a bias magnetic field acting on a peripheral portion of a magnetic substrate by forming a gap portion at sidewall portions of yokes formed of a ferromagnetic materials, can prevent the drop of an insertion loss as an irreversible circuit device, and can reduce an overall size of the device without inviting the drop of the insertion loss.




In view of the problems of the prior art described above, it is another object of the invention to provide an irreversible circuit device that can suppress disturbance of a bias magnetic field acting on a peripheral portion of a magnetic substrate by forming a gap portion at sidewall portions of yokes formed of a ferromagnetic materials, can prevent the drop of an insertion loss as an irreversible circuit device, can reduce an overall size of the device without inviting the drop of the insertion loss and can improve performance by increasing as much as possible the size of the magnetic substrate.




To accomplish the objects described above, one aspect of the invention provides an irreversible circuit device comprising a yoke main body having sidewall portions defined by an upper yoke and a lower yoke, and accommodating therein a magnetic substrate, a plurality of line conductors arranged on a main plane of the magnetic substrate while being individually insulated from one another, a plurality of capacitor substrates arranged around the magnetic substrate and a magnetic member for applying a DC bias magnetic field in substantially a vertical direction to the main plane of the magnetic substrate, wherein the line conductors are put one upon another on the main surface side of the magnetic substrate and are connected to one another on the other surface side of the magnetic substrate, each end of the line conductors put one upon another on the main surface side of the magnetic substrate is connected to the capacitor substrate, and a gap portion for magnetically insulating the upper yoke and the lower yoke is formed on the sidewall portion of the yoke main body.




When the gap portion for magnetically isolating the upper yoke and the lower yoke is interposed between them, magnetic interference between the magnetic member and the sidewall portions of the upper and lower yokes and between the magnetic substrate and the sidewall portions of the upper and lower yokes does not easily occur, and disturbance of the bias magnetic field acting on from the magnetic member to the magnetic substrate can be reduced even when the irreversible circuit device is rendered compact in size. Eventually, the insertion loss can be suppressed. Because disturbance of the bias magnetic field can be thus suppressed, the sidewall portions of the yoke main body can be brought closer to the magnetic member or to the magnetic substrate than in the prior art construction, and the size of the irreversible circuit device can be reduced.




To accomplish the objects described above, another aspect of the invention provides an irreversible circuit device comprising a yoke main body having sidewall portions defined by an upper yoke and a lower yoke, and accommodating therein a magnetic substrate, a plurality of line conductors arranged on a main plane of the magnetic substrate while being individually insulated from one another, a plurality of capacitor substrates arranged around the magnetic substrate and a magnetic member for applying a DC bias magnetic field in substantially a vertical direction to the main plane of the magnetic substrate, wherein the line conductors are put one upon another on the main surface side of the magnetic substrate and are connected to one another on one of surface sides of the magnetic substrate, each end of the line conductors put one upon another on the main surface side of the magnetic substrate is connected to the capacitor substrate, the magnetic substrate is formed into a rectangular shape as viewed in a plan view, the length of a major side of the rectangular magnetic substrate is set to a length within the range of 65 to 100% of an inner diameter of the yoke main body, and a gap portion for magnetically insulating the upper yoke and the lower yoke is formed on the sidewall portion of the yoke main body.




When the gap portion for magnetically isolating the upper yoke and the lower yoke is interposed between them, magnetic interference between the magnetic member and the sidewall portions of the upper and lower yokes and between the magnetic substrate and the sidewall portions of the upper and lower yokes does not easily occur, and disturbance of the bias magnetic field acting on the magnetic substrate from the magnetic member can be reduced even when the irreversible circuit device is rendered compact in size. Eventually, the insertion loss can be suppressed. Because disturbance of the bias magnetic field can be thus suppressed, the distance from the sidewall portions to the magnetic member or to the magnetic substrate can be much more decreased, and the size of the irreversible circuit device can be reduced. In addition, because disturbance of the bias magnetic field can be reduced, the size of the magnetic substrate can be increased much more than ever, and performance of the irreversible circuit device can be improved.




To solve the problems described above, the gap portion described above is arranged in a region of the sidewall portion of the yoke main body adjacent to a side surface of the magnetic substrate.




Because the gap portion is arranged in the adjacent region of the magnetic substrate, even when the magnetic substrate and the sidewall portions of the yokes can be brought closer to one another and in a compact construction, and disturbance of the magnetic field does not easily occur.




To solve the problems described above, the yoke main body is shaped into a box shape by the upper yoke, the lower yoke and resin molded portions provided accessorily to the upper and lower yokes.




Because the sidewall portions of the yokes do not exist at portions where the gap portion is provided, a resin molded portion not having magnetic influences is preferably arranged to retain the overall shape of the yokes. In consequence, the shape as the yokes can be retained without affecting the bias magnetic field.




To solve the problems described above, a height of the side surface of the yoke main body of portions exclusive of a thickness of the gap portion in the yoke main body is not greater than a thickness of a magnetic member accommodated inside the yoke main body.




The thickness of the gap portion is preferably great. However, good characteristics can be easily obtained when the height of the side surface of the yoke main body exclusive of the thickness of the gap portion is smaller than the thickness of the magnetic member.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1A

is a plan view showing an internal construction of an isolator according to a first embodiment of the invention;





FIG. 1B

is a partial sectional view of the isolator;





FIG. 2

is a plan view showing an example of a magnetic substrate used in the isolator according to the invention;





FIG. 3

is an exploded view showing an electrode portion used in the isolator according to the invention;





FIG. 4

is a side view showing an upper yoke provided to the isolator according to the invention;





FIG. 5

is a perspective view showing an example of a spacer provided to the isolator according to the invention;





FIG. 6A

is a block diagram showing an example of an electric circuit of a cellular telephone unit to which the isolator of the kind described above is provided;





FIG. 6B

is a circuit diagram showing an operation principle of the isolator;





FIG. 7

is a graph showing a result of measurement of an S


12


value of values called “S parameters” in the isolator according to the embodiment of the invention;





FIG. 8

is a graph showing a result of measurement of an S


21


value of values called “S parameters” in the isolator according to the embodiment of the invention;





FIG. 9

is a graph showing a result of measurement of an S


11


, value of values called “S parameters” in the isolator according to the embodiment of the invention;





FIG. 10

is a graph showing a result of measurement of an S


22


value of values called “S parameters” in the isolator according to the embodiment of the invention;





FIG. 11

is a schematic view showing a result of measurement of a magnetic field distribution in a typical isolator having the construction according to the invention;





FIG. 12

is a schematic view showing a result of measurement of a magnetic field distribution in another typical isolator having the construction according to the invention; and





FIG. 13

is an exploded perspective view showing an example of an isolator according to the prior art.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




Preferred embodiments of the invention will be hereinafter described in further detail with reference to the accompanying drawings.





FIG. 1

to

FIG. 3

show an isolator as an example of an irreversible circuit device according to a first embodiment of the invention. The isolator


1


according to the invention includes, inside a yoke main body


9


defined into a case shape by an upper yoke


2


and a lower yoke


3


, a magnetic member


4


formed of a permanent magnet, a magnetic substrate


5


formed of a ferromagnetic material, line conductors


6


,


7


and


8


, a common electrode


10


to which the line conductors


6


,


7


and


8


are connected, capacitor substrates


11


and


12


arranged around the magnetic substrate


5


, and a terminating resistor (resistance device)


13


.




The yoke main body


9


defined by the upper yoke


2


and the lower yoke


3


is shaped into a box shape having a size of about 4 mm×4 mm, for example. The upper yoke


2


that has a clamp-shaped section in a side view has a size such that it can be freely fitted to the lower yoke


3


having also a clamp-shaped section. Open portions of these upper and lower yokes


2


and


3


are fitted to each other both are united with each other and, they constitute the box-shaped yoke main body


9


.




In other words, the lower yoke


3


includes a bottom plate


3




a


formed of a ferromagnetic material having a rectangular planar shape and sidewall portions (outer wall portions)


3




b


formed of resin-molded portions and implanted to two opposing sides of the bottom plate


3




a


, and has the clamp-shaped section as shown in FIG.


1


. The upper yoke


2


includes a ceiling plate


2




a


formed of a ferromagnetic material having a rectangular planar shape and sidewall portions (outer wall portions)


2




b


formed of resin-molded portions and implanted to two opposing sides of the ceiling plate


2




a


, and has the clamp-shaped section as shown in

FIGS. 1 and 4

. The yokes


2


and


3


are fitted to each other in such a fashion that the sidewall portions


2




b


and


2




b


of the upper yoke


2


and the sidewall portions


3




b


and


3




b


of the lower yoke


3


are arranged alternately. Because the sidewall portions


2




b


and


2




b


of the upper yoke


2


and the sidewall portions


3




b


and


3




b


of the lower yoke


3


are all formed of the resin, the portions between the upper yoke


2


and the lower yoke


3


are gap portions


3


G.




Incidentally, the shapes of these yokes


2


and


3


are not limited to the shapes of this embodiment, and an arbitrary shape may well be used so long as a plurality of yokes constitutes the case main body


9


. For example, the sidewall portions may be formed on only the peripheral portion of either one


4


of the yokes


2


and


3


and the other of the yokes


2


and


3


may be a single plate. Alternatively, the sidewall portions may be formed on the peripheral portion of either one


3


of the yokes


2


and


3


and the sidewall portions may be formed on the peripheral portion of the other 1 of the yokes


2


and


3


. Furthermore, it is of course possible to employ a construction in which the sidewall portions of the resin molding is formed in such a fashion that only a part of the sidewall portions of the yokes


2


and


3


close to the yokes


2


and


3


is a bent portion and is extended, and both yokes are united with each other through this sidewall portion of the resin-molded portion.




A magnetic assembly


15


including the magnetic substrate


5


, the three line conductors


6


,


7


and


8


and the common electrode


10


connected to these line conductors


6


,


7


and


8


is accommodated in the space encompassed by the lower yoke


2


and the upper yoke


3


that are fitted to each other as described above.




The magnetic substrate


5


is formed of a ferromagnetic material such as ferrite and has a substantial rectangular sheet shape that is elongated in the transverse direction as viewed in a plan view as shown in FIG.


2


. More specifically, the magnetic substrate


5


includes two major sides


5




a


and


5




a


elongated in the transverse direction and opposing each other, minor sides


5




b


and


5




b


each describing right angle with the major side


5




a


, and slopes


5




d


connecting the major sides to the minor sides.




The three line conductors


6


,


7


and


8


and the common electrode


10


are united with one another as shown in an exploded view of

FIG. 3

, and constitute as the main members an electrode portion


16


. The common electrode


10


is formed of a metal sheet as a main body portion


10


A that has a substantially similar shape to the shape of the magnetic substrate


5


as viewed in the plan view. The main body portion


10


A has a substantially rectangular shape including two major side portions


10




a


and


10




a


, two minor side portions


10




b


and


10




b


and four slope portions


10




c


connecting the major side portions to the minor side portions.




The first and second line conductors


6


and


7


are extended and formed from two slope portions


10




c


on one of the major side portions among the slope portions


10




c


at the four corners of the common electrode


10


. The first line conductor


6


including a first base conductor


6




a


, a first center conductor


6




b


and a first tip conductor


6




c


is first extended from one of the two slope portions


10




c


. Next, the second line conductor


7


including a second base conductor


7




a


, a second center conductor


7




b


and a second tip conductor


7




c


is extended from the other of the two slope portions


10




c


. Both base conductors


6




a


and


7




a


have the same width as the slope portion


10




c


so as to extend the slope portion


10




c


. Next, the center conductors


6




b


and


7




b


are formed in parallel with the minor side portions


10




b


of the common electrode


10


.




A slit portion


18


is formed at the center of the first line conductor


6


in the width-wise direction so as to divide the center conductor


6




b


into two split conductors


6




b




1


and


6




b




2


. The base conductor


6




a


is similarly divided into two split conductors


6




a




1


and


6




a




2


. A slit portion


19


is formed at the center of the second line conductor


7


in the width-wise direction in such a manner as to divide into two split conductors


7




b




1


and


7




b




2


. The base conductor


7




a


is similarly divided into two split conductors


7




a




1


and


7




a




2


.




The third line conductor


8


is formed and extended at the center of the other major side portion


10




a


of the common electrode


10


. The third line conductor


8


includes a third base conductor


8




a


so formed as to protrude from the common electrode


10


, a third center conductor


8




b


and a third tip conductor


8




c.






The third base conductor


8




a


has two rectangular split conductors


8




a




1


and


8




a




2


, and a slit


20


is defined between the two split conductors


8




a




1


and


8




a




2


. The third center conductor


8




b


has an L-shaped split conductor


8




b




1


as viewed in a plan view and a split conductor


8




b




2


. The split conductors


8




b




1


and


8




b




2


together constitute the center conductor


8




b


having a rhombic shape.




The distal end sides of these split conductors


8




b




1


and


8




b




2


are united with the L-shaped third tip conductor


8




c


. The third tip conductor


8




c


has a connection portion


8




c




1


and a connection portion


8




c




2


.




The main body portion


10


A of the common electrode


10


having the construction described above is so arranged as to extend along the back (one of the surfaces) of the magnetic substrate


5


. The first line conductor


6


, the second line conductor


7


and the third line conductor


8


are bent towards the surface side (the other surface) of the magnetic substrate


5


and are fitted to the magnetic substrate


5


, thereby constituting the magnetic assembly


15


together with the magnetic substrate


5


.




When the first to third line conductors


6


,


7


and


8


are fitted to the main surface (front surface) of the magnetic substrate


5


in the manner described above, the first line conductor


6


and the second line conductor


7


are individually arranged in superposition along the diagonals of the magnetic substrate


5


as shown in FIG.


1


A.




Incidentally, an insulating sheet Z is interposed between the magnetic substrate


5


and each of the first to third line conductors


6


,


7


and


8


as briefly shown in

FIG. 1B

to electrically insulate each line conductor, though the insulating sheet Z is not shown in FIG.


1


A.




The magnetic assembly


15


is arranged at the center of the bottom of the lower yoke


3


. Sheet-like capacitor substrates


11


and


12


having a thinly elongated shape as viewed in the plan view and a thickness about a half of the thickness of the magnetic substrate


5


are accommodated on both sides of the magnetic assembly


15


on the bottom side of the lower yoke


3


. A terminating resistor


13


is accommodated on one of the sides of the capacitor substrate


12


.




The tip conductor


6




c


of the first line conductor


6


is electrically connected to the electrode portion


11




a


formed at one of the ends of the capacitor substrate


11


. The tip conductor


7




c


of the second line conductor


7


is electrically connected to the electrode portion


11




b


formed at the other end of the capacitor substrate


11


. The tip conductor


8




c


of the third line conductor


8


is electrically connected to the capacitor substrate


12


and to the terminating resistor


13


. In consequence, the capacitors


11


and


12


and the terminating resistor


13


are electrically connected to the magnetic assembly


15


. Incidentally, the construction of this embodiment operates as a circulator unless the terminating resistor


13


is connected.




A first port P


1


as an isolator


1


is formed on the end side of the capacitor


11


to which the tip conductor


7




c


is connected. A second port P


2


as the isolator


1


is formed on the end side of the capacitor


11


to which the tip conductor


6




c


is connected. The end side of the capacitor


11


to which the tip conductor


8




c


is connected operates as a third port P


3


as the isolator


1


.




The magnetic assembly


15


is formed to a thickness that occupies about the half of the thickness of the space portion between the lower yoke


3


and the upper yoke


2


. Therefore, a spacer member


30


shown also in

FIG. 5

is accommodated in the space portion on the side of the upper yoke


2


above the magnetic assembly


15


. A magnetic member


4


is put on the spacer member


30


.




The spacer member


30


has a substrate portion


31


having a size that can be accommodated inside the upper yoke


2


, and leg portions


31




a


formed at the respective four corners of the lower surface of the substrate portion


31


. An accommodation recess portion


31




b


is formed on the substrate portion


31


on the side (upper surface) on which the leg portions (protuberances)


31




a


are not formed. A rectangular through-hole


31




c


is so formed on the bottom surface side of the accommodation recess portion


31




b


as to penetrate through the substrate portion


31


.




Next, the transverse width of the magnetic substrate


5


shown in

FIG. 1

(width in the longitudinal direction of the magnetic substrate


5


having the rectangular shape in the plan view) is preferably 65% to 100% of the transverse width of the yoke main body


9


having the yokes


2


and


3


, and more preferably 75% to 100%. Assuming that the yokes


2


and


3


have a size of 4 mm square, the term “65% to 100%” means 2.6 mm to 4 mm and the term “75% to 100%” means 3 mm to 4 mm.




According to the prior art construction, the bias magnetic field is uniformly applied to the magnetic substrate. Therefore, the width is at most about 50%, that is, about 2 mm in the isolator having a size of 4 mm square. When the construction of the invention is employed and disturbance of the bias magnetic field of the peripheral portion of the magnetic substrate is eliminated, the magnetic substrate within the range described above can be acquired, and performance as the isolator


1


can be improved.




In an isolator for a 0.8 GHz band, for example, the conductor length of the center conductor to be arranged on the main plane of the magnetic substrate is believed preferably to be at least 3 mm. When the transverse width of the magnetic substrate


5


is 2.67 mm, the conductor length of 3 mm can be easily secured in consideration of the diagonal of the magnetic substrate


5


. Therefore, the isolator having a size of 4 mm square can be accomplished. In contrast, when a magnetic substrate having a width of 2 mm of about 50% is used in an isolator having a size of 4 mm square, a line length of about 2.83 mm (8


1/2


) is the limit that can be secured, even when the center conductor is arranged on the diagonal.




In the isolator


1


according to this embodiment shown in

FIGS. 1

to


6


, the bent portions of the center conductors


6




b


,


7




b


and


8




b


are folded in the line conductors


6


,


7


and


8


as a correct angle on the surface side of the magnetic substrate


5


. Therefore, signals inputted from the line conductors on the input side to the magnetic substrate


5


can be effectively transmitted to the output side, and low-loss broad band-pass characteristics can be accomplished. In other words, the magnetic assembly


15


having appropriate magnetic characteristics can be reliably acquired.




The sidewall of the lower yoke


3


is the resin sidewall portion


3




b


and the sidewall of the upper yoke


2


is the resin sidewall portion


2




b


. The gap between the peripheral portions of the upper and lower yokes


2


and


3


is the gap portion


3


G. Therefore, the isolator


1


can be rendered compact in size, and even when the sidewall portions of the yokes


2


and


3


and the peripheral portion of the magnetic member


4


become closer to one another or when the sidewall portions of the yokes


2


and


3


and both end portions of the magnetic substrate


5


become closer to one another, the bias magnetic field in the substantially vertical direction can be applied to the entire range of the main plane (upper surface) of the magnetic substrate


5


.




In contrast, if the sidewall portions of the yokes


2


and


3


are formed of a ferromagnetic material, the yoke sidewall portions of the ferromagnetic material disturb the bias magnetic field on both end sides of the magnetic substrate


5


with the result that the satisfactory bias magnetic field in the vertical direction cannot be applied to the main surface peripheral portion of the magnetic substrate


5


. In comparison with this construction, the construction described above can more easily apply the bias magnetic field in the vertical direction to the main surface of the magnetic substrate


5


.





FIG. 6

shows an example of a circuit construction of a cellular telephone unit to which the isolator


1


described above is applied. In the circuit construction of this example, a duplexer (antenna duplexer)


41


is connected to an antenna


40


. An IF circuit


44


is connected to the output side of this duplexer


41


through a low-noise amplifier (amplifier)


42


, an inter-stage filter


48


and a mixer circuit


43


. An IF circuit


47


is connected to the input side of the duplexer


41


through the isolator


1


, a power amplifier (amplifier)


45


and a mixer circuit


46


. A local oscillator


50


is connected to the mixer circuits


43


and


46


through a distributing transformer


49


.




The isolator


1


having the construction described above is incorporated and used in the circuit of the cellular telephone unit shown in FIG.


6


A. The isolator


1


passes the signal from the isolator


1


to the side of the antenna duplexer


41


at a low loss but increases the loss and cuts off the signal in the opposite direction. Consequently, the isolator


1


operates in such a manner as to prevent unnecessary signals such as the noise on the side of the amplifier


45


from being inputted in the opposite direction to the side of the amplifier


42


.





FIG. 6B

shows the operation principle of the isolator


1


having the construction described above. The isolator


1


incorporated in the circuit shown in

FIG. 6B

transmits the signals from the side of the first port P


1


represented by reference numeral


1


′ to the second port P


2


represented by reference numeral


2


′. However, a terminating resistor


13


damps and absorbs the signal from the second port side P


2


represented by reference numeral


2


′ to the side of the third port P


3


represented by reference numeral


3


′. The signal from the side of the third port P


3


represented by reference numeral


3


′ on the side of the terminating resistor


13


to the first port P


1


side represented by reference numeral


1


′ is cut off.




Therefore, when incorporated in the circuit shown in

FIG. 6A

, the isolator


1


provides the effect explained previously.




In the embodiment explained above, the magnetic assembly


15


comprises the combination of the substantially rectangular magnetic substrate


5


shown in

FIG. 2

with the electrode portion


16


shown in FIG.


3


. However, it is of course possible to use the combination of a disc-like magnetic substrate


72


shown in

FIG. 13

with center conductors


73


,


74


and


75


so arranged as to encompass the magnetic substrate


72


and a common electrode arranged on the back side. In the magnetic assembly used in the invention, the shape of the magnetic substrate used is not particularly limited, and the shape of the center conductor is not particularly limited, either.




In the embodiment described above, the sidewall portions of the yokes


2


and


3


are formed of the resin, and the portion formed of the ferromagnetic material is shaped into the sheet shape so that the yokes


2


and


3


are individually shaped into the clamp-shape as a whole. However, it is also possible to employ the construction in which both ends of the sheet-like ferromagnetic material are partially bent into the clamp-shape having the sidewall portions formed of only ferromagnetic material. It is also possible to form the sidewall portions of the resin in such a manner as to extend the sidewall portions of the bent portions of the ferromagnetic material. In this case, as to the yoke main body


9


, a part of the sidewall portions is formed of the ferromagnetic material and another part is formed of the molded resin. When this construction is employed, the sidewall portions formed of the resin operate as the gap portion, and the thickness of the gap portion is smaller than the height of the sidewall portions of the yoke main body. This gap portion extends preferably around the entire periphery of the yoke main body but need not always exist around the entire periphery. For example, the gap portion may exist on only one side, two sides or three sides of the yoke main body.




When the bent portion of the yoke constitutes a part of the sidewall portion as described above, the length of the upper yoke


2


and the length of the bent portion of the lower yoke


3


may be 0.65 mm or below and 1.0 mm or below, respectively, when the magnetic member


6


is 0.65 mm thick, for example. Also, the length of the bent portion of the lower yoke


3


may be 0.65 mm or below while the length of the bent portion of the upper yoke may be 1.0 mm or below.




The length of each bent portion is preferably equal to, or smaller than, the thickness of the magnetic member


4


and is more preferably smaller than about the half of the thickness of the magnetic member


4


. When the thickness of the magnetic member


4


is 0.65 mm, for example, the length of the bent portion is 0.65 mm or below and preferably 0.3 mm or below.




When the bent portions of the ferromagnetic material constitute the sidewall portions of the yokes in the relation of these values, predetermined intensity of the bias magnetic field can be obtained more easily by use of a thinner magnetic member


4


when the sidewall portions have a greater length, but the distribution of the bias magnetic field applied to the magnetic substrate


5


can be made more uniform when the sidewall portions of the yokes formed of the ferromagnetic material are shorter or do not exist.




EXAMPLES




In the construction of the isolator shown in

FIG. 1

, an isolator is assembled by use of a disc-like magnetic substrate shown in

FIG. 13

in place of the magnetic substrate having the substantially rectangular shape shown in

FIG. 2

, and is subjected to a test.




An isolator having a 4 mm square is produced. In this isolator, capacitance of a capacitor substrate to be connected to a port P


1


at the distal end of a first center conductor and to a port P


2


at the distal end of a second center conductor is set to 5.0 pF. Capacitance of a capacitor to be connected to a port P


3


is set to 5.0 pF. A magnetic substrate formed of ferrite has a disc shape having a diameter of 2.0 mm and a thickness of 0.35 mm and produces an isolator of 4 mm square as a whole.




Both upper and lower yokes constituting the isolator have a 4 mm square formed of Fe or a Ni—Fe alloy. A gap between the upper yoke and the lower yoke (or in other words, height of peripheral wall portion of a molded resin) is set to 1.5 mm, and the thickness of a magnetic member is set to 0.65 mm.




The distance between the sidewall portion of the yoke main body and the magnetic substrate is changed to various values, and insertion loss characteristics of the isolator are measured at each value. The result is tabulated in Table 1 below.
















TABLE 1













distance between ceramic substrate and yoke




 1.5 mm




 0.9 mm







outer peripheral wall







insertion loss of sample having outer




0.49 dB




0.61 dB







peripheral wall height of 1.5 mm







insertion loss of sample having outer




0.46 dB




0.51 dB







peripheral wall height of 0.0 mm















In Table 1, the sample having the outer peripheral wall height of 1.5 mm represents an isolator having a prior art construction (produced by bending one sheet-like body into a clamp-shape and using the bent portions as the outer peripheral wall) in which the height of the outer peripheral wall of each of the upper and lower yokes that has the clamp-shape section in side view and a square shape in a plan view is set to 1.5 mm. The sample having the outer peripheral wall height of 0.0 mm represents an isolator having a construction of the invention in which the yokes have a square shape in a plan view and its outer peripheral wall is formed of a molded resin. The distance between the magnetic substrate and the yoke outer peripheral wall represents the distance between the outer peripheral portion of the disc-like magnetic substrate and the edge of the yoke having the square shape in the plan view.




It can be understood from the result tabulated in Table 1 that the insertion loss is smaller in the sample having the yoke outer peripheral wall height of 0.0 mm than both in any case where the distance between the magnetic substrate and the yoke is 1.5 mm and 0.9 mm. It is therefore obvious that the construction according to the invention can provide an isolator having a smaller insertion loss than the prior art construction, and the insertion loss is smaller even when the distance between the magnetic substrate and the yoke is reduced. The increment ratio of the insertion loss can be lowered even when the distance between the magnetic substrate and the yoke is reduced, and this means that an isolator hardly inviting deterioration of performance can be acquired even when its size is reduced.





FIG. 7

shows the measurement result of an S


12


value among values called “S parameters” of the isolator described above.

FIG. 8

shows the measurement result of an S


21


value.

FIG. 9

shows the measurement result of an S


11


value.

FIG. 10

shows the measurement result of an S


22


value.




The S parameter is the one that is used for evaluating electronic components such as the isolator, and a value |S


21


|, for example, is called “insertion loss”. Assuming that an electronic component has two ports P (inlet and outlet), the degree of reflection of a wave incident from a port P


1


to the port P


1


itself is S


11


(return loss) and the degree of transmission of this wave to a port P


2


is S


21


. On the other hand, the degree of reflection of a wave incident from the port P


2


to the port P


2


itself is S


22


(return loss) and the degree of transmission of the wave to the port P


1


is S


12


(isolation).




In the measurement result of S


12


shown in

FIG. 7

, the value is 27.43 dB at 0.00 mm, 25.12 dB at 0.30 mm, 5.44 dB at 0.65 mm and 23.09 dB at 0.9 mm.




In the measurement result of S


21


shown in

FIG. 8

, the value is 0.46 dB at 0.00 mm, 0.48 dB at 0.30 mm, 0.50 dB at 0.65 mm and 0.52 dB at 0.9 mm.




In the measurement result of S


11


shown in

FIG. 9

, the value is 24.88 dB at 0.00 mm, 23.48 dB at 0.30 mm, 22.31 dB at 0.65 mm and 21.76 dB at 0.9 mm.




In the measurement result of S


22


shown in

FIG. 10

, the value is 25.94 dB at 0.00 mm, 23.71 dB at 0.30 mm, 22.70 dB at 0.65 mm and 22.08 dB at 0.9 mm.




The measurement result shown in

FIG. 7

represents that no change occurs in the S


12


value within the range of 0.3 to 0.65 mm of the height of the yoke sidewall portion, and the value is likely to get deteriorated at 0.65 mm or above. The measurement results shown in

FIGS. 8

,


9


and


10


represent that all the S


21


value, S


11


value and the S


22


value exhibit a monatomic improvement of characteristics with the decrease of the height of the yoke outer peripheral wall. When the height of the yoke outer peripheral wall is 0.3 mm or below, these S parameter values can be used without any problem at all.





FIGS. 11 and 12

show the measurement result of the magnetic field distribution in the isolator having the construction according to the invention.

FIG. 11

shows the measurement result of the magnetic field distribution of the isolator having a construction in which the sidewall portions of each yoke


2


,


3


is formed of the resin, the yoke


2


,


3


is shaped into a single sheet form and the gap between the yokes


2


and


3


forms the gap portion as a whole.

FIG. 12

shows the measurement result of the magnetic field distribution of the isolator having a construction in which about ⅔ of the sidewall portion of the yoke


2


′ is formed of the bent portion of the magnetic material, and about ⅓ of the height of the sidewall portion is used as the gap portion.




It can be clearly understood from

FIGS. 11 and 12

that disturbance of the magnetic field is likely to develop on the peripheral side of the magnetic substrate


5


when the magnetic member


4


and the magnetic substrate


5


are brought close to the sidewall portion of yokes, but disturbance of the magnetic field is less in the proximity of the peripheral side portion of the magnetic substrate in the construction in which the gap between the upper and lower yokes is used as a whole as the gap portion.




When the gap portion for magnetically isolating the upper and lower yokes is interposed between the upper and lower yokes as in the invention, magnetic interference between the magnetic member and the sidewall portion of each of the upper and lower yokes and magnetic interference between the magnetic substrate and the sidewall portion of each yoke become difficult to occur even when the irreversible circuit device is rendered compact in size, and disturbance of the bias magnetic field acting on from the magnetic member to the magnetic substrate can be reduced. Eventually, the insertion loss can be suppressed. Because disturbance of the bias magnetic field can be suppressed, the distance between the sidewall portion of the yoke main body and the magnetic member or the magnetic substrate can be decreased, and the invention can provide an irreversible circuit device that hardly exhibits deterioration of performance even when its size is reduced.




Because disturbance of the bias magnetic field can be reduced in addition to miniaturization of the size of the irreversible circuit device, the size of the magnetic substrate can be increased to a level exceeding the conventional level and performance of the irreversible circuit device can be improved.




In the invention, the gap portion described above is arranged in the region of the yoke main body on the side surface side adjacent to the side surface of the magnetic substrate. Therefore, even when the construction is rendered compact by bringing the magnetic substrate close to the sidewall portion of the yoke, disturbance of the bias magnetic field does not easily occur.




The sidewall portion of the yoke does not exist at the portion of the yoke where the gap portion is arranged. Therefore, the resin-molded portion not exerting magnetic influences can be arranged to retain the overall shape of the yoke. Consequently, the shape of the yoke can be retained without affecting the bias magnetic field.




In the invention, the height of the side surface of the main body exclusive of the thickness of the gap portion is not greater than the thickness of the magnetic member accommodated inside the yoke, and excellent characteristics can thus be obtained.



Claims
  • 1. An irreversible circuit device comprising:a yoke main body having sidewall portions defined by an upper yoke and a lower yoke, and accommodating therein a magnetic substrate, a plurality of line conductors arranged on a main plane of said magnetic substrate while being individually insulated from one another, a plurality of capacitor substrates arranged around said magnetic substrate and a magnetic member for applying a DC bias magnetic field in substantially a vertical direction to the main plane of said magnetic substrate; wherein said plurality of line conductors is put one upon another on a main surface side of said magnetic substrate and are connected to one another on an opposing surface side of said magnetic substrate, each end of said line conductors put one upon another on the main surface side of said magnetic substrate is connected to said capacitor substrate, and a gap portion for magnetically insulating said upper yoke and said lower yoke is formed on a sidewall portion of said yoke main body.
  • 2. An irreversible circuit device as defined in claim 1, wherein said gap portion is arranged in a region of the sidewall portion of said yoke main body adjacent to a side surface of said magnetic substrate.
  • 3. An irreversible circuit device as defined an claim 1, wherein said yoke main body is shaped into a box shape by said upper yoke, said lower yoke and resin molded portions provided accessorily to said upper and lower yokes.
  • 4. An irreversible circuit device as defined in claim 1, wherein a height of the sidewall portion of said yoke main body exclusive of a thickness of said gap portion is not greater than a thickness of a magnetic member accommodated inside said yoke main body.
  • 5. An irreversible circuit device as defined in claim 1, wherein each of said upper and lower yokes is formed of a sheet member of a ferromagnetic material, a sidewall portion of a bent portion is formed at an end portion of at least one of said upper and lower yokes, said main yoke main body is formed by uniting said upper and lower yokes with each other in such a fashion that said bent portion constitutes said sidewall portion, and said gap portion is defined between the other of said upper and lower yokes facing at least one of said bent portion of said upper yoke and said bent portion of said lower yoke.
  • 6. An irreversible circuit device comprising:a yoke main body having sidewall portions defined by an upper yoke and a lower yoke, and accommodating therein a magnetic substrate, a plurality of line conductors arranged on a main plane of said magnetic substrate while being individually insulated from one another, a plurality of capacitor substrates arranged around said magnetic substrate and a magnetic member for applying a DC bias magnetic field in substantially a vertical direction to the main plane of said magnetic substrate; wherein said plurality of line conductors is put one upon another on a main surface side of said magnetic substrate and are connected to one another on one of surface sides of said magnetic substrate, each end at said line conductors put one upon another on the main surface side of said magnetic substrate is connected to said capacitor substrate, said magnetic substrate is formed into a rectangular shape as viewed in a plan view, a length of a major side of said rectangular magnetic substrate is set to a length within the range of 65 to 100% of an inner diameter of said yoke main body, and a gap portion for magnetically insulating said upper yoke and said lower yoke is formed on a sidewall portion of said yoke main body.
  • 7. An irreversible circuit device as defined in claim 6, wherein said gap portion is arranged in a region of the sidewall portion of said yoke main body adjacent to a side surface of said magnetic substrate.
  • 8. An irreversible circuit device as defined in claim 6, wherein said yoke main body is shaped into a box shape by said upper yoke, said lower yoke and resin molded portions provided accessorily to said upper and lower yokes.
  • 9. An irreversible circuit device as defined in claim 6, wherein a height of the sidewall portion of said yoke main body exclusive of a thickness of said gap portion is not greater than a thickness of a magnetic member accommodated inside said yoke main body.
  • 10. An irreversible circuit device as defined in claim 6, wherein each of said upper and lower yokes is formed of a sheet member of a ferromagnetic material, a sidewall, portion of a bent portion is formed at an end portion of at least one of said upper and lower yokes, said main yoke main body is formed by uniting said upper and lower yokes with each other in such a fashion that said bent portion constitutes said sidewall portion, and said gap portion is defined between the other of said upper and lower yokes facing at least one of said bent portion of said upper yoke and said bent portion of said lower yoke.
Priority Claims (1)
Number Date Country Kind
2002-146602 May 2002 JP
US Referenced Citations (4)
Number Name Date Kind
5900789 Yamamoto et al. May 1999 A
6545558 Hasegawa Apr 2003 B2
6597563 Matsuta et al. Jul 2003 B2
6650198 Hasegawa Nov 2003 B2
Foreign Referenced Citations (1)
Number Date Country
2002-237703 Aug 2002 JP