Permanent and semi-permanent above-ground irrigation systems typically use application devices (impact sprinklers, pop-up sprinklers, rotators or emitters) positioned along an irrigation lateral (pipe, tube or hose) to distribute water. The application devices are typically stationary while in operation. The application device can be coupled directly to the lateral or coupled to the lateral by a short riser aligned vertically and having a typical length of 3 to 48 inches.
An irrigation lateral can be fabricated of aluminum (sometimes referred to as hand line) or PVC (sometimes referred to as solid set) pipe in standard dimensions of 20, 30, 40, or 50 feet and having an application device attached at one end of each length. The lengths of lateral are equipped with a coupler to allow separate lengths to be connected in an end-to-end manner.
Assembly and disassembly of a lateral suitable for a large field requires considerable labor and the systems are bulky and expensive to transport and store. Dismantled individual components are susceptible to damage and theft.
An example embodiment of the present subject matter pertains generally to an irrigation system comprising an irrigation lateral in which a series of apertures are disposed along a length of the lateral. The apertures are configured to receive an application device or a riser. One example relates to a method of using an irrigation system.
The present inventors have recognized, among other things, that a problem to be solved can include providing an irrigation lateral configured for winding on a reel. The present subject matter can include a lateral having apertures configured to receive an application device or a riser. The application device or riser is configured to couple with the lateral using a socket, or other engagement feature.
This overview is intended to provide an overview of subject matter of the present patent application. It is not intended to provide an exclusive or exhaustive explanation of the invention. The detailed description is included to provide further information about the present patent application.
In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.
Reel 102 is supported by bearing 98A connected to chassis 118. Chassis 118 includes an axle and wheel assembly to allow towing into position. Bearing 98A allows reel 102 to rotate on an axis relative to chassis 118. Reel 102 can be motor driven or manually driven. Reel 102 includes core 116 on which lateral 104 can be wound and includes end walls 112 to maintain the wound lateral 104 on core 116. In various examples, reel 102 is mounted on a trailer or a flatbed.
Lateral 104 includes a pipe, a tube, or a hose. In the example shown, lateral 104 is connected to coupler 110A disposed at a first end (proximate reel 102) and connected to coupler 110B disposed at a second end. Either one or both of coupler 110A and coupler 110B can be connected to a supply line. Coupler 110A or coupler 110B can include a threaded or threadless plumbing joint and can be located at a convenient position relative to lateral 104 or directly connected on lateral 104. In the example shown, coupler 110A is in fluid communication with lateral 104 by means of a plumbing line that may be hidden by a portion of the chassis or reel 102.
Lateral 104 includes a length having a plurality of apertures, and in the example shown, each aperture is fitted with an application device 106A. Eight such application devices 106A are shown in this example, however the number of apertures (or the number of application devices) can be greater or smaller. In one example, lateral 104 includes a plastic tube having sufficient flexibility to wind about reel 102 for storage and transit. In the example shown, mechanism 120 is configured to uniformly control winding and unwinding of lateral 104 on reel 102.
In one example, level-wind mechanism 120 is configured to guide lateral 104 evenly onto reel 102 during winding. Level-wind mechanism 120 includes an indexing screw or reciprocating chain drive, which acts on a fork guiding and distributing lateral 104 evenly onto reel 102.
Lateral 104 can be stored or transported in the coiled position on reel 102 and deployed by pulling lateral 104 into field 101. Lateral 104 can be deployed by using a motor vehicle, such as a tractor, by using an animal, or manually (such as a winch). The lumen of lateral 104 maintains a substantially fixed cross-section when coiled on reel 102. The lumen of lateral 104, in one example, is configured to maintain patency while coiled about reel 102. In contrast, a lay-flat type of irrigation hose will take a collapsed configuration when coiled and is thus unable to maintain patency.
System 100 is configured to allow lateral 104 to be wound onto reel 102. System 100 can be moved into a position on field 101 and lateral 104 can be unwound from reel 102 and positioned for irrigating. A supply line can be connected to a coupler, such as coupler 110A or coupler 110B, of lateral 104. Application device 106A is configured to distribute water or other fluid as shown by spray pattern 108.
System 100, in the example shown, can remain deployed in field 101 during irrigation. As such, lateral 104 remains coupled to reel 102 and reel 102 remains attached to chassis 118.
Socket 106B can be attached or inserted into an aperture of lateral 104 and retained in lateral 104 by an interference fit along the dimensions of surface 312. In one example, socket 106B is fused or bonded to lateral 104.
An internal bore of socket 106B is in fluid communication with the lumen of lateral 104.
Threads 310, or another retention mechanism, allow attachment or detachment of an application device, a pop-up application device, a riser, or another lateral, to lateral 104. In one example, socket 106B includes internal threads or snap—in type threads or formations corresponding to a complementary device (or riser or lateral).
Lateral 104, in the example shown, has sufficient rigidity to resist deformation. A lay-flat hose, in contrast to that of lateral 104, has a wall thickness that allows for collapse in the absence of fluid pressure. As such, fluid pressure in the hose causes deformation of the wall and a corresponding change in the alignment of an aperture in the wall. Lateral 104, on the other hand, has a substantially rigid wall 126. Wall 126 has sufficient thickness and is fabricated of a material selected to maintain sufficient rigidity without deformation when subjected to typical fluid pressures associated with irrigation systems. A typical fluid pressure in an irrigation system can be 40 psi. In addition, one example includes a wall 126 configured to preclude kinking or to resist kinking when wound on reel 102. A kink in the wall can be construed as destructive. In one example, lateral 104 maintains a substantially fixed cross section when wound on reel 102.
In one example, wall 126 is configured to resist rotation or twisting about axis 92 of lateral 104, as shown at arrow 94. In this manner, a riser set for a particular alignment relative to the field will remain in a substantially fixed position without regard for fluid pressure or forces exerted by a moderate wind.
In one example, socket 106D is affixed to lateral 104 by an adhesion technique, or by a bond, fuse, or thread. Socket 106D is affixed to lateral 104 such that a strong, durable and water tight seal is formed. In one example, surface 312 (
In one example, socket 106E is glued in an aperture using an adhesive such as epoxy. In one example, the joint is formed by a fusion weld process using heat and pressure. Fusion welding can include application of heat, vibration, sonic or other fusion technology.
In one example, check valve 130 is in the normally closed position and is open when a riser or application device is inserted. The base or the threads of the riser (or application device) depress or open the valve when inserted. In this configuration, check valve 130 allows the user to selectively use the sockets for application devices or risers in the event a complete length of lateral is not in use or necessary and remains on the reel 102.
In one example, lateral 104 can be softened by a heat gun, ultraviolet (UV) light, or by chemical means, or in any other manner, so that the socket can puncture the softened side wall and form its own aperture in which it sits. In some examples, and depending on the thickness and strength of the material selected for the lateral 104, pre-forming of an aperture or softening of the lateral sidewall may be omitted in fitting an application device into lateral 104. In some examples, a socket can be pushed directly into and through the sidewall of the lateral. The features of one embodiment of a socket may also be used in another embodiment in an appropriate manner, or used directly on the body of an application device to permanently secure an application device of the pop-up type into the sidewall of a lateral.
Socket 106H includes circular barb 132A disposed on an interior surface of lateral 104. Barb 132A serves to lock socket 106H in position on the wall of lateral 104. In addition, barb 132A provides a watertight seal when under pressure and serves to help prevent the socket 106H from being ejected from lateral 104 under pressure of the fluid supplied. Barb 132A also stabilizes the application device or riser coupled to socket 106H.
Device body 175A, as shown in
Device body 175B, as shown in
In one example, a pop-up application device in a retracted position has an outer surface that extends about an eighth of an inch above the outer diameter of the lateral 104. This substantially flush fitting or low profile configuration of the outer surface allows for a substantially smooth cross section of lateral 104 along its length and allows lateral 104 to be wound up on reel 102.
A pop-up type of application device can also include any variety of a telescoping device in which tubular members are slidably engaged.
Riser 142 and riser-mounted application device 144 can be affixed to lateral 104 using threads or a tab-and-notch style coupler such that they are sealed and in fluid communication with the lumen of lateral 104. Riser 142 can be installed during pull-out of lateral 104 from reel 102 or after lateral 104 is pulled into position on field 101. Riser 142 and application devices can be removed prior to, or during, winding of lateral 104 onto reel 102.
In one example, application device 144 is mounted on a removable vertical riser 142. In this example, application device 144 is affixed to the top of vertical PVC, plastic or aluminum riser 142 in order to increase the height of application device 144. Additional height can increase irrigated radius and uniformity and clears crops or vegetation which is taller than the top of the lateral.
Bearing 98B is configured as a joint that can allow removal of reel 102 from a chassis or other structure. In one configuration, bearing 98B allows tool-less removal and reinstallation. In one example, bearing 98B includes slidably engaging members that can be deployed or withdrawn by manual or powered means.
In one example, such as that shown at
Reel 102 can be mounted on a wheeled chassis, a trailer, a flatbed truck, or placed directly on the surface of field 101 (as shown in
Chassis 118 (
In one example, chassis 118 includes a framework for mounting on a tractor. Such a mount can include a three-point attachment.
In one example, a motor or auxiliary drive mechanism (power take-off, or PTO) can provide rotary motion to reel 102. A motor can also supply power to detach reel 102 from chassis 118 and to re-attach reel 102 to chassis 118, or supply power for raising or lowering stabilizer legs into the ground, and to supply power to a venting compressor coupled to lateral 104 for blowing water out of the lateral 104, through the application devices, or through a drain valve disposed in lateral 104. Standing fluid in lateral 104 can add substantial weight and removing the fluid prior to winding can reduce the load presented to system 100.
In one example, an end of lateral 104 is coupled to a stable pullout cart. The pullout cart can be attached to a vehicle and can facilitate deployment of lateral 104 in field 101. The pullout cart can be drawn away from the chassis 118 or the pullout cart can be affixed to the ground and reel 102 and chassis 118 can be withdrawn from the pullout cart to deploy lateral 104. The pullout cart can be affixed to an end of lateral 104 and resist twisting of lateral 104.
Lateral 104 can be fabricated of plastic such as polyethylene. In one example, lateral 104 includes medium density polyethylene tubing. The lateral inside diameter and wall thickness can be any dimension. In some examples, the diameter dimensions are in the range of 2 to 6 inches. In some examples, the wall thickness of lateral 104 can be in the range 0.19 to 0.40 inches. In one example, a pop-up application device can be responsive to water pressure in the range of 20 to 60 psi.
In one example, the present subject matter includes method 200 such as that shown in
Method 200 includes, at 220, positioning a plurality of application devices on the lateral. The application devices can include a sprinkler or a riser-mountedsprinkler device. In one example, positioning can include engaging a threaded fastener or engaging a tool-less coupling. In one example, positioning can include applying fluid pressure to the lateral to cause deployment of a pop-up application device.
Method 200 includes, at 230, irrigating using the lateral. Irrigating can include delivering water or water-based material using a pressurized source.
Method 200 includes, at 240, retracting the lateral onto the reel. Retracting can include removing or re-positioning a plurality of application devices.
Other example methods are also contemplated. In one example, the method includes disconnecting the reel from a chassis and placing the reel directly on the field. In various examples, the lateral can be connected to a supply line by coupler 190 (coupler 190 remains affixed to the lateral and separated from, and thus independent of, the reel), the lateral can be connected to the supply line by coupler 110A (and thus fluid is carried to the reel by a line connected to the reel, as described with respect to
In one example, the method includes physically separating the lateral and the reel. In this example, the lateral remains coupled to the supply line and the reel (either with or without a chassis) can be removed.
Example 1 can include or use subject matter such as a system including a lateral having a first end and a second end separated by a length of a lumen, at least one of the first end and second end configured to couple with a fluid supply, the length having a plurality of apertures in a wall of the lumen, each aperture in fluid communication with the lumen and disposed along a line substantially parallel with a length axis, the length configured to allow non-destructive coiling about a reel and non-destructive uncoiling and the length having a cross section sufficiently rigid to resist deformation associated with fluid in the lumen. The system can also include a socket coupled to the length at a site of at least one aperture. The socket is configured to have a bore in fluid communication with the aperture.
Example 2 can include, or can optionally be combined with the subject matter of Example 1, to optionally include wherein the lateral includes a polymer.
Example 3 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 or 2 to optionally include wherein the socket includes a check valve.
Example 4 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 3 to optionally include wherein the aperture has an aperture wall that includes a cylindrical bore.
Example 5 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 4 to optionally include wherein the aperture has an aperture wall that includes a counter bore.
Example 6 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 5 to optionally include wherein the socket includes threads.
Example 7 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 6 to optionally include wherein the socket is coupled to the length by an engagement feature.
Example 8 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 7 to optionally include wherein the socket is coupled to the length by a leak-resistant joint.
Example 9 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 8 to optionally include wherein the socket is coupled to the length with an interference fit.
Example 10 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 9 to optionally include wherein the socket is coupled to the length with a socket fusion joint.
Example 11 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 10 to optionally include wherein the socket is coupled to the length with a saddle fusion joint.
Example 12 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 11 to optionally include an application device coupled to the socket.
Example 13 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 12 to optionally include wherein the application device includes a riser.
Example 14 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 13 to optionally include wherein the application device includes an outer surface, the outer surface configured to extend based on fluid pressure in the lumen and configured to retract in the absence of fluid pressure.
Example 15 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 14 to optionally include wherein the application device has a profile substantially flush with an external surface of the lateral.
Example 16 can include, or can optionally be combined with the subject matter of one or any combination of Examples 1 through 15 to optionally include wherein the application device is removably coupled to the socket.
Example 17 can include or use subject matter such as a system including a lateral having a first end and a second end separated by a length of a lumen. At least one of the first end and second end is configured to couple with a fluid supply. The length has a plurality of apertures in a wall of the lumen and each aperture is in fluid communication with the lumen and disposed along a line substantially parallel with a length axis. The length has a lateral wall configured to allow non-destructive coiling about a reel and non-destructive uncoiling and having a substantially rigid cross section. The length is configured to resist deformation associated with fluid in the lumen. At least one aperture has an aperture wall corresponding to the lateral wall, the at least one aperture having an aperture axis substantially normal to the length axis.
Example 18 can include, or can optionally be combined with the subject matter of Example 17, to optionally include wherein the lateral includes a polymer.
Example 19 can include, or can optionally be combined with the subject matter of one or any combination of Examples 17 or 18 to optionally include wherein the aperture wall includes a cylindrical bore.
Example 20 can include, or can optionally be combined with the subject matter of one or any combination of Examples 17 through 19 to optionally include wherein the aperture wall includes a counter bore.
Example 21 can include, or can optionally be combined with the subject matter of one or any combination of Examples 17 through 20 to optionally include an application device coupled to the aperture.
Example 22 can include, or can optionally be combined with the subject matter of one or any combination of Examples 17 through 21 to optionally include wherein the application device includes an outer surface, the outer surface configured to extend based on fluid pressure in the lumen and configured to retract in the absence of fluid pressure.
Example 23 can include, or can optionally be combined with the subject matter of one or any combination of Examples 17 through 22 to optionally include wherein the outer surface is configured to retract to a position substantially flush with an external surface of the lateral.
Example 24 can include, or can optionally be combined with the subject matter of one or any combination of Examples 17 through 23 to optionally include wherein the application device is removably coupled to the aperture.
Example 25 can include, or can optionally be combined with the subject matter of one or any combination of Examples 17 through 24 to optionally include wherein the application device is coupled to the lateral with a socket fusion joint.
Example 26 can include, or can optionally be combined with the subject matter of one or any combination of Examples 17 through 25 to optionally include wherein the application device is coupled to the lateral with a saddle fusion joint.
Example 27 can include, or can optionally be combined with the subject matter of one or any combination of Examples 17 through 26 to optionally include wherein the application device is coupled to the length by an engagement feature.
Example 28 can include, or can optionally be combined with the subject matter of one or any combination of Examples 17 through 27 to optionally include wherein the application device is coupled to the length by a leak-resistant joint.
Example 29 can include, or can optionally be combined with the subject matter of one or any combination of Examples 17 through 28 to optionally include wherein the application device is coupled to the length with an interference fit.
Example 30 can include, or can optionally be combined with the subject matter of one or any combination of Examples 17 through 29 to optionally include wherein the application device includes a riser.
Example 31 can include or use subject matter such as a system including a chassis, a reel, and a lateral. The chassis has a wheeled frame and a bearing. The reel is rotatably coupled to the chassis and configured for transportation on the chassis. The lateral has a first end and a second end separated by a length of a lumen, at least one of the first end and second end configured to couple with a fluid supply, the length having a plurality of apertures in a wall of the lumen, each aperture in fluid communication with the lumen and disposed along a line substantially parallel with a length axis, the length having a lateral wall configured to allow non-destructive coiling about the reel and non-destructive uncoiling and having a substantially rigid cross section, the length configured to resist deformation associated with fluid in the lumen, at least one aperture having an aperture wall corresponding to the lateral wall, the at least one aperture having an aperture axis substantially normal to the length axis.
Example 32 can include, or can optionally be combined with the subject matter of Example 31, to optionally include wherein the lateral is coupled to the reel by a joint.
Example 33 can include, or can optionally be combined with the subject matter of one or any combination of Examples 31 or 32 to optionally include wherein the reel is coupled to the chassis by a joint.
Each of these non-limiting examples can stand on its own, or can be combined in various permutations or combinations with one or more of the other examples.
The above detailed description includes references to the accompanying drawings, which form a part of the detailed description. The drawings show, by way of illustration, specific embodiments in which the invention can be practiced. These embodiments are also referred to herein as “examples.” Such examples can include elements in addition to those shown or described. However, the present inventors also contemplate examples in which only those elements shown or described are provided. Moreover, the present inventors also contemplate examples using any combination or permutation of those elements shown or described (or one or more aspects thereof), either with respect to a particular example (or one or more aspects thereof), or with respect to other examples (or one or more aspects thereof) shown or described herein.
In the event of inconsistent usages between this document and any documents so incorporated by reference, the usage in this document controls. In this document, the terms “a” or “an” are used, as is common in patent documents, to include one or more than one, independent of any other instances or usages of “at least one” or “one or more.” In this document, the term “or” is used to refer to a nonexclusive or, such that “A or B” includes “A but not B,” “B but not A,” and “A and B,” unless otherwise indicated. In this document, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Also, in the following claims, the terms “including” and “comprising” are open-ended, that is, a system, device, article, composition, formulation, or process that includes elements in addition to those listed after such a term in a claim are still deemed to fall within the scope of that claim. Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects.
The above description is intended to be illustrative, and not restrictive. For example, the above-described examples (or one or more aspects thereof) may be used in combination with each other. Other embodiments can be used, such as by one of ordinary skill in the art upon reviewing the above description. The Abstract is provided to comply with 37 C.F.R. §1.72(b), to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. Also, in the above Detailed Description, various features may be grouped together to streamline the disclosure. This should not be interpreted as intending that an unclaimed disclosed feature is essential to any claim. Rather, inventive subject matter may lie in less than all features of a particular disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description as examples or embodiments, with each claim standing on its own as a separate embodiment, and it is contemplated that such embodiments can be combined with each other in various combinations or permutations. The scope of the invention should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
This patent application claims the benefit of priority, under 35 U.S.C. Section 119(e), to U.S. Provisional Patent Application Ser. No. 61/586,212, entitled “IRRIGATION SYSTEM AND METHOD,” filed on Jan. 13, 2012, Attorney Docket No. 3540.001PRV, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | |
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61586212 | Jan 2012 | US |