Each section of an I. S. Machine forms one or more gobs of molten glass into a bottle.
For each gob there will be a blank mold for forming a gob into a parison and a blow mold for forming the parison into a bottle. A blow mold 10 is shown in
The parison, which has a long hole 30 extending downwardly from the top, will reheat, i.e., the chilled skin will be heated by the internal heat of the parison, and once reheated the parison will begin to stretch downwardly. When the parison stretches down to the bottom plate as shown in dotted lines, the parison is blown into a bottle either by applying vacuum to the inside surface of the mold and/or by applying air pressure via the blowhead 32 of a blowhead mechanism which is located on top of the blow mold.
Cooling air is supplied to vertical holes 22 in the base 24 for the bottom plate 14 and these holes communicate with cooling holes 26 extending vertically through the blow mold sides 12. When a source of pressurized air is turned on, cooling air will be forced through these cooling holes to remove heat from the blow mold sides. It is believed that this cooling air bleeds between the bottom surface of the blow mold and the top surface of the base and works its way between the bottom plate and the side molds into the interior of the blow mold and that this leakage expands due to the heat of the parison and acts to crush the parison ultimately causing a birdswing in the formed bottle. These pressure forces are illustrated with arrows 28.
The blow head is shown in place on top of the blow mold with the blow tube 34 extending into the parison. The blow head is displaceable between a remote “OFF” position (not shown) and the shown down or “ON” position. The blow head is connected to a source of High Pressure Air 35 which is controlled by an on/off valve 36 and a Switchable Pressure Regulating Valve 37 which has a High/Low Pressure Selector 38. Alternately completely separate sources of high and low pressure air could be used.
A conventional blow mold open and close mechanism is shown in
The control 58 will Displace Blowhead To The “DOWN or ON” Position 60 at the correct time in the cycle (cycle events are initiated by a timing drum which starts every event once each 360 degrees. When the blowhead is located at the “ON” position, the control will Select Low Pressure 62 and Turn ON/OFF Valve “On” 64. Low pressure air will therefore be supplied to the interior of the parison. The pressure of this low pressure air (Pinternal) is set so that a pressure will be defined within the parison during reheat which will prevent the deformation of the reheating parison as a result of any cavity pressure (Pcavity) due to cooling air leakage into the space between the parison and the blow mold. This pressure will be sufficiently low that it will not blow the parison into a bottle. When reheat is complete, the control will Select High Pressure At End Of Reheat 66 and the parison will be blown by this high pressure into a bottle. When the formed bottle has been sufficiently cooled that it can be removed from the blow mold, the control will Turn ON/OFF valve “OFF” When Blowhead Is To Be Displaced Away From The “ON” Position 68.