Patent Application
20250101202
The present application claims the benefit of priority based on Korean Patent Application No. 10-2021-0169322 filed on Nov. 30, 2021 and Korean Patent Application No. 10-2022-0133365 filed on Oct. 17, 2021 in the Korean Intellectual Property Office, the disclosures of which are incorporated herein by reference in their entirety.
The present disclosure relates to an isocyanate composition and an optical composition.
Polymer materials are lightweight, are hardly broken and have excellent dyeability and other mechanical and optical properties as compared to inorganic materials such as glass. Therefore, in recent years, various types of polymer resins and the like are widely used as substitute materials for glass in the optical field.
In recent years, with the development of electronic technology and optical technology, high performance of optical materials is further required in terms of optical properties such as high transparency and high refractive index, and mechanical properties such as low specific gravity, high heat resistance, and high impact resistance.
Among them, a lens made from a polythiourethane-based compound has a high refractive index, is lightweight and has high impact resistance, and thus is often used as optical materials.
Since such a polythiourethane-based compound is produced by a polymerization reaction between a polyfunctional polythiol compound and a polyfunctional isocyanate compound, optical properties of the lens, such as transparency and refractive index, may be affected by the chemical properties of the polyfunctional diisocyanate compound.
Therefore, there is a need to study the chemical properties such as the stability of the diisocyanate-based compound itself.
It is an object of the present disclosure to provide an isocyanate composition having excellent storage stability and an optical composition produced from such an isocyanate composition.
Provided herein is an isocyanate composition comprising a diisocyanate-based compound, and a sulfonyl isocyanate-based compound.
According to one embodiment, the diisocyanate-based compound may be represented by the following Chemical Formula 1:
And, the sulfonyl isocyanate-based compound may be represented by the following Chemical Formula 2:
According to one embodiment, the isocyanate composition may comprise the sulfonyl isocyanate-based compound in an amount of about 1 to about 5000 ppmw, or about 1 ppmw or more, or about 10 ppmw or more, or about 100 ppmw or more, or about 400 ppmw or more, or about 500 ppmw or more, or about 600 ppmw or more, or about 900 ppmw or more, or about 5000 ppmw or less, or about 4000 ppmw or less, or about 3000 ppmw or less, or about 2500 ppmw or less with respect to the diisocyanate-based compound.
And, the isocyanate composition may have an acidity value of about 10 ppm or more, or about 20 ppm or more, or about 40 ppm or more, or about 50 ppm or more, or about 100 ppm or more, and about 500 ppm or less, or about 400 ppm or less, or about 300 ppm or less, or about 200 ppm or less.
According to one embodiment, the isocyanate composition has a diisocyanate-based oligomer content of about 3 area % or less as measured after being stored at 5° C. for 40 weeks under a nitrogen atmosphere.
And, according to one embodiment, the isocyanate composition has an APHA value of about 150 or less, or about 100 or less, or about 50 or less, or about 30 or less, or about 20 or less, or about 15 or less as measured according to ASTM D1209 standard (C/2) after being stored at 5° C. for 40 weeks under a nitrogen atmosphere, and the lower limit does not have a great significance, but may be more than 0 or about 1 or more.
Also provided is a polymeric composition comprising: i) the above-mentioned disocyanate composition and ii) at least one of a polyfunctional thiol-based compound and a polyfunctional episulfide-based compound.
According to one embodiment, the polyfunctional thiol-based compound may include at least one selected from the group consisting of 4,8-bis(mercaptomethyl)-3,6,9-trithiaundecane-1,11-dithiol, 4,7-bis(mercaptomethyl)-3,6,9-trithiaundecane-1,11-dithiol, 5,7-bis(mercaptomethyl)-3,6,9-trithiaundecane-1,11-dithiol, bis(2-mercaptoethyl)sulfide, 4 mercaptomethyl-3,6-dithiaoctane-1,8-dithiol, 2,3-bis(2-mercaptoethylthio)propane-1-thiol, 2,2-bis(mercaptomethyl)propane-1,3-dithiol, 2-(2-mercaptoethylthio)propane-1,3-dithiol, 2-(2,3-bis(2-mercaptoethylthio)propylthio)ethanethiol, bis(2,3-dimercaptopropanyl)sulfide, bis(2,3-dimercaptopropanyl)disulfide, 1,2-bis(2-(2-mercaptoethylthio)-3-mercaptopropylthio)ethane, bis(2-(2-mercaptoethylthio)-3-mercaptopropyl)disulfide, 2-(2-mercaptoethylthio)-2-mercapto-3-[3-mercapto-2-(2-mercaptoethylthio)-propylthio]propylthio-propane-1-thiol, 2-(2-mercaptoethylthio)-3-mercapto-3-[3-mercapto-2-(2-mercaptoethylthio)-propylthio]propylthio-propane-1-thiol, 2-(2-mercaptoethylthio)-3-(2-(2-[3-mercapto-2-(2-mercaptoethylthio)-propylthio]ethylthio)ethylthio)-propane-1-thiol, (4R,11S)-4,11-bis(mercaptomethyl)-3,6,9,12-tetrathiatetradecane-1,14-dithiol, (S)-3-((R-2,3-dimercaptopropyl)thio)propane-1,2-dithiol, 4,14-bis(mercaptomethyl)-3,6,9,12,15-pentathiaheptadecane-1,17-dithiol, (S)-3-((R-3-mercapto-2-((2-mercaptoethyl)thio)propyl)thio)propyl)thio)-2-((2-mercaptoethyl)thio)propane-1-thiol, 3,3′-dithiobis(propane-1,2-dithiol), (7R,11S)-7,11-bis(mercaptomethyl)-3,6,9,12,15-pentathiaheptadecane-1,17-dithiol, (7R,12S)-7,12-bis(mercaptomethyl)-3,6,9,10,13,16-hexathiaoctadecane-1,18-dithiol, 2-(2-mercaptoethylthio)-3-[4-(1-{4-[3-mercapto-2-(2-mercaptoethylthio)-propoxy]-phenyl}-1-methylethyl)-phenoxy]-propane-1-thiol, 2,2-bis-(3-mercapto-propionyloxymethyl)-butyl ester, pentaerythritol tetrakis(3-mercaptopropionate), pentaerythritol tetrakis(2-mercaptoacetate), bispentaerythritol-ether-hexakis(3-mercaptopropionate), trimethylolpropane tris(2-mercaptopropionate), trimethylolpropane tris(3-mercaptopropionate), glycerol trimercaptopropionate, 1,1,3,3-tetrakis(mercaptomethylthio)propane, 1,1,2,2-tetrakis(mercaptomethylthio)ethane, 4,6-bis(mercaptomethylthio)-1,3-dithiane, 2-(2,2-bis(mercaptomethylthio)ethyl)-1,3-dithiane, and 2,5-bismercaptomethyl-1,4-dithiane.
Further provided is an optical lens comprising: i) the above-mentioned isocyanate composition, and ii) at least one of a polyfunctional thiol-based compound and ii) a polyfunctional episulfide-based compound.
The terms “first,” “second,” etc. are used herein to explain various elements, and these terms are only used to distinguish one constitutional element from the other constitutional elements.
Further, the technical terms used herein are for the purpose of describing exemplary embodiments only and is not intended to limit the scope of the invention.
The singular forms “a,” “an” and “the” are intended to include plural forms, unless the context clearly indicates otherwise.
It should be understood that the terms “comprise”, “include”, “have”, etc. are used herein to specify the presence of stated features, integers, steps, components or combinations thereof, but do not preclude the presence or addition of one or more other features, integers, steps, components, or combinations thereof.
Further, as used herein, in case a layer or an element is mentioned to be formed “on” layers or elements, it means that the layer or element is directly formed on the layers or elements, or it means that other layers or elements may be additionally formed between the layers, on a subject, or on a substrate.
The present disclosure can be variously modified and may have various forms, and thus specific embodiments are illustrated and described in detail below. However, the present disclosure is not limited to the specific embodiments and should be construed as including all the changes, equivalents, and substitutions included in the spirit and scope of the present disclosure.
Hereinafter, the present disclosure will be described in detail.
Provided herein is an isocyanate composition comprising a diisocyanate-based compound, and a sulfonyl isocyanate-based compound.
Diisocyanate-based compounds are often used together with polythiols when producing polythiourethane-based lenses.
However, isocyanate-based compounds have highly reactive isocyanates, and thus reacts and deteriorates with moisture in the air in a general storage environment, which may pose a problem that they must be strictly controlled under nitrogen conditions or the like.
Xylylene diisocyanate-based compounds, and the like, which have been often used in recent years, are completely sealed after filling with nitrogen at the manufacturing company, and are distributed under refrigerated conditions, so they can be prevented from deteriorating until they are purchased and used. However, it is very difficult to store products not having undergone such treatment, or materials remaining after purchase and use.
Particularly, in the case of xylylene diisocyanate-based compounds, the content of dimers or multimers (oligomers) increases during long-term storage, which causes yellowing or white turbidity and thus deteriorates optical properties.
When a lens is produced using the xylylene diisocyanate-based compound deteriorated in this way, there is a problem that the molecular weight of the polymer solution increases rapidly, the processability is greatly reduced, and the optical properties of the produced lens are also greatly deteriorated.
The present inventors have found that when the sulfonyl isocyanate-based compound is added during storage of the diisocyanate-based compound, long-term storage stability is greatly improved and deterioration can be prevented, thereby completing the present disclosure.
According to one aspect, an isocyanate composition comprising a diisocyanate-based compound, and a sulfonyl isocyanate-based compound is provided.
Since the diisocyanate-based compound contains two isocyanate groups in its molecule, an oligomerization reaction or a polymerization reaction that forms a dimer, trimer, or multimer may proceed through an intermolecular reaction of isocyanate groups. When the diisocyanate-based compound forms a multimer as described above, it causes the troubles in optical properties such as occurrence of white turbidity, and may also greatly reduce the storage stability.
The sulfonyl isocyanate-based compound has excellent compatibility with the diisocyanate-based compound and contains one isocyanate group in its molecule, which has the advantage of not significantly changing the physical properties of the diisocyanate compound itself, while being able to terminate the oligomerization reaction and polymerization reaction of the diisocyanate compound, so that the storage stability of the diisocyanate compound during storage can be greatly improved.
A specific example of the diisocyanate may include orthoxylylene diisocyanate, metaxylylene diisocyanate, para-xylylene diisocyanate, hexamethylene diisocyanate, 2,5-bis(isocyanatomethyl)-bicyclo[2.2.1]heptane, 2,6-bis(isocyanatomethyl)-bicyclo[2.2.1]heptane, bis(isocyanatomethyl)cyclohexane, dicyclohexylmethane diisocyanate, isophorone diisocyanate, 1,2-diisocyanatobenzene, 1,3-diisocyanatobenzene, 1,4-diisocyanatobenzene, 2,4 diisocyanatotoluene, ethylphenylene diisocyanate, dimethylphenylene diisocyanate, biphenyl diisocyanate, toluidine diisocyanate, 4,4′-methylenebis(phenylisocyanate), 1,2-bis(isocyanatomethyl)benzene, 1,3-bis(isocyanatomethyl)benzene, 1,4 bis(isocyanatomethyl)benzene, 1,2-bis(isocyanatoethyl)benzene, 1,3-bis(isocyanatoethyl)benzene, 1,4-bis(isocyanatoethyl)benzene, 4,4′-diisocyanatodicyclohexylmethane, α,α,α′,α′-tetramethylxylylenediisocyanate, bis(isocyanatomethyl)naphthaline, bis(isocyanatomethylphenyl)ether, bis(isocyanatomethyl)sulfide, bis(isocyanatoethyl)sulfide, bis(isocyanatopropyl)sulfide, 2,5-diisocyanatotetrahydrothiophene, 2,5-diisocyanatomethyltetrahydrothiophene, 3,4 diisocyanatomethyltetrahydrothiophene, 2,5-diisocyanato-1,4-dithiane, 2,5-diisocyanatomethyl-1,4-dithiane, and the like.
In another example independent therefrom, the diisocyanate-based compound may be an aromatic diisocyanate-based compound.
In yet another example independent therefrom, the diisocyanate-based compound may be a compound represented by the following Chemical Formula 1.
Specifically, the R1 and R2 may be each independently methylene, ethylene, propylene, butylene, pentylene, or the like, wherein in the case of having three or more carbon chains, it may have a branched chain structure.
Specifically, the compound represented by Chemical Formula 1 may be, for example, xylylene diisocyanate, which may have an ortho, meta, or para structure, but the present disclosure is not necessarily limited thereto.
Further, the sulfonyl isocyanate-based compound may be an aromatic sulfonyl isocyanate-based compound.
In another example independent therefrom, the sulfonyl isocyanate-based compound may be a compound represented by the following Chemical Formula 2.
Specifically, the alkyl may be methyl, ethyl, propyl, butyl, or pentyl, wherein in the case of having three or more carbon chains, it may have a branched chain structure.
Further, the R4 may be methylene, ethylene, propylene, butylene, pentylene, or the like, wherein in the case of having three or more carbon chains, it may have a branched chain structure
Specifically, the compound represented by Chemical Formula 2 may be, for example, toluenesulfonyl isocyanate, which may have an ortho, meta, or para structure, but the present disclosure is not necessarily limited thereto.
According to one embodiment, the isocyanate composition may comprise the sulfonyl isocyanate-based compound in an amount of about 1 to about 5000 ppmw, or about 1 ppmw or more, or about 10 ppmw or more, or about 100 ppmw or more, or about 400 ppmw or more, or about 500 ppmw or more, or about 600 ppmw or more, or about 900 ppmw or more, or about 5000 ppmw or less, or about 4000 ppmw or less, or about 3000 ppmw or less, or about 2500 ppmw or less with respect to the diisocyanate-based compound.
If the content of the sulfonyl isocyanate-based compound is too small, the long-term storage stability improving effect of the above-mentioned diisocyanate-based compound may not appear, and if the content of the sulfonyl isocyanate-based compound is too high, the physical properties inherent in the diisocyanate-based compound change, and when such a diisocyanate-based compound is used to produce an optical article, problems such as a decrease in refractive index and a decrease in thermal stability may occur.
Further, the isocyanate composition may have an acidity value of about 10 ppm or more, or about 20 ppm or more, or about 40 ppm or more, or about 50 ppm or more, or about 100 ppm or more, and about 500 ppm or less, or about 400 ppm or less, or about 300 ppm or less, or about 200 ppm or less.
As used herein, the “acidity” value of the isocyanate composition refers to the amount of acid liberated by the reaction of the isocyanate compound with alcohol at room temperature. Specifically, for example, it may refer to a value expressed as a ratio of the total weight of XDI when the amount of free acid is converted to HCl. The acidity can be expressed in the units of ppm.
The acidity of the general diisocyanate-based compound itself may be less than about 10 ppm, but when a diisocyanate-based compound and a sulfonyl isocyanate-based compound are mixed as in the present disclosure, the acidity may be partially increased. Due to the increased acidity value, the reactivity of the diisocyanate-based compound is lowered, and the storage stability of the composition can be improved. When such a composition is used to produce a lens, the filtration rate is increased, and thus, the processability and productivity can also be improved.
However, if the acidity value is too high, the speed of the urethane reaction in the lens manufacturing process may be slowed down, which may cause a problem that the productivity is rather reduced.
According to one embodiment, the isocyanate composition has a diisocyanate-based oligomer content of 3 area % or less as measured after being stored at 5° C. for 40 weeks under a nitrogen atmosphere. Thus, the rate of oligomer formation is very low even during long-term storage, and the storage stability can be very excellent.
Further, the isocyanate composition has an APHA value of about 150 or less, or about 100 or less, or about 50 or less, or about 30 or less, or about 20 or less, or about 15 or less as measured according to ASTM D1209 standard (C/2) after being stored at 5° C. for 40 weeks under a nitrogen atmosphere, and the lower limit does not have a great significance, but may be more than 0 or about 1 or more. The discoloration phenomenon may not appear substantially even during long-term storage.
Meanwhile, provided therein is a polymeric composition comprising: i) the above-mentioned isocyanate composition, and ii) at least one of a polyfunctional thiol-based compound and a polyfunctional episulfide-based compound.
The polymerizable composition may include the isocyanate composition, the polyfunctional thiol-based compound, and the polyfunctional episulfide-based compound in a mixed state, or may include them in a state separated from each other. That is, in the polymerizable composition, the isocyanate composition and the polyfunctional thiol-based compound or the polyfunctional episulfide-based compound may be in a state mixed in contact with each other, or may be in a state separated from each other so as not to contact each other.
The polyfunctional thiol-based compound may be a compound containing two or more thio (—SH) groups in a molecule, and may have an aliphatic, alicyclic, or aromatic backbone.
The polyfunctional episulfide-based compound may be a compound containing two or more episulfides, that is, a thioepoxy group in a molecule, and may have an aliphatic, alicyclic, or aromatic backbone.
According to one embodiment, the polyfunctional thiol-based compound may include at least one selected from the group consisting of 4,8-bis(mercaptomethyl)-3,6,9-trithiaundecane-1,11-dithiol, 4,7-bis(mercaptomethyl)-3,6,9-trithiaundecane-1,11-dithiol, 5,7-bis(mercaptomethyl)-3,6,9-trithiaundecane-1,11-dithiol, bis(2-mercaptoethyl)sulfide, 4 mercaptomethyl-3,6-dithiaoctane-1,8-dithiol, 2,3-bis(2-mercaptoethylthio)propane-1-thiol, 2,2-bis(mercaptomethyl)propane-1,3-dithiol, 2-(2-mercaptoethylthio)propane-1,3-dithiol, 2-(2,3-bis(2-mercaptoethylthio)propylthio)ethanethiol, bis(2,3-dimercaptopropanyl)sulfide, bis(2,3-dimercaptopropanyl)disulfide, 1,2-bis(2-(2-mercaptoethylthio)-3-mercaptopropylthio)ethane, bis(2-(2-mercaptoethylthio)-3-mercaptopropyl)disulfide, 2-(2-mercaptoethylthio)-2-mercapto-3-[3-mercapto-2-(2-mercaptoethylthio)-propylthio]propylthio-propane-1-thiol, 2-(2-mercaptoethylthio)-3-mercapto-3-[3-mercapto-2-(2-mercaptoethylthio)-propylthio]propylthio-propane-1-thiol, 2-(2-mercaptoethylthio)-3-(2-(2-[3-mercapto-2-(2-mercaptoethylthio)-propylthio]ethylthio)ethylthio)-propane-1-thiol, (4R,11S)-4,11-bis(mercaptomethyl)-3,6,9,12-tetrathiatetradecane-1,14-dithiol, (S)-3-((R-2,3-dimercaptopropyl)thio)propane-1,2-dithiol, 4,14-bis(mercaptomethyl)-3,6,9,12,15-pentathiaheptadecane-1,17-dithiol, (S)-3-((R-3-mercapto-2-((2-mercaptoethyl)thio)propyl)thio)propyl)thio)-2-((2-mercaptoethyl)thio)propane-1-thiol, 3,3′-dithiobis(propane-1,2-dithiol), (7R,11S)-7,11-bis(mercaptomethyl)-3,6,9,12,15-pentathiaheptadecane-1,17-dithiol, (7R,12S)-7,12-bis(mercaptomethyl)-3,6,9,10,13,16-hexathiaoctadecane-1,18-dithiol, 2-(2-mercaptoethylthio)-3-[4-(1-{4-[3-mercapto-2-(2-mercaptoethylthio)-propoxy]-phenyl}-1-methylethyl)-phenoxy]-propane-1-thiol, 2,2-bis-(3-mercapto-propionyloxymethyl)-butyl ester, pentaerythritol tetrakis(3-mercaptopropionate), pentaerythritol tetrakis(2-mercaptoacetate), bispentaerythritol-ether-hexakis(3-mercaptopropionate), trimethylolpropane tris(2-mercaptopropionate), trimethylolpropane tris(3-mercaptopropionate), glycerol trimercaptopropionate, 1,1,3,3-tetrakis(mercaptomethylthio)propane, 1,1,2,2-tetrakis(mercaptomethylthio)ethane, 4,6-bis(mercaptomethylthio)-1,3-dithiane, 2-(2,2-bis(mercaptomethylthio)ethyl)-1,3-dithiane, and 2,5-bismercaptomethyl-1,4-dithiane.
According to one embodiment, the polyfunctional episulfide-based compound may include at least one selected from the group consisting of bis(β-epithiopropylthio)methane, 1,2-bis(β-epithiopropylthio)ethane, 1,3-bis(β-epithiopropylthio)propane, 1,2-bis(β-epithiopropylthio)propane, 1-(β-epithiopropylthio)-2-(β-epithiopropylthiomethyl)propane, 1,4 bis(β-epithiopropylthio)butane, 1,3-bis(β-epithiopropylthio)butane, 1-(β-epithiopropylthio)-3-(β-epithiopropylthiomethyl)butane, 1,5-bis(β-epithiopropylthio)pentane, 1-(β-epithiopropylthio)-4-(β-epithiopropylthiomethyl)pentane, 1,6-bis(β-epithiopropylthio)hexane, 1-(β-epithiopropylthio)-5-(β-epithiopropylthiomethyl)hexane, 1-(β-epithiopropylthio)-2-[(2-β-epithiopropylthioethyl)thio]ethane, 1-(β-epithiopropylthio)-2-[[2-(2-β-epithiopropylthioethyl)thioethyl]thio]ethane, tetrakis(β-epithiopropylthiomethyl)methane, 1,1,1-tris(β-epithiopropylthiomethyl)propane, 1,5-bis(β-epithiopropylthio)-2-(β-epithiopropylthiomethyl)-3-thiapentane, 1,5-bis(β-epithiopropylthio)-2,4-bis(β-epithiopropylthiomethyl)-3-thiapentane, 1-(β-epithiopropylthio)-2,2-bis(β-epithiopropylthiomethyl)-4-thiahexane, epithiopropylthiomethyl)-3-thiahexane, epithiopropylthiomethyl)-3,6-dithiaoctane, epithiopropylthiomethyl)-3,6-dithiaoctane, 1,5,6-tris(β-epithiopropylthio)-4-(β-1,8-bis(β-epithiopropylthio)-4 (β-1,8-bis(β-epithiopropylthio)-4,5-bis(β-1,8-bis(β-epithiopropylthio)-4,4-bis(β-epithiopropylthiomethyl)-3,6-dithiaoctane, 1,8-bis(β-epithiopropylthio)-2,4,5-tris(β-epithiopropylthiomethyl)-3,6-dithiaoctane, 1,8-bis(β-epithiopropylthio)-2,5-bis(β-epithiopropylthiomethyl)-3,6-dithiaoctane, 1,9-bis(β-epithiopropylthio)-5-(β-epithiopropylthiomethyl)-5-[(2-β-epithiopropylthioethyl)thiomethyl]-3,7-dithianonane, 1,10 bis(β-epithiopropylthio)-5,6-bis[(2-β-epithiopropylthioethyl)thio]-3,6,9-trithiadecane, 1,11-bis(β-epithiopropylthio)-4,8-bis(β-epithiopropylthiomethyl)-3,6,9-trithiaundecane, 1,11-bis(β-epithiopropylthio)-5,7-bis(β-epithiopropylthiomethyl)-3,6,9-trithiaundecane, 1,11-bis(β-epithiopropylthio)-5,7-[(2-β-epithiopropylthioethyl)thiomethyl]-3,6,9-trithiaundecane, 1,11-bis(β-epithiopropylthio)-4,7-bis(β-epithiopropylthiomethyl)-3,6,9-trithiaundecane, 1,3-bis(β-epithiopropylthio)cyclohexane, 1,4-bis(β-epithiopropylthio)cyclohexane, 1,3-bis(β-epithiopropylthiomethyl)cyclohexane, 1,4-bis(β-epithiopropylthiomethyl)cyclohexane, bis[4-(β-epithiopropylthio)cyclohexyl]methane, 2,2-bis[4-(β-epithiopropylthio)cyclohexyl]propane, bis[4-(β-epithiopropylthio)cyclohexyl] sulfide, 2,5-bis(β-epithiopropylthiomethyl)-1,4-dithiane, 2,5-bis(β-epithiopropylthioethylthiomethyl)-1,4-dithiane, 1,3-bis(β-epithiopropylthio)benzene, 1,4-bis(β-epithiopropylthio)benzene, 1,3-bis(β-epithiopropylthiomethyl)benzene, 1,4-bis(β-epithiopropylthiomethyl)benzene, bis[4-(β-epithiopropylthio)phenyl]methane, 2,2-bis[4-(β-epithiopropylthio)phenyl]propane, bis[4-(β-epithiopropylthio)phenyl]sulfide, bis[4-(β-epithiopropylthio)phenyl]sulfone, and 4,4′-bis(β-epithiopropylthio)biphenyl.
Within the polymerizable composition, the molar ratio of (thio group+episulfide group) to an isocyanate group may be from about 0.5 to about 1.5, or from about 0.8 to about 1.2, or from about 0.9 to about 1.1, but the present disclosure is not necessarily limited thereto.
In addition, the polymerizable composition may further include additives such as a mold release agent, a heat stabilizer, an ultraviolet stabilizer, a pigment, a urethane reaction catalyst, and the like in an appropriate amount.
The release agent is a kind of surfactant component, and examples thereof may include a fluorine-based nonionic surfactant containing a perfluoroalkyl group; a silicone-based nonionic surfactant containing a dimethylpolysiloxane group; quaternary ammonium salts such as trimethylcetyl ammonium salt, trimethylstearyl, dimethylethylcetyl ammonium salt, triethyldodecyl ammonium salt, trioctylmethyl ammonium salt, diethylcyclohexadodecyl ammonium salt, and the like.
As the heat stabilizer, for example, metal fatty acid-based, phosphorus-based, lead-based, organic tin-based compounds, and the like can be used. These may be used alone or in combination of two or more.
As the ultraviolet stabilizer, for example, benzophenone-based, benzotriazole-based, salicylate-based, cyanoacrylate-based, oxanilide-based compounds and the like can be used.
The pigment may include, for example, fluorescent whitening agents, fluorescent pigments, inorganic pigments, and the like.
As the urethane reaction catalyst, for example, dialkyltin halide-based compounds such as dibutyltin dichloride and dimethyltin dichloride; dialkyltin dicarboxylate-based compounds such as dimethyltin diacetate, dibutyltin dioctanoate, and dibutyltin dilaurate; dialkyltin dialkoxide-based compounds such as dibutyltin dibutoxide and dioctyltin dibutoxide; dialkyltin dithioalkoxide-based compounds such as dibutyltin di(thiobutoxide); dialkyltin oxide compounds such as di(2-ethylhexyl)tin oxide, dioctyltin oxide, and bis(butoxydibutyltin)oxide; dialkyltin sulfide compounds, and the like can be used alone or in combination of two or more.
Further provided herein is an optical lens comprising: i) the above-mentioned isocyanate composition, and ii) at least one of a polyfunctional thiol-based compound and a polyfunctional episulfide-based compound.
Such an optical lens can be manufactured, for example, by the following method.
First, the polymerizable composition is deaerated under reduced pressure and injected into a mold for forming a lens. Mold injection can be performed under the conditions in which polymerization does not occur, specifically, for example, in a temperature range of, for example, about 20 to about 40° C., or room temperature.
Further, after the polymerizable composition is completely injected into the mold, the temperature of the mold can be gradually raised to progress the polymerization reaction of the diisocyanate compound and the polyfunctional thiol-based compound or the polyfunctional episulfide-based compound, that is, the polythiourethane formation reaction.
At this time, the temperature of the polymerization reaction may be about 30 to about 150° C.
After the polymerization reaction is completed, the polythiourethane resin can be separated from the mold to obtain an optical lens.
The refractive index of the manufactured optical lens can be varied according to its intended use, and specifically, it may be adjusted according to the type of diisocyanate-based compound and polyfunctional thiol-based compound or polyfunctional episulfide-based compound used.
The isocyanate composition according to one embodiment of the present disclosure has high storage stability and thus can maintain excellent quality, whereby a lens manufactured using the same can realize excellent optical properties.
Hereinafter, the action and effect of the present disclosure will be described in more detail with reference to specific examples. However, these examples are presented for illustrative purposes only, and the scope of the invention is not defined thereby.
471 g of 1,2-dichlorobenzene, 32.5 g of m-xylylenediamine (m-XDA) with a purity of 99.4%, and 0.24 g of 4-hydroxy-2,2,6,6-tetramethylpiperidine-1-oxyl (4-hydroxy TEMPO) were charged into a flask, and anhydrous hydrochloric acid was injected at a rate of 20 g/hr at room temperature (23±5° C.) and stirred.
The temperature rose up to 50° C. while injecting anhydrous hydrochloric acid. After injecting for 4 hours, the formed salt was cooled to room temperature, and 43 g of phosgene was charged into a reactor, and heated so that the reactor temperature reached 130° C. From the time point of charging of phosgene to the time point of completion of the reaction, a dry ice-acetone cooler was used to prevent phosgene from flowing out.
After the reactor temperature reached 130° C., the reactor temperature was maintained at 125˜135° C. for 2 hours so that the reaction solution turned clear. After the solution turned clear, the inside of the reactor was cooled to 80° C., and cooled under nitrogen bubbling. The reaction solution from which phosgene was removed was subjected to a vacuum distillation to remove the solvent, and the product was purified under reduced pressure at a high temperature of 160° C. to obtain a meta-xylylene diisocyanate (m-XDI) compound.
An isocyanate composition containing only a meta-xylylene diisocyanate (m-XDI) compound was used without adding a separate additive. The prepared isocyanate composition was stored under refrigerated conditions at about 5° C. after filling with nitrogen.
1000 ppm of para-toluenesulfonylisocyanate (p-TSI) was added to the m-XDI compound obtained in Preparation Example, and mixed to prepare an isocyanate composition. The prepared isocyanate composition was stored under refrigerated conditions at about 5° C. after filling with nitrogen.
An isocyanate composition was prepared in the same manner as in Example 1, except that 500 ppm of p-TSI was added. The prepared isocyanate composition was stored under refrigerated conditions at about 5° C. after filling with nitrogen.
An isocyanate composition was prepared in the same manner as in Example 1, except that 1500 ppm of p-TSI was added. The prepared isocyanate composition was stored under refrigerated conditions at about 5° C. after filling with nitrogen.
An isocyanate composition was prepared in the same manner as in Example 1, except that 1000 ppm of p-TSI was added. The prepared isocyanate composition was stored under refrigerated conditions at about 5° C. after filling with nitrogen.
The physical properties of the isocyanate composition were measured by the following manner.
2.1 100 ml of n-propyl alcohol was added to a 300 ml beaker and stirred.
2.2 15 g of isocyanate composition sample was added to the beaker containing n-propyl alcohol, then covered with a watch glass and stirred for 10 minutes.
2.3 After cooling the beaker, titrated with a 0.01N methanolic KOH standard solution in a potentiometer titrator to read the apparent acidity.
Condition: Mode; pH 14, V 0, titration speed 0.05 ml increasement
Apparent acidity occurs between pH 5.5 and 7.0.
2.4 A blank test was performed in parallel with steps 2.1 to 2.3 in the same manner as above, except that the isocyanate composition sample was not added in step 2.2 above.
20.8 g of the isocyanate composition prepared in Examples and Comparative Examples, 0.04 g of zelec UN (manufactured by Stepan) and 0.04 g of biosorb 583 (manufactured by Sakai Chemical Industry Co., Ltd) were placed in a flask, and mixed under stirring at room temperature for about 20 minutes to prepare a polyisocyanate.
After visually confirming that the components were well mixed in the polyisocyanate, 0.002 g of dibutyltin chloride was added as a catalyst and mixed under stirring for 10 minutes.
19.2 g of 2,3-bis(2-sulfanyl ethyl sulfanyl)propane-1-thiol was added to the resulting mixture, deaerated at 5 mbar and stirred for 1 hour to prepare a polymerizable composition.
The polyisocyanate composition was filtered through a 1 μm PTFE filter, and then injected into a molding frame made of a glass mold and tape. The molding mold was put into an oven, the temperature of the oven was gradually raised from 10° C. to 120° C., and the polymerization reaction was performed for about 20 hours.
After completion of the polymerization, the molding mold was taken out of the oven and released to obtain a plastic lens. The obtained lens was annealed at 120° C. for 6 hours.
For the polyisocyanate polymerization compositions prepared in Examples and Comparative Example, the time (min) required for filtration was measured using a PTFE filter (25 mm Diameter Syringe Filter, manufactured by Whatman) with a pore size of 1.0 μm, and the workability improving effect was evaluated from the results.
The filtration time means the time from the time point when 200 g of the composition for polymerization of polyisocyanate has passed through the filter to the time point when the passage has been completed.
It was measured according to ASTM E313 standard (D65/10) using a color difference meter (Ultrascan Pro, HunterLab).
The measurement results are summarized in Table below.
Referring to Table 1, it can be confirmed that the composition according to one embodiment of the present disclosure has a relatively higher acidity value than in Comparative Example, and it can be clearly confirmed that the filtration time reaches about 1/7 level of Comparative Example. That is, it is considered that the composition according to one embodiment of the present invention is significantly more excellent in workability or processability than in Comparative Example.
The oligomer content in the isocyanate composition was measured by the following method.
First, the isocyanate composition was subjected to gel permeation chromatography (GPC) analysis in accordance with the following conditions to obtain a molecular weight distribution curve (GPC curve) for the isocyanate composition. Of the total area of the GPC molecular weight distribution curve, the area of the fraction corresponding to the oligomer was expressed as a percentage. Specifically, the oligomer content (area %) was calculated according to the following Equation 2.
The total area of the GPC curve and the area of the fraction corresponding to the oligomer were each determined through integration. At this time, the oligomer was evaluated based on a polymer having a weight average molecular weight (Mw) value of 600 to 2000 g/mol, and the fraction corresponding to the oligomer in the GPC curve was 19.42≤log Mw≤22.18.
When preparing the calibration curve, a polystyrene standard foam having a molecular weight of 104 to 24,600 g/mol was used.
The color index value of the composition was measured according to ASTM D1209 standard (C/2, 10 mm quartz cell) using a color difference meter (Ultrascan Pro).
The existence of haze occurrence in the composition was visually observed and evaluated as follows.
The purity of m-XDI in Examples and Comparative Example was analyzed using GC. First, GC analysis was performed on the m-XDI composition immediately after purification, and the content of m-XDI was measured after being stored under refrigerated conditions (5° C.) for 5 and 40 weeks. For m-XDI where white turbidity occurred, since the white turbid material is an insoluble material, GC analysis was not possible. Thus, the purity after filtration was measured, and a separate analysis was conducted for the content of the white turbid material.
The GC used for the analysis was HP-6890 and was detected by FID. The column used was DB-17 (30 m*0.25 mm*0.5 μm), the carrier gas was nitrogen (1.0 mL/min), and the oven temperature was 80° C.->5° C./min->160° C. (8 min)->20° C./min->280° C. (18 min).
Referring to Table above, it can be confirmed that the composition according to one embodiment of the present disclosure does not show a large change in color index value, hardly generates haze, and maintains high purity even during long-term storage, as compared with the composition of Comparative Example.
Also, it can be confirmed that the composition according to one embodiment of the present disclosure has a lower oligomer content than the composition of Comparative Example even during long-term storage.
However, when measuring oligomer content by GPC, the sample was diluted with THF, filtered with a 1.0 μm PTFE filter (25 mm Diameter Syringe Filter, manufactured by Whatman), and then put into GPC. However, because a polymer material was filtered during filtration, there was a problem that it was difficult to determine the correct oligomer content.
Therefore, in order to more accurately compare the portion associated with oligomer formation, the thermal decomposition temperature was measured.
The m-XDIs prepared in Examples and Comparative Example were stored under refrigerated conditions (5° C.) for about 10 months, and the occurrence of white turbidity was confirmed.
10 ml of m-XDI was dissolved in 50 ml of n-hexane, and n-hexane was removed so that undissolved components remained. After n-hexane was removed, 50 ml of THF was added, and it was confirmed with the naked eye that it was in a transparent state. Again, an excessive amount of n-hexane was added thereto until an opaque insoluble material was seen. Once an opaque material was confirmed, the n-hexane was removed and evaporated at about 40° C. so that no residual solvent remained. After visually confirming that the solvent has been removed, it was dried at about 40° C. under vacuum conditions for about 12 hours so that all solvents were completely removed, and then dried at about 120° C. under vacuum conditions for about 8 hours.
The dried sample was cooled to room temperature, and the temperature was raised from room temperature to 700° C. under the condition of 10° C./min using TGA, to measure the weight change. The temperature at the point where the weight loss was 10%, 20%, 30%, and 40% is summarized in Table below.
When an isocyanate compound reacts to form an oligomer, since thermal decomposition becomes more difficult, more energy is required for thermal decomposition, so that the thermal decomposition tends to occur at higher temperatures.
Referring to Table above, it can be clearly confirmed that in the case of Comparative Example, thermal decomposition occurs at a much higher temperature than in Example, and it can be confirmed that the temperature difference is very large.
The white turbid material was recovered by the same method as in the TGA measurement, and the glass transition temperature values and melting points were determined by differential scanning calorimetry.
Referring to Table above, it can be seen that Tg is confirmed in Comparative Example 1 in which pTSI was not added. This means that a polymer material having a Tg value was formed in Comparative Example 1, which means that the storage stability of the composition according to Comparative Example 1 is remarkably low.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2021-0169322 | Nov 2021 | KR | national |
| 10-2022-0133365 | Oct 2022 | KR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/KR2022/019141 | 11/30/2022 | WO |
